Method for operating a packaging device for packaging medicaments provided in tablet form, and method for operating a packaging device
20250256880 · 2025-08-14
Inventors
- Jürgen Geßner (München, DE)
- Michael Muhr (Hartl, AT)
- Luise Kellerhaus (Dülmen, DE)
- Christoph Gailberger (Graz, AT)
Cpc classification
B65B65/003
PERFORMING OPERATIONS; TRANSPORTING
B65B5/103
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B65/00
PERFORMING OPERATIONS; TRANSPORTING
B65B11/52
PERFORMING OPERATIONS; TRANSPORTING
B65B5/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for operating a repackaging device for repacking medications comprising transportable pill containers, each container exhibiting a receptacle compartment and either exhibiting a dispensing mechanism or an opening sealed by a foil, wherein a pill located in the compartment can be pushed out through the opening, destroying the foil, a working storage device in which some pill containers can be stored and a filling device, a packaging station, wherein a device transports a pill removed from the pill container to the station, a mixing storage area in which some pill containers and packages containing pills or blisters can be stored, a workstation for unpacking pills or blisters in packages and a supply device with which a pill container and/or package can be supplied from the mixing storage to the workstation, and/or a discharge device with which a pill container and/or a package can be supplied to the mixing storage.
Claims
1. A method for operating a repackaging device for repackaging medication in pill form, wherein the repackaging device exhibits a plurality of transportable pill containers, wherein each pill container has at least one compartment as a receptacle for at least one pill, and each compartment either exhibits a dispensing mechanism for dispensing a pill or exhibits an opening sealed by a foil, whereby a pill located in the compartment can be pushed out of the compartment through the opening, destroying the foil, and exhibits a working storage device in which some pill containers can be stored, wherein the working storage device exhibits a filing device in which a pill can be taken from a compartment of a pill container, and a packaging station in which a pill removed from the pill container in the filing device can be packed in a new package, whereby a pill transport device is provided that transports a pill removed from the pill container in the filing device to the packaging station, and exhibits a mixing storage area in which some pill containers and some packages containing pills or blisters can be stored, and a workstation for unpacking pills or blisters located in packages; wherein a conveyor system with several conveyor paths is provided, and at least one of the subsequent method steps is carried out: a pill container or a package is supplied from the mixing storage to the workstation via a supply device belonging to the conveyor system, a pill container or a package is supplied from the workstation to the mixing storage via a discharge device belonging to the conveyor system, a pill container is supplied from the workstation to the working storage device by means of a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the workstation to the workstation again by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the workstation by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the mixing storage by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to a pill container removal nozzle by means of a conveyor device belonging to the conveyor system, a pill container is supplied from a first working storage device to a second working storage device by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to the working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to a removal nozzle for pill containers via a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the mixing storage to the mixing storage by means of a conveyor device belonging to the conveyor system, a pill container or a package is supplied to the mixing storage by means of a storage conveyor belt.
2. The method of claim 1, wherein at least one of the two subsequent method steps is carried out: a pill container or a package is supplied from the mixing storage to the workstation via a supply device belonging to the conveyor system, a pill container or package is supplied from the workstation to the mixing storage via a discharge device belonging to the conveyor system, and at least one of the subsequent method steps is carried out: a pill container is supplied from the workstation to the working storage device via a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the workstation to the workstation again by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the workstation by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the mixing storage device by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to a removal nozzle for pill containers by means of a conveyor device belonging to the conveyor system, a pill container is supplied from a first working storage device to a second working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to the working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to a pill container removal nozzle by means of a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the mixing storage to the mixing storage via a conveyor device belonging to the conveyor system of the mixing storage, a pill container or a package is supplied to the mixing storage via a storage conveyor belt.
3. The method of claim 1, wherein the two subsequent method steps are carried out: a pill container or a package is supplied from the mixing storage to the workstation via a supply device belonging to the conveyor system, a pill container or package is supplied from the workstation to the mixing storage via a discharge device belonging to the conveyor system, and at least one of the subsequent method steps is carried out: a pill container is supplied from the workstation to the working storage device via a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the workstation to the workstation again by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the workstation by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the mixing storage device by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to a removal nozzle for pill containers by means of a conveyor device belonging to the conveyor system, a pill container is supplied from a first working storage device to a second working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to the working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to a pill container removal nozzle by means of a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the mixing storage to the mixing storage via a conveyor device belonging to the conveyor system of the mixing storage, a pill container or a package is supplied to the mixing storage via a storage conveyor belt.
4. The method of claim 1, wherein the two subsequent method steps are carried out: a pill container or a package is supplied from the mixing storage to the workstation via a supply device belonging to the conveyor system, a pill container or package is supplied from the workstation to the mixing storage via a discharge device belonging to the conveyor system, and at least two of the subsequent method steps is carried out: a pill container is supplied from the workstation to the working storage device via a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the workstation to the workstation again by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the workstation by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the mixing storage device by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to a removal nozzle for pill containers by means of a conveyor device belonging to the conveyor system, a pill container is supplied from a first working storage device to a second working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to the working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to a pill container removal nozzle by means of a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the mixing storage to the mixing storage via a conveyor device belonging to the conveyor system of the mixing storage, a pill container or a package is supplied to the mixing storage via a storage conveyor belt.
5. The method of claim 1, wherein the two subsequent method steps are carried out: a pill container or a package is supplied from the mixing storage to the workstation via a supply device belonging to the conveyor system, a pill container or package is supplied from the workstation to the mixing storage via a discharge device belonging to the conveyor system, and at least seven of the subsequent method steps is carried out: a pill container is supplied from the workstation to the working storage device via a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the workstation to the workstation again by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the workstation by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the mixing storage device by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to a removal nozzle for pill containers by means of a conveyor device belonging to the conveyor system, a pill container is supplied from a first working storage device to a second working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to the working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to a pill container removal nozzle by means of a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the mixing storage to the mixing storage via a conveyor device belonging to the conveyor system of the mixing storage, a pill container or a package is supplied to the mixing storage via a storage conveyor belt.
6. The method of claim 1, wherein the two subsequent method steps are carried out: a pill container or a package is supplied from the mixing storage to the workstation via a supply device belonging to the conveyor system, a pill container or package is supplied from the workstation to the mixing storage via a discharge device belonging to the conveyor system, and all of the subsequent method steps is carried out: a pill container is supplied from the workstation to the working storage device via a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the workstation to the workstation again by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the workstation by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to the mixing storage device by means of a conveyor device belonging to the conveyor system, a pill container is supplied from the working storage device to a removal nozzle for pill containers by means of a conveyor device belonging to the conveyor system, a pill container is supplied from a first working storage device to a second working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to the working storage device via a conveyor device belonging to the conveyor system, a pill container is supplied from the mixing storage to a pill container removal nozzle by means of a conveyor device belonging to the conveyor system, a pill container or a package is supplied from the mixing storage to the mixing storage via a conveyor device belonging to the conveyor system of the mixing storage, a pill container or a package is supplied to the mixing storage via a storage conveyor belt.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0340] The invention will be explained in more detail in the subsequent figures, which merely represent examples of the invention. These show:
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DETAILED DESCRIPTION
[0362]
[0363] The respective working storage device 2 can contain a filing device, such as, for example, the deblistering device 180 (
[0364] The working storage device 2 also exhibits a packaging station in which a pill removed from the pill container in the filing device can be packed in a new package, for example, by using the pre-dosing magazine 170 in the filling blister 140 (
[0365] The working storage device 2 also exhibits a pill transport device that can bring a pill removed from the pill container in the filing device to the packaging station. A pill transport device can, for example, contain the pre-dosing magazine 170 with its pre-dosing compartments 172 according to
[0366] The repackaging device operable by the method according to the invention also exhibits a mixing storage 6. In the mixing storage 6, several pill containers and several packages containing pills can be stored.
[0367] In the embodiment shown in
[0368] One workstation 7 is equipped with a supply device 9 in the form of a chute, by means of which a pill container and/or a package can be supplied from the mixing storage 6 to the workstation 7. In this case, the supply device 9 in the form of a chute passes under a conveyor belt 11 forming part of a discharge device 10. The second workstation 7 exhibits two supply devices 9, each designed as chutes. These supply devices 9 also pass under the conveyor belt 11 forming part of the discharge device 10.
[0369] The repackaging device shown in
[0370] The mixing storage 6 is preferably a picking device. In particular, the picking device is a picking device of the type known from EP 2 826 732 A1, DE 10 2005 012 910 A1, EP 2 042 477 A1 and EP 1 564 160 A1. The mixing storage 6 exhibits a plurality of shelves 14. The shelves 14 can be arranged on two opposite sides of an aisle 15. The mixing storage 6 exhibits two shelf operating devices 16 in the embodiment shown in
[0371] In the embodiment shown in
[0372] The mixing storage area 6 exhibits a storage conveyor belt 17. Pill containers and packages placed on this storage conveyor belt 17 can be brought by means of the storage conveyor belt 17 and a transfer device 18 into an area within the shelf bases 14 onto which the shelf operating device can place the newly stored package or pick up the newly stored pill container 1. The mixing storage unit 6 also exhibits a door 19. In a preferred embodiment, the mixing storage unit 6 exhibits walls on the outer sides of the shelf bases 14 and on the end faces 20.
[0373] The first workstation 7 is equipped with an extraction unit 21. The extraction unit 21 can extract dust and at least reduce the risk of individual pills being contaminated by dust when they are handled by hand at workstation 7.
[0374] In the embodiment of the repackaging device operable by the method according to the invention, as shown in
[0375] The conveyor system 22 exhibits a first conveyor path along which a pill container can be conveyed from the switch 12 along the further course of the conveyor belt 11 and a transfer device 23 provided at the end of the conveyor belt 11 and along a further conveyor belt 24 to one of the two feed conveyor belts 25 of the working storage device 2. Consequently, a pill container 1 can be transferred from the respective workstation 7 to one of the two working storage devices 2 along the first conveyor path.
[0376] In a preferred embodiment, the conveyor system 22 further exhibits a second conveyor path, which is formed by the discharge conveyor belt 26, a part of the conveyor belt 11, the transfer device 23, a part of the conveyor belt 24 and one of the two supply conveyor belts 25. By means of the second conveyor path, a pill container stored in the mixing storage 6 can be transferred to one of the two working storage devices 2. The discharge conveyor belt 26 begins at a location between the shelves 14, at which the shelf operating device 16 can deposit a pill container.
[0377] In a preferred embodiment, the conveyor system 22 exhibits a third conveyor path, which is formed by one of the two discharge conveyor belts 27, a part of the conveyor belt 24, the transfer 28, the switch 12 and the return conveyor belt 13. By means of the third conveyor path, a pill container located in the working storage device can also be conveyed back into the mixing storage 6.
[0378] In a preferred embodiment, the conveyor system 22 exhibits a fourth conveyor path that is formed by one of the two discharge conveyor belts 27 and a part of the conveyor belt 24 and that ends at the end of the conveyor belt 24 at the workstation 7. By means of this fourth conveyor path, a pill container 1 located in the working storage device can be conveyed to the second of the two workstations 7.
[0379] In a preferred embodiment, the conveyor system 22 further comprises a fifth conveyor path, which is formed by one of the two discharge conveyor belts 27, a part of the conveyor belt 24 and the transfer device 28 and ends in a removal nozzle 50 for empty pill containers 1. Empty pill containers 1 can be removed from the removal nozzle 50 and, for example, supplied to a cleaning station.
[0380] In a preferred embodiment, the conveyor system 22 exhibits a sixth conveyor path, which is formed by the discharge conveyor belt 27 of the working storage device 2 shown at the bottom in
[0381] The embodiment shown in
[0382] Furthermore, in the embodiment shown in
[0383] The third embodiment according to
[0384] The pill containers can be transported back to the mixing storage area 6 via the return conveyor belts 13. Pill containers can be removed from the working storage device 2 via the delivery conveyor belt 27. The pill containers from the working storage device 2 can be returned to the mixing storage area via the return conveyor belts 13.
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[0386] Furthermore, the workstation 7 has a receiving device 43 for a total of five blister carriers 120 known from
[0387] The workstation 7 can be supplied via the supply devices 9 with pill containers 1 from the mixing storage 6, but also packages or empty blister carriers 120, i.e. blister carriers 120 in which no original blister pack 110 is arranged. At workstation 7, the operator 8 can remove the original blister packs 110 from the packages and insert them into the blister carriers 120. The operator can then place the blister carriers 120, which are equipped with original blister packs 110, on the conveyor belt 11.
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[0389] The embodiments of the workstations shown in
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While in the previously described embodiments of
[0391] If, for example, a broken pill cannot be completely removed automatically, or if a replacement pill cannot be fed in without further ado (taking so long that the entire logistics process is disrupted), then the finished blister must be reworked. To do this, a patient blister (for example) must be (partially) opened at a location where suction is used (e.g. workstation 7 with suction 21), and any fragments must be removed with tweezers, a package with a replacement tablet must be requested from mixing storage 6 and comes via the supply device 9. Then this pill must be added, the opened package must be labeled, the result must be documented by a second camera 45 (document camera) and, if necessary, a new sealing film must be generated (printing system 51) and the result must be documented again if necessary.
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[0393] In the case of the device operable by the method according to the invention, the individual medications can be delivered in their original packaging and the original blister packs 110 can be removed from the respective (not shown) repacking at the workstation and separated. The separated original blister packs 110 are assigned to suitable blister carriers 120, which are used to package and store the different medications in their respective original blister packs 110 in the intermediate storage area 150. Blister carriers 120 can be provided for all desired medication types, whereby different medications with similarly shaped original blister packs 110 can be assigned to identical blister carriers 120. It is particularly preferred that the external dimensions of all blister carriers 120 are standardized, preferably identical.
[0394] Three examples of blister carriers 120 are shown schematically in
[0395] The medications packaged in the blister carriers 120 are, as illustrated in
[0396] When a particular medication is needed to fill a filling blister 140, the control technology (not shown) determines the position of the desired medication packed in one of the blister carriers 120, which is removed from the drawer storage 150 with the help of the actuating device 154 is removed from the drawer storage 150 and supplied by means of a conveyor carriage 168 on the conveyor line 166 of the deblistering device 180, which is shown schematically in
[0397] The pre-dosing magazine 170 of the shown exemplary embodiment of the invention shown in
[0398] Finally, the medications are dispensed from the pre-dosing compartments 172 of the pre-dosing magazine 170 into the corresponding compartments 142 of the patient-specific filling blister 140, as shown in
[0399] Sensor devices 190, 192, such as light barriers, are preferably also provided, which check the transfer of the medications from the original blister pack 110 into the pre-dosing magazine 170 and further into the respective compartments 142 of the filling blister 140 and generate an error message in the event of an error.