SHIPPING CONTAINER THEFT PREVENTION DEVICE
20250256917 ยท 2025-08-14
Assignee
Inventors
Cpc classification
B65D2590/666
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A theft prevention device for a shipping container includes a channel and a plurality of magnets. The channel is defined by a base plate, a first plate, and a second plate. The base plate has a first side and a second side. The first plate extends from a first edge of the base plate in a longitudinal direction away from and perpendicular to the first side of the base plate. The second plate extends from a second edge of the base plate opposite the first edge of the base plate in the longitudinal direction away from and perpendicular to the first side of the base plate. The first plate extends away from the base plate farther than the second plate. The plurality of magnets is coupled to the first plate on a channel side of the first plate.
Claims
1. A theft prevention device for a shipping container, the device comprising: a channel defined by a base plate having a first side and a second side; a first plate extending from a first edge of the base plate in a longitudinal direction away from and perpendicular to the first side of the base plate; and a second plate extending from a second edge of the base plate opposite the first edge of the base plate in the longitudinal direction away from and perpendicular to the first side of the base plate, the first plate extending away from the base plate farther than the second plate; and a plurality of magnets coupled to the first plate on a channel side of the first plate.
2. The theft prevention device of claim 1, further comprising: an angle bracket having two perpendicular bracket plates connected along a seam, one of the bracket plates having an elongate slot disposed therethrough, the elongate slot having a long dimension oriented transverse to the seam; a threaded member extending from a side of the first plate opposite the channel, the threaded member disposed through the elongate slot of the angle bracket, and an internally threaded sleeve disposed around the threaded member, the internally threaded sleeve configured to be tightened against the angle bracket to secure the angle bracket against the first plate so that the other of the bracket plates extends parallel to the base plate.
3. The theft prevention device of claim 2, wherein the internally threaded sleeve includes an arm extending from an exterior of the sleeve to provide a moment arm for rotating the sleeve.
4. The theft prevention device of claim 2, wherein the long dimension of the elongate slot is about 2 inches.
5. The theft prevention device of claim 1, further comprising: a hook extension disposed at an end of the first plate opposite from the base plate, the hook extension including a third plate extending transversely beyond the first plate and oriented at an angle toward the second plate, a fourth plate extending perpendicular to an end of the third plate and away from the second plate, and a fifth plate extending perpendicular to an end of the fourth plate.
6. The theft prevention device of claim 5, wherein the hook extension is sized to accommodate a clamping bar of the shipping container.
7. The theft prevention device of claim 5, wherein the third plate extends transversely beyond the first plate and is oriented toward the second plate at an angle of about 14 degrees relative to a plane of the first plate.
8. The theft prevention device of claim 1, wherein the first plate further comprises a handle disposed on the side of the first plate opposite the channel.
9. The theft prevention device of claim 1, wherein at least the first plate is made from AR500 steel.
10. The theft prevention device of claim 1, wherein at least one of the plurality of magnets is a neodymium magnet.
11. A theft prevention device for a shipping container, the device comprising: a channel defined by a base plate having a first side and a second side; a first plate extending from a first edge of the base plate in a longitudinal direction away from and perpendicular to the first side of the base plate; and a second plate extending from a second edge of the base plate opposite the first edge of the base plate in the longitudinal direction away from and perpendicular to the first side of the base plate, the first plate extending away from the base plate farther than the second plate; and a plurality of magnets coupled to the first plate on a channel side of the first plate; an angle bracket having two perpendicular bracket plates connected along a seam, one of the bracket plates having an elongate slot disposed therethrough, the elongate slot having a long dimension oriented transverse to the seam; a threaded member extending from a side of the first plate opposite the channel, the threaded member disposed through the elongate slot of the angle bracket, and an internally threaded sleeve disposed around the threaded member, the internally threaded sleeve configured to be tightened against the angle bracket to secure the angle bracket against the first plate so that the other of the bracket plates extends parallel to the base plate.
12. The theft prevention device of claim 11, wherein the internally threaded sleeve includes an arm extending from an exterior of the sleeve to provide a moment arm for rotating the sleeve.
13. The theft prevention device of claim 11, wherein the long dimension of the elongate slot is about 2 inches.
14. The theft prevention device of claim 11, further comprising: a hook extension disposed at an end of the first plate opposite from the base plate, the hook extension including a third plate extending transversely beyond the first plate and oriented at an angle toward the second plate, a fourth plate extending perpendicular to an end of the third plate and away from the second plate, and a fifth plate extending perpendicular to an end of the fourth plate.
15. The theft prevention device of claim 14, wherein the hook extension is sized to accommodate a clamping bar of the shipping container.
16. The theft prevention device of claim 14, wherein the third plate extends transversely beyond the first plate and is oriented toward the second plate at an angle of about 14 degrees relative to a plane of the first plate.
17. A theft prevention device for a shipping container, the device comprising: a channel defined by a base plate having a first side and a second side; a first plate extending from a first edge of the base plate in a longitudinal direction away from and perpendicular to the first side of the base plate; and a second plate extending from a second edge of the base plate opposite the first edge of the base plate in the longitudinal direction away from and perpendicular to the first side of the base plate, the first plate extending away from the base plate farther than the second plate; and a plurality of magnets coupled to the first plate on a channel side of the first plate; a hook extension disposed at an end of the first plate opposite from the base plate, the hook extension including a third plate extending transversely beyond the first plate and oriented at an angle toward the second plate, a fourth plate extending perpendicular to an end of the third plate and away from the second plate, and a fifth plate extending perpendicular to an end of the fourth plate; an angle bracket having two perpendicular bracket plates connected along a seam, one of the bracket plates having an elongate slot disposed therethrough, the elongate slot having a long dimension oriented transverse to the seam; a threaded member extending from a side of the first plate opposite the channel, the threaded member disposed through the elongate slot of the angle bracket, and an internally threaded sleeve disposed around the threaded member, the internally threaded sleeve configured to be tightened against the angle bracket to secure the angle bracket against the first plate so that the other of the bracket plates extends parallel to the base plate.
18. The theft prevention device of claim 17, wherein the internally threaded sleeve includes an arm extending from an exterior of the sleeve to provide a moment arm for rotating the sleeve, and the long dimension of the elongate slot is about 2 inches.
19. The theft prevention device of claim 17, wherein the hook extension is sized to accommodate a clamping bar of the shipping container, and wherein the third plate extends transversely beyond the first plate and is oriented toward the second plate at an angle of about 14 degrees relative to a plane of the first plate.
20. The theft prevention device of claim 17, wherein at least the first plate is made from AR500 steel, and at least one of the plurality of magnets is a neodymium magnet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] For a more complete understanding, reference is now made to the following description taken in conjunction with the accompanying drawings in which:
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[0012]
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[0018]
DETAILED DESCRIPTION
[0019] Shipping containers, which are also commonly called intermodal containers for carrying goods by rail or on ships have a rectangular box configuration that typically includes a width of about 8 feet and a height of about 8.5 feet, and may have one of a variety of lengths. Most common shipping container lengths include about 20 feet, 40 feet, and 53 feet; however, shipping containers can come in lengths of 8 feet, 45 feet, 48 feet or other lengths. Some shipping containers, for example those commonly known as high cube (or hi-cube) have a height of about 9.5 feet. A typical 20 foot long empty container weighs about 5,000 pounds and a typical 40 foot long empty container weighs over about 8,000 pounds. When fully loaded, a 40 foot long shipping container can weigh as much as 50,000 pounds or more. The embodiments of a theft prevention device as disclosed herein are designed to work with any and all sizes and configurations of shipping containers, and may have slight variations in one dimension or other to accommodate variations in the various shipping containers.
[0020] Regardless of size, an exemplary shipping container 10 having two doors on an end generally has a door configuration as schematically shown in
[0021] In some shipping containers 10 there are three clamping bars 16, but others can have one or two on each door 12A, 12B. The doors 12A and 12B on some shipping containers may additionally have an order of opening, for example the door 12B may be configured to open before the door 12A, where such ordering is the result of an extension or stop member 26 disposed on a free end of door 12B that extends to cover the free end of door 12A to prevent it from opening unless door 12B has already been opened.
[0022] Referring now to
[0023] Referring back to
[0024] Embodiments of the invention are directed to a locking mechanism or theft prevention device that can be applied to any size of shipping container having any geometry. Once installed, the locking mechanism or theft prevention device prevents at least one door of the shipping container from being opened. Embodiments of the theft prevention device are physically robust and resistant to cutting, drilling, or other destructive application of force, yet relatively lightweight and easy to install. Embodiments of the invention have a simple design, can be held in position once installed and are easy to manufacture.
[0025] Referring generally to
[0026] In an embodiment, a plurality of magnets 145 are coupled to the first plate 120 on a channel side 122 of the first plate 120. In an embodiment, each magnet 145, for example as shown in
[0027] In another embodiment, there may be only a single magnet 145 affixed into the recess 140. Although three magnets 145 are illustrated in the FIGS., in other embodiments, the number of magnets 145 can be one, two, four, five, six, seven, eight, or more magnets 145. Further, although the plurality of magnets 145 are illustrated to be circular in plan view, any shape of magnet 145 can be used, including square, rectangular, oval, pentagonal, hexagonal, octagonal, or the like. In one embodiment, each magnet has a pull force of about 130 to 150 pounds. It will be appreciated that the pull force of each magnet 145 may be less than or greater than 130 pounds or greater than 150 pounds. Further, it has been observed that a number of magnets 145 applied together results in a total pull force that can be slightly less than the pull force of a single magnet 145 times the number of magnets. In an embodiment, the one or more magnets 145 is a neodymium magnet but other materials may be used for the one or more magnets 145.
[0028] In the illustrated embodiments, the theft prevention device 100 has a distance between the first plate 120 and the second plate 130 that accommodates the width, W, of the cross support rail 28 shown in
[0029] To account for a non-zero gap dimension G, the theft prevention device 100 includes an angle bracket 200 as can best be seen in
[0030] As can best be seen in
[0031] When the sleeve 270 is rotated so that it is moved to the left in
[0032] Referring generally to
[0033] Once placed under the cross support rail 28, the height of the second pate 130 and the weight of the shipping container 10 in combination with the attractive force of the plurality of magnets 145 prevents the theft prevention device 100 from being removed. Even if a bad actor were to loosen the sleeve 270 to try to access the angle bracket 200, the weight of the shipping container 10 pressing down on the angle bracket 200 along with the attractive force of the magnets 145 prevents the theft prevention device 100 from being removed. To accommodate a gap G smaller than the configuration shown in
[0034] Referring again generally to
[0035] A fourth plate 330 extends perpendicular to an end of the third plate 310 and away from the second plate 130. A fifth plate 340 extends perpendicular to an end of the fourth plate 330 to complete the hook extension 300. In an embodiment, the hook extension 300 is sized to accommodate a clamping bar 16 of the shipping container 10. Referring to
[0036] In an embodiment the base plate 105, the first plate 120, the second plate 130, the angle bracket 200, and the hook extension 300 are made from carbon steel. In an embodiment, at least the first plate 120 is made from a type of steel commonly known as AR500 that is highly resistant to impact, cutting, and abrasion. In an embodiment at least the first plate, the base plate 105, and the second plate 130 are made of AR500. In another embodiment, the base plate 105, the first plate 120, the second plate 130, the angle bracket 200, and the hook extension 300 are made of AR500. In an embodiment, at least the first plate 120 is made from a type of steel commonly known as A37 that is also resistant to impact, cutting, and abrasion. In an embodiment at least the first plate, the base plate 105, and the second plate 130 are made of A37. In another embodiment, the base plate 105, the first plate 120, the second plate 130, the angle bracket 200, and the hook extension 300 are made of A37. It will be appreciated that the base plate 105, the first plate 120, the second plate 130, the angle bracket 200, and the hook extension 300 can be made of other materials that provide robustness while also being lightweight.
[0037] In an embodiment, the base plate 105, the second plate 130, first bracket plate 210, the second bracket plate 220, the third plate 320, the fourth plate 330, and the fifth plate 350 are each about a quarter (0.25) inch thick, and the first plate 120 is about (0.63) inch thick. The front plate 120 is about 19.25 inches high and about 4 inches wide, where high means the dimension in the longitudinal direction 127 that the front plate 120 extends away from the base plate 105. However, in other embodiments as may be required or desired to accommodate other shipping containers or in embodiments using different or varied materials the thicknesses of all the plates notes above can be other than the thicknesses noted here, and the height of the first plate 120 can be other than about 19.25 inches.
[0038] In an embodiment the base plate 105, the first plate 120, and the second plate 130 are attached by welding or by another attachment mechanism as known in the art. In another embodiment the base plate 105 and either the first plate 120 or the second plate 130 are integrally cast or molded from the same material. In another embodiment the base plate 105, the first plate 120, and the second plate 130 are all integrally cast or molded from the same material. Regardless of whether the base plate 105, the first plate 120, and the second plate 130 are attached components or a monolithic structure cast or molded from the same material, in an embodiment the first plate 120 extends away from the base plate 105 farther than the second plate 130.
[0039] In an embodiment the hook extension 300 is attached to the first plate 120 by welding or by another attachment mechanism as known in the art. In another embodiment, the hook extension 300 and the first plate 120 are integrally cast or molded from the same material. In an embodiment, the third plate 310, the fourth plate 330, and the fifth plate are attached by welding or by another attachment mechanism as known in the art. In another embodiment the third plate 310, the fourth plate 330, and the fifth plate are integrally cast or molded from the same material.
[0040] In an embodiment, the first and second bracket plates 210, 220 are separate plates that are welded or otherwise joined together along the seam 230. In an embodiment, the angle bracket 200 is a monolithic structure that is bent along the seam 230 into a bracket shape.
[0041] In an embodiment, the theft prevention device 100 weighs about 20 pounds. In other embodiment, the theft prevention device 100 can weigh more or less than about 20 pounds. In some cases, a shipping container may have rust on the cross support rail 28, which may require an operator/technician to grind the rust off a portion of the cross support rail 28 before applying the theft prevention device 100.
[0042] In use, whether the gap G is zero or non-zero, installation of the theft prevention device 100 involves lifting the shipping container 10 so that a bottom side 165 of the cross support rail 28 at the door end of the container 10 is exposed. For example, a shipping container 10 having a gap G=0 means that the bottom side 165 of the cross support rail 28 is in contact with the surface on which the shipping container 10 rests. When such a shipping container 10 is thus disposed on the ground or on a surface or stacked on top of other shipping containers 10, the bottom side 165 is not accessible. To get access to the bottom side 165 the shipping container needs to be lifted. Lifting the shipping container 165 can be achieved by any method as is known in the art, including via a forklift, a crane, or the like.
[0043] Referring to
[0044] The theft prevention device 100 on the right in
[0045] Regardless of which side or which door 12A or 12B is directly blocked by the theft prevention device 100, the plurality of magnets 145 contacts a front side of the cross support rail 28 with the first plate 120 disposed over the portion 170 of the corresponding door 12A or 12B. Contact of the plurality of magnets 145 to the cross support rail 28 magnetically attaches the theft prevention device 100 to the shipping container 10. Once the theft prevention device 100 is so attached, the shipping container is lowered onto the ground, a support surface, or another shipping container, so that the weight of the shipping container 10 rests on the base plate 105 and prevents the theft prevention device 100 from being removed.
[0046] The theft prevention device 100 on the left in
[0047] Regardless of which side or which door 12A or 12B is directly blocked by the theft prevention device 100, the plurality of magnets 145 again contacts a front side of the cross support rail 28 with the first plate 120 disposed over the portion 170 of the corresponding door 12A or 12B. Contact of the plurality of magnets 145 to the cross support rail 28 magnetically attaches the theft prevention device 100 to the shipping container 10. Once the theft prevention device 100 is so attached, the shipping container is lowered onto the ground, a support surface, or another shipping container, so that the weight of the shipping container 10 rests on the angle bracket 200 and prevents the theft prevention device 100 from being removed.
[0048] Embodiments of the invention are advantageous because it is simple to install, requiring a minimal application time (e.g., about 15 seconds). The theft prevention device blocks access to one or both of the doors. Selection of the materials used for the theft prevention device (e.g., selecting materials having relatively high hardness and/or other mechanically beneficial properties) can further deter theft by increasing the time necessary to destroy the device. The simple design also avoids the risks and other downsides associated with key or combination-based locks that are logistically challenging and/or easily destroyed.
[0049] It should be understood that the drawings and detailed description herein are to be regarded in an illustrative rather than a restrictive manner, and are not intended to be limiting to the particular forms and examples disclosed. On the contrary, included are any further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments apparent to those of ordinary skill in the art, without departing from the spirit and scope hereof.