MODULAR HEADLESS STRINGED MUSICAL INSTRUMENT FOR TRAVEL PORTABILITY WITH ENHANCED SERVICEABILITY AND QUICKLY REPLACEABLE NECK JOINT AND TREMOLO SYSTEMS
20230162711 ยท 2023-05-25
Inventors
Cpc classification
G10D3/095
PHYSICS
International classification
G10D3/095
PHYSICS
G10D3/12
PHYSICS
Abstract
A three-piece modular stringed instrument comprising a body module, a neck module, and a tremolo module with expedited assembling and disassembling steps enabled by the design of a tremolo system to expand its use of the pivotal string tension control in synergistic combination with an additional leveraging string tension control at the neck end of the strings, as well as a streamlined neck joint system comprising an oversized neck pocket, a self-adjusting axial coupling, and an adjustably static side-to-side neck clamping structure. The saddle design of the tremolo system comprises the generic machine tuners for conventional electric guitar instruments on a modular headless guitar format with conversion functionality between a full tremolo-enabled configuration and a hardtail configuration.
Claims
1. A modular stringed instrument having a plurality or set of strings comprising: a body module; a neck module having a string anchoring apparatus; and a tremolo module; wherein said body module, said neck module and said tremolo module are detachably assembled into a complete and operational instrument following one or a plurality of expedited assembling or reassembling steps, to be re-attachably disassembled into said body module, said neck module and said tremolo module following one or a plurality of equally expedited disassembling steps.
2. The modular stringed instrument as in claim 1, wherein said body module having a front surface and a back surface comprising: a longitudinal rectangular cavity at the uppermost medial part of said front surface, said cavity having a back wall, a bottom surface, and a couple of side walls; a longitudinal rectangular cutout at the center of the lowest end of said body module, said cutout having an uppermost wall, a couple of side walls, and a bottom end opening; and a bridge laterally disposed on said front surface of said body module above and adjacent to said cutout.
3. The modular stringed instrument as in claim 2, wherein said cavity comprising: a transverse clamping structure along the lowest segment of said cavity; and an axial coupling structure at the medial upper segment of said back wall of said cavity, said axial coupling structure setting a laterally fixed position against which the position of said neck module on said body module is radially calibrated by adjusting said transverse clamping structure.
4. The modular stringed instrument as in claim 3, wherein said neck module having an uppermost segment, a bottom end segment, a front side, and a back side, said neck module removably attached to said cavity of said body module, and said neck module comprising: a fretboard longitudinally extending across said front side of said neck module; a string nut laterally disposed at or in the proximity of the top end of said fretboard, said string nut having a plurality of longitudinal string grooves disposed at respectively defined and mostly even intervals side to side; a crown at said uppermost segment of said neck module, said crown having said string anchoring apparatus secured thereon; a heel plane at said back side of said bottom end segment of said neck module, said heel plane counterfacing said back wall of said cavity; and an axial fastener structure corresponding to and closely aligned with said axial coupling structure of said cavity.
5. The modular stringed instrument as in claim 4, wherein the distance between said side walls of said cavity exceeds the lateral width of the bottom end of said neck module enough to allow for manual and effortless entry of said neck module into said cavity longitudinally from the top thereof guided by said side walls of said cavity down to said transverse clamping structure at said lowest segment of said cavity adjustably limiting said distance between said side walls of said cavity to firmly hold said bottom end of said neck module at said laterally fixed position as calibrated, together with said axial coupling structure when said bottom end of said neck module is fully inserted into said cavity by additionally manual efforts.
6. The modular stringed instrument as in claim 5, wherein said transverse clamping structure comprising a couple of clamp screws respectively having roundheads and adjustably disposed symmetrically side to side into the center of corresponding counterbores extending symmetrically side to side, outwardly and diagonally from the back bottom end of said side walls of said cavity, said clamp screws being rotated in one direction to have said roundheads protruding more out of said counterbores further limiting said distance between said side walls, or in another direction to have said roundheads less or not protruding out of said counterbores reducing the limitation to said distance, or otherwise in combination of both directions for both of said clamp screws to calibrate the position of such limited distance and therefore to calibrate the lateral position of said bottom end segment of said neck module on said body module and further to calibrate the radial position of said neck module on the body module around said laterally fixed position defined by said axial coupling structure.
7. The modular stringed instrument as in claim 5, wherein said axial coupling structure comprising: a central recessed plane at the uppermost medial part of said back surface of said body module; a longitudinal open-ended bolt slot at the uppermost medial part of said central recessed plane perpendicularly extending down to the central part of said central recessed plane; and a reinforcement plate on said central recessed plane surface, said reinforcement plate lining alongside said bolt slot to provide a U-shaped countersink profile to the back edge of said bolt slot, said reinforcement plate further dispersing the fixing pressure applied by said axial coupling structure across said central recessed plane.
8. The modular stringed instrument as in claim 5, wherein said axial fastener structure of said neck module comprising: a D-nut perpendicularly disposed in the central part of said heel plane, said D-nut laterally aligned with said bolt slot, said D-nut disposed flush with said heel plane; and a thumb screw disposed into said D-nut having an oversized head with knurled circumference and a conical shank segment to fit in said countersink profile of said reinforcement plate at said bolt slot thereby providing a constant longitudinally and radially adjustable transverse position to removably secure said neck module to said body module together with said transverse clamping structure.
9. The modular stringed instrument as in claim 5, wherein said cavity further comprising a couple of cylindrical neck pins extending upwardly from said bottom surface and symmetrically side to side to provide reinforcement to said instrument, more critically when said instrument is recumbently disposed during said assembling and disassembling steps of said instrument.
10. The modular stringed instrument as in claim 2, wherein said cutout comprising: a couple of transverse rectangular saddle mount planes that are symmetrical side to side facing downwardly, extending inwardly at the right angle from said side walls of said cutout, and raking backwardly; a couple of knife-edge mount notches respectively extending perpendicularly into said saddle mount planes at the hindmost segment of said saddle mount planes symmetrically side to side, said knife-edge mount notches providing a couple of pivotal and detachable anchoring and pivotal attaching points for said tremolo module; and a frontal rectangular spring base plane extending lengthwise and downwardly from said uppermost wall and in parallel with said back surface of said body module.
11. The modular stringed instrument as in claim 10, wherein said tremolo module is removably and pivotally attached to said knife-edge mount notches to provide a pivotal tremolo functionality to reduce, increase or otherwise control the string tension for musical expressions and for actively facilitating said assembling and disassembling of said instrument, the tremolo module comprising: a lever providing a counterweight and a couple of removable and pivotal attachment points corresponding to said attachment points on said body module; a saddle removably attached to said lever, said saddle in the shape of a lateral rectangular frame of an open window, said frame having front and back lengthwise segments in parallel each having an outer wall and a couple of crosswise segments in parallel respectively attached to said lever, said saddle allowing for an option to be mounted on said saddle mount planes of said cutout without said lever to assemble and operate said instrument with said pivotal tremolo functionality disabled; a plurality of machine tuners in an arrangement, said machine tuners respectively having a plurality of posts, a plurality of string holes on said posts and a plurality of buttons, said machine tuners disposed on said front and back lengthwise segments of said saddle; a whammy bar constituting said tremolo system of said tremolo module together with said lever defining the relative positions of effort, load, and fulcrum of said tremolo system, as well as with said saddle and said plurality of machine tuners to provide said pivotal tremolo functionality, said whammy bar removably attached to and upwardly extending from said lever alongside and over said front surface of said body module for the manually actuated, pivotal and leveraged operation of said tremolo module; a string retaining apparatus bundling said plurality of strings, said strings respectively having ball ends anchoring on said string retaining apparatus in a lateral array at one end and respectively having the other end attached to said string holes of said posts in the central part of said cutout at the proximity of the medial plane between said front side and said back side of said body module.
12. The modular stringed instrument as in claim 11, wherein said string retaining apparatus is constantly pulled into a defined position on said string anchoring apparatus by the variable tension applied to said set of strings chiefly supported at said string nut and said bridge, said set of strings disposed mostly in parallel with each other, said string anchoring apparatus allowing for an option to have said set of strings anchored directly on said string anchoring apparatus of said instrument being operational without said string retaining apparatus and therefore without the functionality thereof.
13. The modular stringed instrument as in claim 12, wherein said arrangement of said machine tuners comprises said machine tuners arranged into a couple of arrays on said outer walls of said front and back lengthwise segments having said posts extending alternatingly from said outer walls into said window, said string holes proximally aligned on the medial line between said front and back lengthwise segments, and said buttons downwardly extending from said outer walls.
14. The modular stringed instrument as in claim 13, wherein the relative positions of said array of ball ends, said string retaining apparatus and said string anchoring apparatus are arranged in a class-two lever configuration of a neck-end lever structure, of which the fulcrum position is defined on said string anchoring apparatus, said array of ball ends represent the load position, and the effort position is defined on said string retaining apparatus to overcome the string tension upon removable attachment and reattachable removal of said tremolo module to and from said instrument.
15. The modular stringed instrument as in claim 14, wherein one or both of said expedited assembling steps and said expedited disassembling steps of said instrument comprise one or a plurality of steps to remove or to reinstall, or otherwise both as the case may be, such part of the string tension as required for said assembling or disassembling by manually actuating one or both of said pivotal tremolo functionality of said tremolo system and said neck-end lever structure.
16. The modular stringed instrument as in claim 15, wherein said lever comprising: a couple of longitudinal side wall members that are in parallel with one another and symmetrical side to side; a couple of rectangular saddle mount tabs that are symmetrical side to side and mostly in parallel with said saddle mount planes of said body module, and are respectively extending outwardly at the right angle from the bottom edges of said side wall members; a top plate member having a front side and a back side, disposed mostly in parallel with said spring base plane of said body module, and said top plate member connecting said side wall members at the uppermost segments of said side wall members; one or a plurality of compression springs providing said counterweight and attached alongside said back side of said top plate member, said compression springs mostly perpendicularly pushing against said spring base plane, and said compression springs being totally unloaded when the string tension is totally removed for the removal of said tremolo module from said body module, and said compression springs removed together with said tremolo module as the integral part thereof; a couple of square knife-edge tabs respectively disposed symmetrically side to side, longitudinally extending outwardly at the right angle from the lowest segment of back longitudinal edges of said side wall members and inclining forwardly, said knife-edge tabs respectively having outer tapered edge segments and inner oblique edge segments at the uppermost edges thereof, said knife-edge tabs detachably attached to said Knife-edge mounting notches of said body module as said tremolo module constantly being pulled upwardly by the string tension.
17. The modular stringed instrument as in claim 15, wherein said string anchoring apparatus of said neck module having the shape of a plate with an uppermost pivotal edge, a front side and a back side, said string anchoring apparatus overlaying the back side of said crown and defining the upper end of said neck module with said pivotal edge, comprising a lateral array of a plurality of longitudinal string slots respectively having open ends at said pivotal edge of said string anchoring apparatus, said string slots respectively disposed at mostly the same intervals as the intervals between said nut grooves of said string nut.
18. The modular stringed instrument as in claim 15, wherein said string retaining apparatus having the shape of a plate with an uppermost lever edge, a front and a back sides, and a bottom end, said lever edge of said string retaining apparatus disposed upwardly exceeding said pivotal edge of said string anchoring apparatus of said modular stringed instrument as assembled, the string retaining apparatus comprising; a lateral array of string apertures disposed alongside said uppermost edge of said string retaining apparatus, said string apertures respectively and closely aligned with said string slots of said string anchoring apparatus, the string apertures respectively holding said set of strings passing through said string apertures to the front side of said string retaining apparatus with said ball ends anchored on said string apertures at said back side of said string retaining apparatus an integrated lever tab of said neck-end lever structure at said bottom end of said string retaining apparatus, said lever tab leveraging the manually applied force to said lever tab for attaching or detaching said set of strings into or out of the corresponding bottom ends of said string slots of said string anchoring apparatus by radially pivoting up around an axis defined by said pivotal edge of said string anchoring apparatus to overcome a part of string tension that is obliquely pulling the set of strings downwardly to said front side of said string anchoring apparatus, thereby holding said set of strings at said bottom ends of said string slots.
19. The modular stringed instrument as in claim 14, wherein said modular stringed instrument is assembled and disassembled according to one or both of said option to remove and exclude said lever from said tremolo module as aforesaid, and said option to remove and exclude said string retaining apparatus of said tremolo module from said tremolo module as aforesaid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0076] To achieve the objectives of the present invention, the disclosure thereof is provided with an exemplary embodiment in the following detailed description with reference to the figures, given the premise that it is to be understood by those skilled in the art that the disclosure includes any possible alternative, modification, or equivalent within the spirit and scope of the invention as defined by the appended claims and claims equivalents as supported herewith.
[0077] In the exemplary embodiment of the present art, the instrument is an electric guitar 1 comprising a body module 17 (
[0078] The body module 17 comprises a cavity 31 at the uppermost medial part of the front side of the body module 17 for removably securing the neck module 20 at a defined position, and a longitudinal rectangular cutout 46 through the front and back sides of the body module 17 at the center of the lowest end thereof for pivotally and removably securing the tremolo system 60 (
[0079] The cavity 31 comprises one or a plurality of neck pins 106, a transverse clamping structure (
[0080] The cylindrical neck pin 106 is longitudinally disposed into a hole (not shown) on the bottom surface of the cavity 31, and half of each neck pin 106 protrudes from the hole (not shown) and fits into a coupling hole (not shown) on the bottom tip of the neck module 20 in order to provide support during the steps to removably attach the tremolo module 50 to the assembled neck module 20 and body module 17 placed in a recumbent position, and to reinforce the bond between the neck module 20 and the body module 17 of the assembled instrument. The coupling hole of the neck module 20 is reasonably oversized to allow for the calibration range of the position of the neck module 20.
[0081] A transverse clamping structure (
[0082] The counterbores 39 respectively comprise screw holes (not shown) coaxially aligned with the counterbores 39, and are arranged in such a way that the clamp screws 142 are diagonally situated in the cavity 31 so that the smooth spherical surface of a roundhead 113 of the roundhead clamp screws 142 clamps the sides of the neck module 20 with sufficient friction at a precise transverse position as calibrated with the clamp screws 142. The counterbores 39 are disposed in such a way the counterbores 39 sufficiently allow for the roundheads 113 of the clamp screws 142 to be adjusted flush with the corresponding side walls.
[0083] Another embodiment may comprise a structure to reinforce the regional parts of both sides of the neck module 20 in contact with the clamp screws 142 for the added prevention against wear on the wood surface due to the friction against the roundhead 113 of the clamp screws 142, including without limitation a square metal plate attached flush with the side surface of the neck module 20 to cover the area in contact with the head of the clamp screw 142.
[0084] The clamp screws 142 of the exemplary embodiment are strategically positioned to facilitate the streamlined assembling of the disassembled neck module 20 and the body module 17. The oversized lateral clearance of the cavity 31 allows for the neck module 20 with the thumb screw 33 to be longitudinally slid down inside of the cavity 31 from the top without friction otherwise caused by the side walls of the oversized cavity 31, except for the lowest or last marginal segment of the cavity 31 where the neck module 20 finally experiences the friction against the roundheads 113 of the clamp screws 142 as the roundheads 113 of the clamp screws 142 respectively protrudes from the side surfaces of the cavity 31 to sufficiently limit the clearance between the side walls to allow for the fully inserted neck module 20 to be removably set at a calibrated position without play.
[0085] In the course of the disassembling of the assembled neck module 20 and body module 17, the neck module 20 experiences additional friction by the clamp screws 142 for the lowest or first marginal segment when longitudinally pulling out neck module 20 upwardly, followed by the remaining segment without friction otherwise caused by the side walls of the oversized cavity 31.
[0086] The amount of friction applied to the side walls of the neck module 20 by the roundheads 113 of the clamp screws 142, and therefore the clearance between the clamp screws 142 are calibrated by adjusting or readjusting the diagonally transverse positions of the clamp screws 142. Likewise, the lateral position of the clearance between the clamp screws 142 within the cavity 31 is calibrated in the same manner. The positions of the clamp screws 142 are adjusted by rotating the clamp screws 142 clockwise or counter-clockwise as the case may be to dispose further into or out of the respective screw holes (not shown).
[0087] For example, the position of one side wall surface of the neck module 20 can be adjusted by removing the neck module 20 from the cavity 31 and rotating the relevant clamp screw 142 in contact with the side wall of the neck module 20 clockwise to dispose the roundhead 113 further into the counterbore 39, and therefore reducing the portion of the roundhead 113 protruding from the side wall surface to adjust or readjust the neck module 20 side wall closer to the side wall of the cavity 31, or by rotating the clamp screw 142 counter-clockwise to dispose the roundhead 113 further out of the counterbore 39, and therefore increasing the portion of the roundhead 113 protruding from the side wall surface to adjust or readjust the neck module 20 side wall further away from the side wall of the cavity 31. Thereafter the other clamp screw 142 is accordingly rotated clockwise or counter-clockwise as the case may be to dispose the roundhead 113 further into or out of the counterbore 39, and therefore decreasing or increasing the portion of the roundhead 113 protruding from the side wall surface of the cavity 31 to apply sufficient friction to the both of the side walls of the neck module 20 to set at a calibrated position in the cavity 31, allowing for no play inside the cavity 31.
[0088] The axial coupling structure (
[0089] Central recessed plane 32 in the uppermost medial part of the back side of the body module 17 provides a countersink 40 for the thumb screw 33 when the neck module 20 is assembled on the body module 17. The countersink 40 is radially oversized to permit manual operation of the thumb screw 33, and has a plane surface at the bottom of the recess that extends to the uppermost middle edge of the body module 17 to permit entry of the oversized head 103 and conical shank 37 of the thumb screw 33 at its free-hanging position (as later defined) into the plane surface, when the neck module 20 is inserted in the longitudinal direction from the uppermost side of the body module 17.
[0090] The bolt slot 18 is an open-ended longitudinal slot disposed at the center of the upper most edge of the cavity 31, and extending downwardly to the central part of the central recessed plane 32. The bolt slot 18 accepts the threaded shaft 141 of the thumb screw 33 at its free-hanging position (as later defined) to be longitudinally inserted into the designated position frictionlessly, and guides the neck module 20 to the proximity of the defined position. The guiding functionality, together with the maximally reduced friction upon inserting the neck module 20 down into the oversized cavity 31, aids in preventing any possible damage to the neck module 20 or the cavity 31 due to the neck module 20 being overly misaligned from the defined position or the excessive force to be otherwise exercised to insert the neck module 20 into the cavity 31.
[0091] The back edge of the bolt slot 18 is lined with a U-shaped reinforcement plate 111 secured in the central recessed plane 32 with a plurality of wood screws 162. The reinforcement plate 111 overlays the central part of the central recessed plane 32 extending to the outermost edge of the body module 17. The reinforcement plate 111 provides a countersink 40 alongside the bolt slot 18 whereon the conical shank 37 of the thumb screw 33 is inserted and secured in a position defined as self-adjusted by the string tension for optimal wood-to-wood contact on the bottom surface of the cavity 31. The bolt slot 18 and the reinforcement plate 111 have a marginally extra segment to accommodate any such self-adjusted position of the thumb screw 33. The reinforcement plate 111 distributes the force from the conical shank 37 of the thumb screw 33 more evenly to the part overlaid by the reinforcement plate 111, and furthermore evenly to the opposite side of the cavity 31 to maximize the rigid wood-to-wood contact across the counterfacing surfaces of the neck module 20 and the body module 17 on the opposite side of the cavity 31.
[0092] The position of the neck module 20 on the body module 17 is precisely calibrated by laterally repositioning the clearance between the clamp screws 142 and therefore readjusting the radial position of the removably attached neck module 20 around the fixed sagittal or front-to-back axis defined by the thumb screw 33. The results of such calibration can be verified with the positions of the two outermost strings 130 against the fretboard 56 on the assembled instrument.
[0093] Two points of the neck module 20 supported by the transverse clamping structure (
[0094] In the exemplary embodiment, the instrument comprises a pickguard 104 that is a sheet of plastic resin overlaying a defined part of the front surface of the body module 17 to protect the surface, and to provide a mounting and enclosing means for the majority part of electronic circuit components (partly not shown). The pickguard 104 is attached to the body module 17 with a plurality of wood screws 163 strategically placed alongside the perimeter of the pickguard 104.
[0095] The electronic circuit of the exemplary embodiment comprises three pickup microphones 105, a volume control 154, a tone control 143, and a microphone selector switch 84, a plurality of lead wire strips (not shown) establishing electrically conductive connections of such components attached to the respective cutouts on the pickguard 104, and fitted inside an enclosed recess (not shown) on the front side of the body module 17 between the cavity 31 and the bridge recess 28 and covered by the pickguard 104, and output jack 101 fitted at a separate recess and communication channel (not shown) on the lower right side surface of the body module 17. The ground wire (not shown) extends to the bushing (not shown) of the bridge 25 via a communication channel (not shown) from the enclosed recess (not shown).
[0096] The strap pins 129 are longitudinally attached to the body module 17 with wood screws at the uppermost left side tip of the body module 17 and two lowest faces of the body module 17 at both sides of the opening of the cutout 46. The strap pins 129 accept the attachment openings or strings at the two ends of conventional guitar straps (not shown). The two lowest strap pins 129 of the exemplary embodiment further provide seating feet of the assembled instrument in case the instrument in an upright position is perpendicularly placed on a flat surface.
[0097] The bridge 25 comprises a plurality of bridge grooves 27, the mount bushings (not shown) and the height adjustment screws 67, and is attached on the deepest plane of the transverse bridge recess 28 on the front side of the body module 17 and above and adjacent to the cutout 46.
[0098] The bridge 25 together with the string nut 99 represents the critical points of the assembled instrument where the significant part of the vibration of the set of strings 130 is transferred to the body module 17 and the neck module 20, significantly contributing to the tonal characteristics of the assembled instrument, the present art enables the conventional string nut 99 and bridge 25 on a headless configuration of the modular instrument with facilitated attaching and detaching functionality of the set of strings 130 to and from the instrument, thereby enabling the conventional tonal characteristics of the conventional nut and conventional bridge.
[0099] However, the bridge 25 is preferably a roller bridge variant of the available guitar bridges for conventional electric guitar instruments with intonation adjustment capability as in the exemplary embodiment.
[0100] The cutout 46 is an open-ended rectangular cutout 46 located at the opposite end of the cavity 31 on the body module 17, extending from the bridge 25 downwardly to the bottom end opening 21 of the body module 17, and comprises a spring base plane 15, two saddle mount planes 115, and two knife-edge mounts 72. The longitudinal length of the cutout 46 is configured in such a way that there is sufficient clearance between the lowest end of the attached tremolo system 60 and the flat surface when the assembled instrument is perpendicularly placed on a flat surface in the upright position. The transverse length of the cutout 46 is configured in such a way that the tremolo module 50 and hardtail 63 (as defined hereafter) can be attached to and removed from the body module 17 through the bottom end opening 21 of the body module 17, and attached tremolo system 60 can be operated as intended without interference.
[0101] The spring base plane 15 is attached to the body module 17 with a bracket 24. The bracket 24 includes two lateral rectangular planes, of which one laterally overlays the back plane of the bridge recess 28 between the mount bushings (not shown) of the bridge 25 and attached thereto with a plurality of wood screws (not shown), and another extends from the lowest edge of the bridge recess 28 and overlays a part of the uppermost wall 153 of the cutout 46 extending towards the back of the body module 17. The spring base plane 15 is a lateral rectangular plate extending downwardly from the back edge of the bracket 24 and in parallel with the back surface plane of the body module 17, and provides a static surface to hold the variable load applied to the tremolo system 60 via the compression springs 36 pushing the spring base plane 15 backward. The position of the spring base plane 15 can be adjusted by replacing it with another spring base plane 15 that provides the desired position of the spring base plane 15, depending on the tension of the set of strings 130 being attached, or on the desired pivotally functional range of the tremolo system 60.
[0102] Another embodiment may comprise one of the alternative position adjustment mechanisms, including without limitation one or a plurality of height adjustment shims in the dimensions of the spring base plane 15, overlaying the front side surface of the spring base plane 15 and allowing for the adjustment of the position of the spring base plane 15 by the thickness or sum thereof without replacing the spring base plane 15.
[0103] The saddle mount planes 115 of the exemplary embodiment are oblique rectangular planes facing downwardly and symmetrically disposed side to side on the side walls of the cutout 46 to provide two mounting surfaces for the saddle 114 in case of hardtail configuration (
[0104] The saddle mount planes 115 allow for the saddle 114 to be mounted in place as the respective mounting surfaces of the saddle mount planes 115 anchor the saddle 114 against the string tension pulling the saddle 114 towards the bridge 25, and the saddle 114 is seated at the aforementioned medial point as the position achieves the possible shortest distance between the bridge grooves 27 of the bridge 25 and the string holes 135 of the machine tuners 82 across the mounting surfaces. The saddle mount planes 115 also allow for a moderate adjustment around the medial position by means of the friction between the counterfacing mounting surfaces.
[0105] Each of the saddle mount planes 115 comprises a knife-edge mount notch 71 situated symmetrically side-to-side thereon in the proximity of back side of the body module 17 to pivotally and removably accept the knife-edge tabs 73 of the tremolo module 50.
[0106] The knife-edge mount notches 71 of the exemplary embodiment comprise an integrated cylindrical mounting shaft and a cylindrical base coaxially aligned. The cylindrical base comprises a V-shaped knife-edge mount notch 71 in the center of the bottom surface of the cylindrical base wherein the knife-edge tab 73 is seated to configure a fulcrum with minimal friction for the tremolo system 60. The cylindrical mounting shaft and a cylindrical base are disposed perpendicularly to the saddle mount planes 115 in mounting cavities with a hole in the center thereof to accept the cylindrical shaft thereof.
[0107] The knife-edge mount notch 71 allows for the knife-edge tab 73 to be removably mounted in place as the knife-edge mount notch 71 anchors the knife-edge tab 73 against string tension pulling the knife-edge tab 73 towards the bridge 25, so that the knife-edge 70 is automatically detached from the knife-edge mount notch 71 when the string tension is removed, and therefore the tremolo module 50 comprising is removed without any additional step, altogether with the compression springs 36.
[0108] The neck module 20 of the exemplary embodiment comprises a fretboard 56 across the front side thereof, a plurality of frets 57 across the fretboard 56, a truss rod (not shown) in a closed channel (not shown) underneath the fretboard 56, a heel plane 66 at the lowest segment of the back of the neck module 20, and a crown 44 at the uppermost segment of the neck module 20. The neck module 20 further comprises a comb-shaped string anchoring apparatus 131 on the crown 44, a string nut 99, an axial fastener structure (
[0109] The string anchoring apparatus 131 of the exemplary embodiment is a sheet of metal in the shape of a hair comb, and constitutes the uppermost end of the neck module 20. The string anchoring apparatus 131 is secured with three wood screws 158 at the back of the crown 44. The curved bottom end aligns with the perimeter of the crown 44 of the neck module 20. The string anchoring apparatus comprises a pivotal edge 160 for a neck-end lever structure (
[0110] The string slots 138 are an array of longitudinal open-ended slots positioned at comparable intervals to the intervals of the set of strings 130 at the string nut 99, and are aligned with the corresponding string grooves 133 on the string nut 99. The string slots 138 are cut in a way that allows the installation of the individual string 130 with a ball end 12 by anchoring the ball end 12 to the string slot 138 without the string retaining apparatus 137. The longitudinal lengths of the string slots 138 are configured in a way that allows the lever tab 79 of the string retaining apparatus 137 to be attached and detached by overcoming the remaining tension of the strings 130 as has been pre-reduced by the machine tuners 82 in case of the hardtail configuration (
[0111] The string guides 134 are positioned between the string nut 99 and string slots 138 and aligned with the corresponding string slots 138 to set the break angle of the strings 130 at the string nut 99 as well as the angle between the string anchoring apparatus 131 and the strings 130 by holding the string 130 at a desired position.
[0112] In the exemplary embodiment, the string guides 134 are integrally configured as the longitudinal recesses on a part of the front wood surface of the crown 44.
[0113] The string nut 99 is a nut generally available for, or mounted on the neck of non-portable conventional electric guitar instruments as aforesaid. The string nut 99 comprises the corresponding number of string grooves 133 to the strings 130 to be attached to the instrument to hold the strings 130 at defined positions at the uppermost end of the fretboard 56.
[0114] The axial fastener structure (
[0115] The D-nut 49 is a nut with wood screw threads on the outside cylindrical surface. The D-nut 49 is disposed into a mounting hole at the defined medial position between the side edges of the heel plane 66 in such a manner that the back end of the D-nut 49 is flush with the heel plane 66 of the neck module 20, or no part of the D-nut 49 is protruding from the heel plane 66. The D-nut 49 is situated in such a position that the head of the thumb screw 33 is secured at the defined position in the central recessed plane 32. The D-nut 49 preferably provides such a total surface area of helical threads contacting the wood of the neck module 20 that is comparable to such a total surface area of the threads of wood screws comprising the conventional bolt-on joint configurations.
[0116] The thumb screw 33 is a bolt with an oversized head 103 with knurled perimeter circumference allowing for sufficient fastening of the body module 17 and neck module 20 by manually rotating the oversized head 103 clockwise, and a conical shank 37. The thumb screw 33 is adjustably disposed into the D-nut 49.
[0117] The thumb screw 33 may be disposed into the D-nut 49 in two positions, comprising a fixed position wherein the thumb screw 33 is fully engaged to hold the adjustably static bond between the neck module 20 and the body module 17, and a free-hanging position wherein the thumb screw 33 is attached to the D-nut 49 but allowing for the neck module 20 to be freely inserted or pulled out of the neck module 20. Alternative embodiments may include a hexagonal hole for a generic hex key to be used in case of over-tightening of the thumb screw 33 causing difficulty in detaching the screw to disassemble the instrument. The conical shank 37 of the exemplary embodiment fits into the countersink 40 of the reinforcement plate 111 alongside the bolt slot 18, securing the neck module 20 in a self-adjusted position. The dimensions of oversized head 103 are defined in such a way that the oversized head 103 can be rotated manually to achieve sufficient fastening of the neck module 20 and body module 17, and that the oversized head 103 can be secured within the central recessed plane 32 and entirely or mostly flush with the back side surface of the body module 17 in the central recessed plane 32. The length of the threaded section of the shaft of the thumb screw 33 is defined in such a way that the neck module 20 can be longitudinally inserted without interference into the neck pocket on the body module 17 in the free-hanging position, and that the conical shank 37 of the thumb screw 33 in the fixed position can be seated on the countersink 40 of the reinforcement plate 111 to secure the neck module 20 onto the body module 17.
[0118] Another embodiment may include a thumb screw 33 the head of which comprises a clamping mechanism that may include a foldable lever into one or both of the bolt slot 18 or central recessed plane 32 to configure one or a plurality of flush surfaces with the back and other corresponding planes on the body module 17, as the case may be, whereon any such feature is defined or configured.
[0119] The tremolo module 50 of the exemplary embodiment comprises a tremolo system 60, a string retaining apparatus 137, and a plurality of strings 130. The tremolo module 50 provides the vibrato functionality comparable to a conventional synchronized tremolo system on the conventional electric guitars, and also facilitates the disassembling and reassembling steps of the instrument by providing a prompt removal and reinstallation of the entire or most of the string tension of the instrument. The string retaining apparatus 137 constitutes a neck-end lever structure (
[0120] The tremolo system 60 comprises a lever 78, a saddle 114, a set of machine tuners 82, and a whammy bar 13 to deliver the comparable pivotally leveraging functionality to conventional synchronized tremolo systems. More specifically, the tremolo system 60 normally stays in a position wherein the string tension of the strings 130 tuned at respectively defined tonal pitches and the counterbalance applied by the compression springs 36 are in balance. The tremolo system 60 is actuated by moving the whammy bar 13 into the body or away from the body by manually applied force to the whammy bar 13 to pivotally decrease or increase the length of the segment of the strings 130 between the string nut 99 and the saddle 114, and thereby decrease or increase the string tension to modulate the tonal pitches for musical expressions including without limitation vibrato effect. The tremolo system 60 automatically resumes the balanced position after removing the manually applying force. The functionality is also utilized to facilitate the removing and reinstalling of the string tension when assembling or disassembling the instrument.
[0121] The lever 78 of the exemplary embodiment comprises a top plate member 144, L-profile reinforcement beam member 110, and two side wall members 122 symmetrically disposed side to side and connected at the lateral edges of the top plate member 144, saddle mount tabs 116 symmetrically disposed side to side, a plurality of compression springs 36, two knife-edge tabs 73 symmetrically disposed side to side, whammy bar 13, and a bar mount 14 to removably attach a whammy bar 13 to manually operate the tremolo system 60 on the front side of the top plate member 144.
[0122] The saddle mount tabs 116 at the lowest part of the lever 78 provide the planes to removably hold and secure the saddle 114 at the part of the upper surface of the crosswise segments 43 thereof with two mounting bolts 89 diagonally disposed through the saddle mounting holes on the saddle mount tabs 116.
[0123] The compression springs 36 are secured on the back plane of the top plate member 144 with a fastening strip 53 which is secured to the top plate member 144 with the same number of bolts and nuts 19 as the springs. The bolts and nuts 19 are respectively disposed at the axial centers of the springs from the front side to the back side of the top plate member 144. The compression springs 36 provide the counterbalancing force against the string tension and manually applied force of the actuated tremolo system 60. While the front end of the compression springs 36 are fastened on the top plate member 144 with a fastening strip 53, the back ends of the compression springs 36 are simply pressed down to the spring base plane 15 without any securing mean, and therefore further facilitates the removable attachment of the compression springs 36 to the instrument as part of the removable tremolo module 50, compared to such one or a plurality of tension springs of the conventional synchronized tremolo system that are installed longitudinally across the body and most often require a plurality of tools and access from both front and back sides.
[0124] The top plate member 144 is the uppermost part of the lever 78 and holds the compression springs 36. The lowest part of the top plate member 144 comprises an integrated L-profile reinforcement beam member 110 across two side wall members 122.
[0125] The knife-edge tabs 73 are square-shaped tabs with the uppermost tapered edges, inclining forwardly and extending outwardly in the opposite transverse directions from the back bottom end of the sidewalls in the proximity of the saddle mount tabs 116, and allow for the removable attachment to the knife-edge mount notches 71 attached to the saddle mount planes 115 of the body module 17, configuring the fulcrum of the tremolo system 60 together with the knife-edge mount notches 71. The uppermost tapered edges respectively have outer tapered edge segments and inner oblique edge segments towards the connected side wall members 122 to keep the clearance between the respective side wall members 122 of the lever 78 and the side walls of the cutout 46 of the assembled instrument to ensure the operation of the tremolo system 60 without interference with the side walls of the cutout 46. The longitudinal length of the knife-edge tabs 73 is configured in such a way that the planes of the saddle mount tabs 116 are mostly in parallel with the saddle mount planes 115 when the instrument is assembled in the full configuration (
[0126] The removable whammy bar 13 is a whammy bar generally available for the conventional synchronized tremolo systems, and attached to any such instrument with the threads on the mounting segment thereof. The whammy bar 13 provides the handle to manually operate the tremolo system 60 for the musical expressions or the disassembling and reassembling of the instrument as per the steps set out hereafter.
[0127] Preferably, the thickness of the round bar of the whammy bar 13 is sufficient to withstand the operational force during the disassembling and reassembling of the instrument. The exemplary embodiment comprises a generic 5 mm diameter whammy bar for the traditional synchronized tremolo systems.
[0128] The bar mount 14 is a cylindrical tube with threaded inner surfaces to accept the threaded mounting segment of the whammy bar 13 to be adjustably attached, and is perpendicularly attached onto the front side of the top plate member 144, and secured at a defined position on the plate in the proximity of the one or the other lateral edges of the top plate member 144, depending on the dominant hands of the instrumentalists, with a mounting bolt 161 disposed from the back side of the top plate member 144 into the threads of the bar mount 14. The length of the mounting bolt 161 is configured in such a way that leaves a sufficient internally threaded segment of the tube for the mounting threads of the whammy bar 13.
[0129] The saddle 114 in this exemplary embodiment is a rectangular piece of tone wood as is used for the body module 17 with a rectangular opening window 157 cut out in the center of the uppermost plane through the bottom plane thereof, framed by front and back lengthwise segments 77 in parallel and two crosswise segments 43 in parallel. The saddle 114 comprises a plurality of machine tuner mounting apertures 164 on the outermost surface of its two lengthwise segments 77 through to the window 157, a couple of mounting nuts 93, a couple of mounting channels 165, and removable saddle mounting pins 118.
[0130] The saddle 114 is removably attached to the lever 78 with a couple of mounting bolts 89 disposed through the saddle mount tabs 116 of the lever 78 and through a couple of mounting channels 165 extending at two corners of the saddle 114 into the corresponding mounting nuts 93 in the counterbores 166 on the opposite side of the saddle 114.
[0131] The saddle 114 provides a capability to accept a wider variety of conventional electric guitar machine tuners for the purpose of tension adjustment at the bottom end opening 21 of the body module 17 on the saddle 114 both in the hardtail configuration (
[0132] The instrument may be assembled without the lever 78 removably attached to the saddle 114, with an alternatively arranged hardtail module 63 including the saddle 114, a plurality of machine tuners 82, a plurality of strings 130, string retaining apparatus 137 and a couple of saddle mounting pins 118. As aforementioned, the hardtail module 63 is attached on the saddle mount planes 115 of the body module 17 at the front surface of the crosswise segments 43 of the saddle 114 for the hardtail configuration (
[0133] In the hardtail configuration (
[0134] The machine tuner 82 is an independent machine tuner 82 generally available for the conventional electric guitar instruments including without limitation so-called in-line and three-per-side arrangements of machine tuner set on the headstock of any such instrument. The posts 108 of the set of machine tuners 82 must share an equal longitudinal length that allows the strings 130 to be held at the medial point between the front and back lengthwise frame of the window 157, must be mountable on the saddle 114 free of any interference, and must be mountable into the mounting apertures (not shown) with or without shims as may be required.
[0135] Preferably, the machine tuners 82 are procured as a set for the in-line arrangement of conventional electric guitar instruments, and respectively have a couple of transverse string holes 135 for the strings 130, and do not comprise a coaxial screw string clamping mechanism. Notwithstanding the foregoing, any such guitar machine tuner that meets the aforementioned required details can be used or can replace for rescue in case of emerging failure or repair.
[0136] The machine tuners 82 and their respective mounting apertures 164 are aligned and arranged on two lengthwise segments 77 of the saddle 114 in such a way that the machine tuners 82 are mounted alternating between the two lengthwise segments 77 of the saddle 114 from one crosswise segment 43 to the other crosswise segment 43 of the frame of the window 157, and that the posts 108 of the machine tuners 82 protruding reciprocally from the lengthwise segments 77 of the saddle 114 into the window 157 are equally distanced from each other, and further that all of the buttons 30 of the set of machine tuners 82 are oriented downwards. For example, in the exemplary embodiment with a set of six machine tuners 82 from one crosswise segment 43 to another crosswise segment 43, the posts 108 of the first, third, and fifth machine tuners 82 extend from one array on the front segment, and the posts 108 of the second, fourth, and sixth machine tuners 82 extend from another array on the back segment into the window 157, with all of the buttons 30 of the set of machine tuners 82 oriented downwards.
[0137] Furthermore, the machine tuners 82 and their mounting apertures 164 are arranged in relation to their attached strings 130 in such a way that each of the attached strings 130 is held straight across the segment of the string 130 between the string nut 99 and the saddle 114 except for the break angle into a direction shared across the strings 130 at the bridge 25, and that the attached strings 130 extend mostly perpendicularly into the window 157 at the medial points between the two lengthwise segments 77 of the saddle 114 when the tremolo system 60 is not actuated, or when the saddle 114 is removably attached without the lever 78.
[0138] In the exemplary embodiment, the string retaining apparatus 137 is a piece of rectangular-shaped sheet metal, and comprises a bottom round curved edge in its assembled position, and a plurality of string apertures 2 for the corresponding number of strings 130. The round curved edge is configured to be a lever tab 79. The string retaining apparatus 137 is held in position on the string anchoring apparatus 131 by the tension of the strings 130 pulling the string retaining apparatus 137 into the locking position. The width of the string retaining apparatus 137 corresponds to the width of the string anchoring apparatus 131 on the neck module 20. The longitudinal measurement of the string retaining apparatus 137 is less than the longitudinal measurement of the string anchoring apparatus 131.
[0139] The string apertures 2 are arranged as an array of holes in the proximity of and in parallel with the transverse lateral edge of the string retaining apparatus 137. The intervals between the string apertures 2 correspond to the intervals between the string slots 138 on the string anchoring apparatus 131 so that each string aperture 2 and corresponding string slot 138 closely align when the string retaining apparatus 137 with the strings 130 attached to the string anchoring apparatus 131. The diameters of the string apertures 2 are configured in such a way that the aperture permits the corresponding string 130 in use to be inserted up to the ball end 12, and that each string aperture 2 does not permit the ball end 12 to pass through, whereby the string retaining apparatus 137 is trapped between the ball ends 12 of the strings 130 and the machine tuners 82 of the disassembled tremolo module 50, and the ball ends 12 are anchored at the back of the string retaining apparatus 137 of the assembled instrument.
[0140] The lever tab 79 facilitates the removable attachment of the string retaining apparatus 137 to the string anchoring apparatus 131 by radially leveraging the force manually applied to the lever tab 79 to overcome the remaining string tension after being decreased by turning the machine tuners 82 clockwise or counter-clockwise as the case may be, or pressing down the whammy bar 13, or both in the steps set out hereafter.
[0141] The uppermost lateral edge of the string retaining apparatus 137 constitutes a lever edge 159 that slightly extends over the pivotal edge 160 of the string anchoring apparatus 131 in order to arrange a class-two lever configuration of the neck-end lever structure (
[0142] The string retaining apparatus 137 of the disassembled tremolo module 50 is trapped between the ball ends 12 of the strings 130 and the machine tuners 82 to help prevent the set of strings 130 from entangling or otherwise being damaged.
[0143] The set of strings 130 may be one of the various assorted sets of strings for the conventional electric guitars. Each string 130 comprises one ball end 12 on one end, and the other end thereof is attached in the same manner as the conventional electric guitars to the post 108 of the machine tuner 82 affixed to the saddle 114, and through the corresponding string aperture 2 on the back side of the string retaining apparatus 137 whereon all the ball ends 12 of the strings 130 are anchored when the instrument is assembled.
[0144] The instrument of the present art allows for two attachment options for the strings 130 in respect of the string retaining apparatus 137 as aforementioned, including the attachment with the string retaining apparatus 137 and attachment without the string retaining apparatus 137. The capability to attach the set of string 130 directly onto the string anchoring apparatus 131 without the string retaining apparatus 137 is enabled for the purpose of emerging situations wherein the string retaining apparatus 137 is lost, damaged or otherwise unavailable in order to provide additional resiliency for any such emerging situations without excluding any other intended purpose to remove and exclude the string retaining apparatus 137. The instrument as assembled or disassembled without the string retaining apparatus 137, however, does not provide any such functionality as enabled by the string retaining apparatus 137 as discussed hereinbefore.
[0145] The instrument of the present art further allows for two configuration options including the full configuration (
[0146] For both full configuration (
[0147] For the full configuration (
[0148] For the hardtail configuration (
[0149] For the full configuration (
[0154] For the hardtail configuration (
[0158] For both full configuration (
[0162] For both full configuration (
[0166] For the full configuration (
[0172] For the hardtail configuration (
[0177] For the full configuration (
[0181] For the hardtail configuration (
[0184] For both full configuration (
[0185] For both full configuration (
[0186] For the full configuration (
[0192] For the hardtail configuration (
[0197] The principles and applications of the present invention have been set out herein with reference to a particular embodiment, provided that it is to be construed that the embodiment is merely for illustrative purposes, without limiting any other version as modified or rearranged of the exemplary embodiment as may be embodied within the spirit and scope of the present invention as defined by the appended claims.