WASHABLE AND REUSABLE ABSORBENT UNDERGARMENT
20250255357 · 2025-08-14
Assignee
Inventors
Cpc classification
International classification
Abstract
The present disclosure relates to a washable and reusable absorbent undergarment (1) including an absorbent assembly (10), including a wearer facing top layer (15), a moisture barrier (12) layer, and optionally one or more intermediate layers (11, 16), wherein the wearer facing top layer (15) defines a circumferential outer edge (20) of the absorbent assembly (10). The circumferential outer edge (20) includes one or more sealed edge sections (21a, 21b), each sealed edge section (21a, 21b) providing a continuous sealing along the sealed edge section (21a, 21b) and between the wearer facing top layer (15) and the moisture barrier (12).
Claims
1. A washable and reusable undergarment, comprising one or more fabric panels forming a front side and a back side being joined such that the undergarment forms a waist opening and a pair of leg openings with a crotch region extending between the leg openings, wherein a central longitudinal axis of the undergarment extends along the one or more fabric panels of the undergarment in a direction from the back side and towards the front side, and a transversal axis of the undergarment extends along the one or more fabric panels, perpendicular to the central longitudinal axis, dividing the undergarment into the front side and said back side; the undergarment further comprising an absorbent assembly being arranged in at least part of the crotch region and comprising a wearer facing top layer, a moisture barrier, and optionally one or more intermediate layers being superimposed along a height axis, perpendicular to the longitudinal axis and the transversal axis, between the wearer facing top layer and the moisture barrier, the wearer facing top layer defining a circumferential outer edge of the absorbent assembly, wherein: at least a portion of the circumferential outer edge of the absorbent assembly comprises one or more sealed edge sections wherein a bottom surface of the wearer facing top layer is sealingly attached to a top surface of the moisture barrier, and a bottom surface of the moisture barrier or a bottom surface of the wearer facing top layer is directly attached to a top surface of at least one fabric panel, the sealed edge sections providing continuous sealing along the sealed edge section and between the wearer facing top layer and the moisture barrier.
2. The undergarment according to claim 1, wherein at least a portion of the circumferential outer edge forms a front sealed edge section of the absorbent assembly and faces the front of the undergarment.
3. The undergarment according to claim 1, wherein at least a portion of the circumferential outer edge forms a rear sealed edge section of the absorbent assembly and faces the back of the undergarment.
4. The undergarment according to claim 1, wherein the absorbent assembly comprises a front sealed edge section facing the front of the undergarment and a back sealed edge section facing the back of the undergarment.
5. The undergarment according to claim 1, wherein, a first fluid seal is arranged to extend between the bottom surface of the wearer facing top layer and the top surface of the moisture barrier of the one or more sealed edge sections.
6. The undergarment according to claim 5, wherein the first fluid seal extends along the circumferential outer edge of the one or more sealed edge sections at a distance from the circumferential outer edge of less than 5 mm, such as less than 2 mm, such as less than 1 mm.
7. The undergarment according to claim 5, wherein a second fluid seal is arranged to extend between the bottom surface of the moisture barrier and the top surface of the at least one fabric panel along the circumferential outer edge at a distance from the circumferential outer edge in the one or more sealed edge sections.
8. The undergarment according to claim 7, wherein the distance is less than 5 mm.
9. The undergarment according to claim 5, wherein in the one or more sealed edge sections, the wearer facing top layer extends beyond the moisture barrier, and the bottom surface of the wearer facing top layer is directly attached to the top surface of the fabric panel by means of a second fluid seal.
10. The undergarment according to claim 9, wherein the second fluid seal is arranged to extend between the bottom surface of the wearer facing top layer and the top surface of the at least one fabric panel along the circumferential outer edge at a distance from the circumferential outer edge in the one or more sealed edge sections.
11. The undergarment according to claim 10, wherein the distance is less than 5 mm.
12. The undergarment according to claim 5, wherein in the one or more sealed edge sections the first and second fluid seals substantially coincide with the circumferential outer edge of the absorbent assembly.
13. The undergarment according to claim 5, wherein the first and/or second fluid seals is a fluid sealing joint.
14. The undergarment according to claim 13, wherein the fluid sealing joint is a fluid sealing adhesive joint, a hot melt adhesive joint, or a fluid sealing welded joint, a heat welded joint or an ultrasonic welded joint.
15. The undergarment according to claim 13, wherein the fluid sealing joint is an adhesive tape.
16. The undergarment according to claim 13, wherein the wearer facing top layer and the moisture barrier are directly joined by at least one of the fluid sealing joints.
17. The undergarment according to claim 13, wherein the moisture barrier and fabric panel are directly joined by at least one of the fluid sealing joints.
18. The undergarment according to claim 13, wherein the wearer facing top layer and the fabric panel are directly joined by at least one of the fluid sealing joints.
19. The undergarment according to claim 1, wherein a pair of sealed assembly side portions are located opposite to each other and on each side of the longitudinal axis, in each sealed assembly side portion a top surface of the wearer facing top layer is sealingly attached to the moisture barrier or to the one or more fabric panels, and wherein optionally each sealed assembly side portion extends longitudinally along at least a part of the crotch region of the undergarment.
20. The undergarment according to claim 19, wherein, in each sealed assembly side portion, at least a part of the circumferential outer edge of the absorbent assembly follows the contour of a respective leg opening of the undergarment.
21. The undergarment according to claim 19, wherein each sealed assembly side portion comprises a fluid sealing member providing a continuous sealing between the top surface of the wearer facing top layer and a bottom surface of the moisture barrier or a bottom surface of the one or more fabric panels in the sealed absorbent assembly side portion.
22. The undergarment according to claim 19, wherein each of the fluid sealing members in the sealed assembly side portions extends continuously over a longitudinal side sealing length.
23. The undergarment according to claim 23, wherein the longitudinal side sealing length is at least 5 cm.
24. The undergarment according to claim 23, wherein the longitudinal side sealing length is less than 45 cm.
25. The undergarment according to claim 24, wherein the rear sealed edge section of the absorbent assembly is longitudinally located between the rearmost longitudinal end of the sealed absorbent assembly side portion and the rearmost end of the absorbent assembly, and the front sealed edge section of the absorbent assembly is longitudinally located between the frontmost longitudinal end of the sealed absorbent assembly side portion and the frontmost end of the absorbent assembly.
26. The undergarment according to claim 1, wherein at least a portion of the circumferential outer edge forms a front sealed edge section of the absorbent assembly and faces the front of the undergarment, and wherein the rear sealed edge section of the absorbent assembly has a Rear Edge Length along the longitudinal axis and/or the front sealed edge section of the absorbent assembly has a Front Edge Length along the longitudinal axis, and wherein the Rear Edge Length and/or the Front Edge Length is at least 2 mm.
27. A washable and reusable absorbent assembly for an undergarment, the assembly comprising a wearer facing top layer, a moisture barrier, and optionally one or more intermediate layers being superimposed along a height axis, perpendicular to the longitudinal axis and the transversal axis, between the wearer facing top layer and the moisture barrier, the wearer facing top layer defining a circumferential outer edge of the absorbent assembly, wherein at least a portion of the circumferential outer edge of the absorbent assembly comprises one or more sealed edge sections wherein a bottom surface of the wearer facing top layer is sealingly attached to a top surface of the moisture barrier, and a bottom surface of the moisture barrier or the wearer facing top layer is configured to be directly attached to a top surface of at least one fabric panel of the undergarment, the sealed edge sections providing continuous sealing along the sealed edge section and between the wearer facing top layer and the moisture barrier.
28. The washable and reusable absorbent assembly according to claim 27 wherein at least a portion of the circumferential outer edge forms a front sealed edge section of the absorbent assembly and faces the front of the undergarment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0151] The disclosure will be described in greater detail below with reference to the figures shown in the appended drawings, wherein
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DETAILED DESCRIPTION
[0161] Different aspects of the present disclosure will be described more fully hereinafter with reference to the enclosed drawings. The embodiments of the absorbent undergarment disclosed herein can, however, be realized in many different forms, such as different sizes and absorption levels, and should not be construed as being limited to the aspects set forth herein. In all figures in the following detailed description, the same reference numerals will be used to indicate the same elements.
[0162] As used herein, the term absorbent undergarment refers to garments that are worn and intended to be placed against the skin of the wearer to absorb and contain body fluids such as urine and vaginal fluids including menstrual fluid. The undergarment may for example be an underwear, underpants, a panty, or a swimwear of a fabric. The undergarment is intended for adult users. The undergarment may be intended for female use. The undergarment according to the present disclosure is washable, i.e., intended to be laundered or otherwise restored after use for reuse as a sanitary article.
[0163] By washable it is meant that the absorbent undergarment may be cleaned by laundering. The absorbent undergarment may thus be subjected to an aqueous solution containing detergent without losing its structural features. This aqueous solution may be heated as part of the laundering process, e.g., to 40 C. or 60 C.
[0164] The term fabric as used in the present disclosure may refer to single or multiple layers of fabrics. The fabric may be knitted or woven.
[0165] By permanently attached, it is meant that the absorbent assembly is not intended to be separated from the body fabric before, during, or after use. The absorbent assembly is not necessarily directly bonded to the fabric panels, but instead may be attached to the fabric via auxiliary parts such as leg opening edgings or reinforcement patches.
[0166] Knitting is a method of constructing a fabric by interlocking a series of loops of one or more yarns. There are two major classes of knitting namely warp and weft knitting.
[0167] Weaving is a method or process of interlacing two yarns of similar materials so that they cross each other at right angles to produce woven fabric. The warp yarns run lengthwise in the fabric and the filling threads (weft) or picks, run from side to side.
[0168] Jacquard is a system of weaving or knitting that utilizes a versatile pattern mechanism to produce intricate designs by using punch cards controlling the patterns produced. Jacquard knit may be valid for circular, flatbed, warp or weft knit.
[0169]
[0170] The undergarment 1 may comprise one or more fabric panels 2 forming a front side 3 and a back side 4 being joined such that the undergarment 1 forms a waist opening 5 and a pair of leg openings 6a, 6b with a crotch region 7 extending between the leg openings 6a, 6b. A central longitudinal axis y of the undergarment 1 extends along the one or more fabric panels 2 of the undergarment 1 in a direction from the back side 4 and towards the front side 3, and a transversal axis x of the undergarment 1 extends along the one or more fabric panels 2, perpendicular to the central longitudinal axis y and dividing the undergarment 1 into the front side 3 and the back side 4.
[0171] In view of the above, the central longitudinal axis y will be located centrally as seen over a total transversal width of the undergarment 1. The transversal axis x is to divide the undergarment 1 into the front side 3 and the back side 4. The location of the transversal axis x, i.e., the division between the front side 3 and the back side 4, may be determined by laying the complete undergarment 1 out with the back of the undergarment 1 towards a supporting surface and the front of the undergarment 1 towards the viewer as seen in
[0172] The undergarment of the
[0173] Depending on the cut of the one or more fabric panels 2, different undergarment styles may be formed. For example, as in the undergarment style shown in
[0174] To join the front side 3 and the back side 4 so as to form the waist opening 5 and the leg openings 6a, 6b, a pair of side joints 17 may be provided, as in the illustrated example. The side joints 17 and any other joints joining the one or more fabric panels 2 may be conventional joints in the art, such as seams made by conventional adhesive and/or mechanical bonds such as conventional adhesive or stitching techniques.
[0175] As such, the absorbent undergarment 1 may be designed and manufactured in accordance with conventional sewing techniques. For example, the absorbent undergarment may comprise a waist band 14, arranged along the waist opening 5 of the absorbent undergarment 1. For example, the absorbent undergarment 1 may comprise edgings 22a, 22b arranged along the leg openings 6a, 6b.
[0176] As mentioned in the above, a central longitudinal axis y of the undergarment 1 is defined along the one or more fabric panels 2 of the undergarment 1 from the back side 4 and towards the front side 3. As such, when an undergarment 1 is seen from the front side 3 as in the example of
[0177] In
[0178] As seen in
[0179] The undergarment 1 further comprises an absorbent assembly 10. As shown in e.g.,
[0180] The layers 11, 12, 15, 16 of the absorbent assembly 10 will be further described in the below in relation to
[0181] As seen in
[0182] Although in some variants the absorbent assembly 10 may extend longitudinally beyond the crotch region 7 in a direction towards the front of the undergarment 1, in other variants, such as the variant illustrated in
[0183] The longitudinal extension of the absorbent assembly 10 towards the rear of the undergarment 1 may depend for example on the design of the undergarment 1. In some variants, such as in the illustrated variant of
[0184] As such, and as illustrated in the example of
[0185] However, in other variants, the absorbent assembly 10 may extend beyond the crotch region 7 as illustrated e.g., in the variant of
[0186] As exemplified by the illustrated undergarment 1, the absorbent assembly 10 forms a circumferential outer edge 20, forming a closed circumference of the absorbent assembly 10.
[0187] When the undergarment 1 is worn, the majority of a fluid insult, such as urine or menstrual fluids will contact a central crotch area of the undergarment 1, i.e., an insult region 25. It has been realized that due to the proximity of the leg openings 6a, 6b to the insult region 25, in combination with the wearer's movements, these areas of the undergarment 1 are more prone to leakage than other areas.
[0188] With leg openings it is herein referred to the portion of the undergarment 1 through which the leg will extend from the crotch region 7 of the undergarment 1. Thus, if the side joints 17 of the undergarment 1 is removed, as exemplified in
[0189] Thus, any portions of the undergarments 1 intended to extend along the leg of the wearer are disregarded when determining the extension of the leg openings 6a, 6b. I.e., when the complete undergarment 1 is in a flat state as illustrated in
[0190] The absorbent assembly 10 in the undergarment 1 as disclosed herein, and as illustrated in the examples of
[0191]
[0192] The different layers in the absorbent assembly 10 are joined in sealed edge sections 21a,a,a,a*,a**, 21b,b,b,b*,b** by fluid seals and/or fluid sealing joints of any kind as is conventionally known in the art.
[0193] Where the one or more intermediate layers 11, 16 does not extend into the circumferential margin, joining of the wearer facing top layer 15 and the moisture barrier 12 is accomplished by means of a first fluid seal 24a as seen in
[0194] In addition to the first fluid seal 24a, a second fluid seal 24b is arranged to extend between the bottom surface of the moisture barrier 12 and the top surface of the at least one fabric panel 2 along the circumferential outer edge 20 at a distance from the circumferential outer edge 20 in the one or more sealed edge sections 21a, 21b. The second fluid seal 24b provides additional attachment of the absorbent assembly 10 to the fabric panel 2, in addition to providing a further fluid seal along the one or more sealed edge sections 21a, 21b.
[0195] However, other variants are possible where the fabric panel 2 is not included in the seal created by the fluid seal 24b, but the absorbent assembly 10 is permanently attached to one or more fabric panels 2 of the undergarment 1 by other means, for example by a seam.
[0196] An advantage of joining the bottom surface of the wearer facing top layer 15 directly to the moisture barrier layer 12, without involving any of the intermediate layers 11, 16 is that flatter and pliable outer edge portions are provided allowing for more suitable fit and comfort to a user of the undergarment 1, while still hindering fluid leakage in a transversal direction x.
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[0199] The wearer facing top layer 15 may extend beyond the moisture barrier 12 by a distance from 1 to 30 mm wherein the distance between the first fluid seal 24a and the outer edge of the wearer facing top may be 1-20 mm, preferably 1-10 mm, more preferably 3-10 mm.
[0200]
[0201] Similarly, to the variant in 5b, the wearer facing top layer 15 in variant 5c extends past the first fluid seal 24a (as seen in a transversal and/or lateral direction) and the bottom surface of the wearer facing top layer 15 is directly attached to a top surface of at least one fabric panel 2 by means of a second fluid seal 24b. However, in the variant of
[0202] Also, this may give a smoother outer edge since it diminishes the risk of the outer edge of the wearer facing top layer 15 wrinkling at the location of the second seal 24b.
[0203] Optionally, the second seal 24b extends all the way into the area, (or even beyond the area) underneath the first seal 24a. Thus, the second seal 24b may have a first portion forming a seal between the bottom side of the wearer facing top layer 15 and the top side of the fabric panel 2, and a second portion forming a seal between the bottom side of the moisture barrier 12 and the topside of the fabric panel 2.
[0204] The fluid seals 24a, 24b may, as exemplified in
[0205] In other variants, the fluid seals 24a, 24b may be arranged to extend along the circumferential outer edge 20 and at a distance from the circumferential outer edge 20.
[0206] In some variants, the distance may be constant, i.e., the one or more fluid seals 24a, 24b may generally follow the contour of the circumferential outer edge 20.
[0207] In yet other variants, the distance may vary, i.e., the one or more fluid seals 24a, 24b may have a shape differing more or less from the contour of the circumferential outer edge 20.
[0208] In either case, the one or more fluid seals 24a, 24b may advantageously extend relatively close to the circumferential outer edge 20, leaving the majority of the absorbent assembly 10 available for intake and distribution of bodily fluids. Thus, the distance may be for example less than 5 mm. For example, the distance may be less than 2 mm or less than 1 mm.
[0209] Optionally, the fluid seals 24a, 24b may comprise one or more fluid sealing joints. As in the illustrated example, each fluid seal 24a, 24b comprises a fluid sealing joint. For example, such a fluid sealing joint may be accomplished by a fluid sealing adhesive joint or a fluid sealing welded joint, such as a heat welded joint or an ultrasonic welded joint.
[0210] In the case of a welded sealing joint, the fluid seal may be formed from melted material.
[0211] For example, the sealing joint may comprise a hot-melt adhesive. In another example, the sealing joint may comprise melted material from e.g., the layers to be joined together, such as an ultrasound sealing joint or heat-sealing joint.
[0212] The fluid seal may be a double-sided adhesive tape. In some variants both the first and second fluid seals 24a, 24b may be a double-sided adhesive tape.
[0213] In some variants, the bottom surface of the wearer facing top layer 15 and the top surface of the moisture barrier 12 may be directly joined by at least one of the fluid sealing joints 24a.
[0214] In other variants, the bottom surface of the moisture barrier layer 12, and the top surface of the fabric panel 2 may be joined by a fluid sealing joint 24b.
[0215] In other variants, the bottom surface of the wearer facing top layer 15, and the top surface of the fabric panel 2 may be joined by a fluid sealing joint 24b.
[0216] In some examples, such as those illustrated in the drawings, the circumferential outer edge 20 of the absorbent assembly 10 further comprises sealed portions not being sealed edge sections as defined herein. Such sealed portions may be made using various other sealing arrangements, for example so as to provide an even higher resistance to leakage than the sealed edge sections. For example, and as illustrated in the drawings, the circumferential outer edge 20 of the absorbent assembly 10 may comprise one or more sealed assembly side portions 30a, 30b located opposite to each other and on each side of the longitudinal axis y.
[0217] For example, and as in the variants of the drawings, in each sealed assembly side portion 30a, 30b, a top surface of the wearer facing top layer 15 may be sealingly attached to the moisture barrier 12 or to the one or more fabric panels 2. Each sealed assembly side portion 30a, 30b may extend longitudinally along at least a part of the crotch region 7 of the undergarment 1. The sealed assembly side portions 30a, 30b may comprise fluid sealing members 35a, 35b being arranged so as to hinder fluid leakage from the absorbent assembly 10 to the outside of the circumferential outer edge 20 via the sealed assembly side portion 30a, 30b in the crotch region 7. A fluid sealing member 35a, 35b is in this context a fluid seal providing a continuous sealing along the sealed assembly side portion 30a, 30b and between the wearer facing top layer 15 and the moisture barrier 12. The fluid sealing member 35a, 35b in the sealed assembly side portions 30a, 30b may e.g., be provided by a sealing strip 35a, 35b arranged to be folded over the outer circumference of the wearer facing top layer 15 and the moisture barrier 12 as will be further explained in connection with
[0218]
[0219] In an absorbent assembly 10 comprising one or more of the optional intermediate layers 11, 16, all of the layers of the absorbent assembly 10 may, at least in some portions where a greater need for absorption of fluids is required, extend to the circumferential outer edge 20 of the absorbent assembly 10. This may e.g., be the case in the sealed assembly side portions 30a,a*,a**, 30b,b*,b** extending longitudinally along the leg openings 6a, 6b where the majority of a fluid insult, such as urine or menstrual fluids, will contact a central crotch area of the undergarment 1. As such, the absorbent assembly 10 may comprise the wearer facing top layer 15 and the moisture barrier 12 with one or more intermediate layers 11, 16 along a sealed side margin length SSL. Here, fluid sealing members 35a, 35b comprising sealing strips arranged to be folded over the circumferential edge of the absorbent assembly 10 including all layers is advantageously used (see
[0220] Optionally, a mechanical joint, such as e.g., a seam can join the layers 15, 12, 16, 11 together inside their peripheral edges.
[0221] As such, the fluid sealing member 35a, 35b, which may for example be an elastic tape, forms a continuous sealing between the top side of the wearer facing top layer 15 and the moisture barrier 12, for example to the bottom side of the moisture barrier 12 or to the bottom side of the one or more fabric layers 2, so as to hinder fluid leakage.
[0222] Each of the fluid seals 20a, 20b in the sealed assembly side portions 30a, 30b may extend continuously over a longitudinal side sealing length SSL, as seen along the longitudinal axis y.
[0223] To provide sufficient sealing, the longitudinal side sealing length SSL may for example be at least 5 cm, such as at least 10 cm.
[0224] The longitudinal side sealing length SSL may for example be less than 45 cm, such as less than 35 cm.
[0225] As such, the longitudinal side sealing length SSL may be selected so as to be suitable for providing sufficient hinder to fluid leakage via the sealed assembly side portions 30a,a*,a**, 30b,b*,b**.
[0226] In some embodiments the sealing member 35a, 35b does not extend over the outer peripheral edge of the fabric panel 2. Instead, the absorbent assembly 10 including the sealing member 35a, 35b may be attached to the fabric panel 2 by an edging 22a, which extends over the sealing member 35a, 35b and the outer peripheral edge of the fabric panel 2. As such, an edging 22a may be used to attach an absorbent assembly 10 as described in any of the examples or illustrations herein to a fabric panel 2.
[0227] It is to be understood, that although the examples illustrated in the drawings all comprise sealed assembly side portions 30a, 30b, the present disclosure encompasses also variants without any such sealed assembly side portions 30a, 30b.
[0228] As mentioned above, areas of the absorbent assembly 10 less prone to leakage and/or have higher requirements for pliability, may advantageously be provided with fluid seals that are thinner (i.e., flatter) and more pliable than seals in the more leakage prone regions. Thus, in the sealed edge sections 21a,a,a,a*,a**, and 21b,b,b,b*,b** provided e.g., in areas of the absorbent assembly 10 facing the front 3 and/or back 4 of the undergarment 1, one or more of the intermediate layers 11, 16 (if present) may extend over less than the complete area of the absorbent assembly 10. In other words, in selected areas of the absorbent assembly 10, the assembly comprises less than all of the layers of the absorbent assembly.
[0229] For example, selected areas of the absorbent assembly 10 may comprise only the wearer facing top layer 15 and the moisture barrier 12. This may be advantageous for example in areas of the absorbent assembly 10 where a lesser need for absorption of fluid prevails and/or where better fit and forming of the undergarment 1 to the user's body is required. For example, when the absorbent assembly 10 comprises a sealed front and/or rear edge section, the transversal areas of absorbent assembly 10 corresponding to the sealed front and/or rear edge sections may be selected areas comprising only the wearer facing top layer 15 and the moisture barrier 12. As such, the absorbent assembly 10 may comprise the wearer facing top layer 15 and the moisture barrier 12 with no intermediate layers along a front margin length FEL and/or a rear margin length REL.
[0230] In some variants, such as the one illustrated in
[0231] However, in other variants (not shown), in each sealed assembly side portion 30a, 30b, a part of the circumferential outer edge 20 of the absorbent assembly may follow the contour of a respective leg opening 6a, 6b, and another part of the circumferential outer edge 20 may deviate from the contour of a respective leg opening 6a, 6b.
[0232] Although the sealed assembly side portions 30a, 30b are efficient to hinder leakage, it has now been realized that sealed assembly side portions may become stiff and bulky. Thus, it is proposed herein to provide sealed edge sections which may provide a flatter and more pliable seal, while providing sufficient sealing. The flatter and more pliable seals in the sealed edge sections provide the washable and reusable undergarment 1 with an improved aesthetics, fit and comfort compared to absorbent assemblies 10 provided with e.g., fluid sealing members arranged to be folded over the entire outer circumferential edge 20. Furthermore, and as will be described in further detail below, sealed edge sections provide for easy manufacturing while still achieving a leakproof circumferential outer edge 20.
[0233] In some examples, such as those illustrated in the drawings, sealed edge sections 21a, 21b are combined with sealed assembly side portions 30a, 30b. For example, the sealed assembly side portions 30a, 30b may be arranged generally along the leg openings of the undergarment (side edges of the absorbent assembly), where the requirements for pliability may be less, whereas sealed edge sections 21a, 21b may be arranged at e.g. a front edge and/or a rear edge of the absorbent assembly, where the requirements for pliability may be greater.
[0234] Also, although naturally it is desired to avoid leakage of body fluids from the absorbent assembly 10 as a whole, it has now been realized that for some portions of the circumferential outer edge 20, the risk of leakage occurring is nevertheless less. For example, portions of the circumferential outer edge 20 that are relatively distanced from the insult region 25 of the undergarment 1 may not be that prone to leakage since the fluid received at the insult region 25 needs to be distributed over a relatively long distance in order to reach portions close to the circumferential outer edge 20.
[0235] Accordingly, portions of the circumferential outer edge 20 which are deemed prone to less leakage may advantageously be provided with sealed edge sections 21a, 21b.
[0236] Other examples (not shown in the drawings) are however possible, wherein the absorbent assembly comprises sealed edge sections 21a, 21b but no sealed assembly side portions 30a, 30b as described herein. For example, the absorbent assembly may comprise sealed edge sections 21a, 21b around the entire outer circumferential edge of the absorbent assembly. Also, other examples are possible where sealed edge sections 21a, 21b are combined with any other type of sealing arrangement along a portion or portions of the circumferential outer edge of the absorbent assembly.
[0237] Each sealed edge section provides a continuous sealing along the sealed edge section, and between the wearer facing top layer 15 and the moisture barrier 12 so as to hinder fluid leakage from the absorbent assembly 10 to the outside of the circumferential outer edge 20 via the sealed edge section. Continuous sealing of the sealed edge sections is provided by sealingly attaching a bottom surface of the wearer facing top layer 15 to a top surface of the moisture barrier 12, and directly attaching a bottom surface of the moisture barrier 12 or a bottom surface of the wearer facing top layer 15 to a top surface of at least one fabric panel 2.
[0238] Advantageously, in some variants, at least a portion of the circumferential outer edge 20 forms a sealed front edge section 21a of the absorbent assembly 10 and faces the front 3 of the undergarment 1. The sealed front edge section 21a will provide continuous sealing along the sealed front edge section 21a, and between the wearer facing top layer 15 and the moisture barrier 12 so as to hinder fluid leakage from the absorbent assembly 10 to the outside of the circumferential outer edge 20 facing the front 3 of the undergarment 1.
[0239] Advantageously, in some variants at least a portion of the circumferential outer edge 20 forms a sealed rear edge section 21b of the absorbent assembly 10 and faces the back 4 of the undergarment 1. The sealed rear edge section 21b will provide continuous sealing along the sealed rear edge section 21b, and between the wearer facing top layer 15 and the moisture barrier 12 so as to hinder fluid leakage from the absorbent assembly 10 to the outside of the circumferential outer edge 20 facing the back 4 of the undergarment 1.
[0240] In some variants, the circumferential outer edge 20 of the absorbent assembly 10 comprises a front sealed edge section 21a facing the front 3 of the undergarment 1 and a back sealed edge section 21b facing the back 4 of the undergarment 1.
[0241] Thus, as will be understood by the example embodiments described herein, in some variants, the one or more sealed assembly side portions 30a, 30a, and the one or more sealed edge sections 21a, 21b may be distributed along the circumferential outer edge 20 such that complete, or substantially complete fluid sealing of the absorbent assembly 10 is provided to ensure a well-functioning absorbent undergarment 1, while at the same time providing desirable comfort and fit.
[0242] For example, sealed assembly side portions 30a, 30b may be arranged in pairs such that the sealed assembly side portion 30a, 30b of each pair is located opposite to each other and on each side of the longitudinal axis y. Similarly, the sealed edge sections 21a, 21b may be arranged in pairs such that the sealed edge section 21a, 21b of each pair is located opposite to each other and on each side of the transversal axis x.
[0243] For example, and as illustrated in the variant of
[0244] The circumferential outer edge 20 of the absorbent assembly 10 further includes a pair of sealed edge sections 21a, 21b located opposite to each other and on each side of the transversal axis x such that a sealed front edge section 21a faces the front 3 of the undergarment 1, and a sealed rear edge section 21b faces the back 4 of the undergarment 1 as seen in
[0245] As mentioned above, by sealingly attaching a bottom surface of the wearer facing top layer 15 to a top surface of the moisture barrier 12, and directly attaching a bottom surface of the moisture barrier 12 or a bottom surface of the wearer facing top layer 15 to a top surface of at least one fabric panel 2, continuous sealing is provided along the sealed edge section 21a, 21b and between the wearer facing top layer 15 and the moisture barrier 12. The sealed edge sections 21a, 21b will thus efficiently hinder fluid leakage from the absorbent assembly 10 to the outside of the circumferential outer edge 20 via the sealed edge sections 21a, 21b.
[0246] The pair of sealed assembly side portions 30a, 30b together with the pair of sealed front and rear edge sections 21a, 21b will provide continuous sealing along the entire circumferential outer edge 20 of the absorbent assembly 10, so as to hinder fluid leakage from the absorbent assembly 10 to the outside of the circumferential outer edge 20 of the absorbent assembly 10.
[0247] By providing an absorbent assembly 10 having a pair of sealed assembly side portions 30a, 30b together with a pair of sealed edge sections 21a, 21b arranged around the circumferential outer edge 20 of the absorbent assembly 10, leakage of the fluid from the insult region 25 inside the absorbent assembly 10 to the outside of the circumferential outer edge 20 can be prevented.
[0248] Thus, as will be understood by the example embodiments described herein, the one or more sealed assembly side portions 30a, 30a, and the one or more sealed edge sections 21a, 21b may be distributed along the circumferential outer edge 20 such that complete, or substantially complete fluid sealing of the absorbent assembly 10 is provided to ensure a well-functioning absorbent undergarment 1, while at the same time providing desirable comfort and fit.
[0249] Thus, for example, and as illustrated in
[0250] The shape of the absorbent assembly 10 may be adapted to various absorption needs and to various designs of the undergarment 1, so as to provide sufficient absorption and satisfactory fit.
[0251] For example, the side edge portions 20a, 20b may comprise concave portions, as seen towards the central longitudinal axis y. For example, as in the illustrated variant of
[0252] The front edge portion 20c of the absorbent assembly may similarly be shaped in view of the need for comfort and fit of the undergarment 1. In some variants, such as in the illustrated undergarment 1, the front edge portion 20c may be convex from the transversal axis x, i.e., curving away from the transversal axis x. As illustrated in
[0253] Also, the rear edge portion 20d of the absorbent assembly 10 may be shaped in view of the need for comfort and fit of the undergarment 1. As illustrated in
[0254]
[0255] The absorbent assembly 10 illustrated in
[0256] Further, and as illustrated in
[0257] Thus, there is provided an undergarment 1 with a sealed rear edge section 21b extending rearwardly of the sealed assembly side portions 30a, 30b. As such, this may be desired e.g., for forming undergarments 1 particularly suitable for nighttime use. By ensuring that the rear edge portion 20d is a sealed rear edge section 21b, the outer shape and extension of the absorbent assembly 1 in the rear edge portion 20d, a comfortable fit and substantially invisible rear edge portion 20d of the absorbent assembly 10 is achieved due to the flat and pliable seal provided in the sealed rear edge section 21b.
[0258] For example, the sealed rear edge section 21b may have a Rear Edge Length (REL) along the longitudinal axis y. The Rear Edge length may for example be at least 2 cm, such as at least 4 cm or at least 10 cm. The Rear Edge Length could for example be less than 40 cm, such as less than 30 cm. The Rear Edge Length may be in the range from 2 cm to 40 cm, such as from 4 cm to 30 cm.
[0259] Thus, for example, an undergarment 1 may be provided wherein the sealed side length (SSL) of the sealed assembly side portions is between 5 and 35 cm, and the Rear Edge Length (REL) is at least 2 cm, such as between 4 and 30 cm.
[0260] In some variants, such as illustrated in
[0261] For example, the rearmost end of the absorbent assembly 10 may be arranged at a distance of at least 2 cm, such as at least 4 cm or at least 6 cm from the rear waist end of the undergarment 1.
[0262] As exemplified in
[0263]
[0264] As described with reference to
[0265] Further, as in the variant of
[0266] As understood from the examples of
[0267]
[0268] The undergarment 1 of
[0269] Turning to
[0270] The absorbent assembly 10 may, as illustrated in the example of
[0271]
[0272] For example, and as illustrated in
[0273] As illustrated in
[0274] In other variants, the side sealing length SSL may be less than the total longitudinal extension of the absorbent assembly, as discussed in the above in relation to the variants of
[0275] The wearer facing top layer 15 may be constructed of any suitable fabric, including naturally derived fibers, synthetic fibers, or a blend or a mixture of naturally derived and/or synthetic fibers. The materials used for construction of the wearer facing top layer should be soft and non-irritating to the skin and be readily penetrated by any body fluids.
[0276] According to the present disclosure, the wearer facing top layer should be washable. The wearer facing top layer may comprise between 20% and 100% naturally derived fibers, more preferably between 40% and 100% naturally derived fibers and most preferably between 60% and 100% naturally derived fibers. The top skin-facing layer 15 comprises a water-permeable material thus allowing the body fluids to migrate to the underlying absorbent layer or layers 11. The wearer facing top layer 15 may have a basis weight of 80-200 gsm.
[0277] In some variants (not illustrated), a wicking layer 16 may be provided underneath the wearer facing top layer 15. The wicking layer 16 has wicking features to allow the moisture to spread away from the wearer and into the absorbent layer or layers 11. Further, wicking enables an efficient spread of the moisture therefore allowing the moisture to be received in a wider area of the underlying one or more absorbent layers 11. This feature is particularly relevant for users suffering from stress incontinence as spurts of urine may cause the absorbent layer 11 to be saturated rapidly at the point of impact. By spreading the volume of the fluid over a wider receiving area in the absorbent layer 11, the wicking features of the wicking layer 16 increase the overall absorptive capacity of the absorbent layer. The wicking layer 16 may be constructed of any suitable fabric, including naturally derived fibers or mixtures thereof, synthetic fibers or mixtures thereof and/or a blend or a mixture of naturally derived and/or synthetic fibers. The basis weight of the wicking layer may be 180-250 gsm.
[0278] The absorbent assembly 10 of the absorbent undergarment 1 may optionally contain one or multiple absorbent layers 11, capable of absorbing liquid and releasing the liquid during laundering. Release of the absorbed liquid is beneficial as it enables the absorbent undergarment 1 to be restored for reuse. Reusable absorbent undergarments provide a more sustainable alternative to the commonly used disposable hygiene articles that are not intended to be re-used.
[0279] The absorbent layer or layers 11 may comprise any material capable of absorbing fluid, such as natural or synthetic fibers The odor treatment may be silver ions, copper ions and zeolites or Polyhexamethylene biguanide, PHMB.
[0280] The absorbent layer or layers 11 may also comprise a material having an open cell porous structures such as high loft or synthetic fibers having reservoir properties. The absorbent layer may comprise between 20% and 100% naturally derived fibers, more preferably between 40% and 100% naturally derived fibers and most preferably between 60% and 100% naturally derived fibers. The basis weight of each absorbent layer 11 may be 200-350 gsm. There may be one or more absorbent layers 11 in the absorbent assembly 10. For example, as in some of the illustrated variants, the absorbent assembly 10 may comprise two absorbent layers 11.
[0281] The liquid-impermeable barrier 12 may comprise any suitable material or combinations of material that prevents liquid from migrating from the absorbent assembly 10 to the fabric layer 2. The liquid-impermeable barrier 12 may, as in the illustrated variant, be a liquid-impermeable barrier layer having inherent hydrophobic properties, or that has been treated to become hydrophobic. The liquid-impermeable barrier layer 12 may comprise a microporous polymer film, or laminates of polymer films and nonwoven materials may also be used. Alternatively, the liquid-impermeable barrier 12 may be a coating of a moisture-impermeable material. The coating may be provided for example on the surface facing away from the wearer of an absorbent layer 11, or on the surface facing towards the wearer of a fabric panel 2.
[0282] The liquid-impermeable barrier 12 is preferably breathable, to allow vapor to escape from the absorbent undergarment 1, while preventing liquid from passing through the fabric layer. Further, the liquid-impermeable barrier 12 may be constructed of an elastic material, thus providing the absorbent assembly 1 with the required flexibility to adapt to the user's anatomy and movements. This improved fit increases the wearer's comfort during use and helps to prevent leakage from migrating through the undergarment's leg openings 6a, 6b.
[0283] The fabric of the one or more fabric panels 2 may be constructed of any suitable fabric, including naturally derived fibers and mixtures thereof, synthetic fibers or mixtures thereof or of a blend or a mixture of naturally derived and/or synthetic fibers. The fibers may be recycled fibers. The fabric may comprise a stretchable fabric so that the absorbent undergarment can provide a firm fit while at the same time adapting to the wearer's movements thus preventing any leakage from migrating through the leg openings and keeping the absorbent assembly in place. The fabric is preferably breathable to allow vapor to escape from the wearer's skin and from the absorbent assembly.
[0284] The disclosure may be varied within the scope of the appended claims. For example, the materials and dimensions used for the different layers forming the absorbent assembly may be varied, as indicated above.