CATCHING DROPPED TUBULARS

Abstract

A rotatable plate is configured to be coupled to a rotary table of a rig floor. The rotatable plate defines a central passage through which a tubular can be passed. Multiple arms each have a first end rotably coupled to the rotatable plate. The arms are hinged such that a distal end of the arms, away from the rotatable plate, are configured to move towards or away from the passage. Each of arms extends away from the rotatable plate towards the passage. The arms are biased away from the passage. Rollers are rotably coupled to one of the distal ends of the arms.

Claims

1. A rig safety device comprising: a rotatable plate configured to be coupled to a rotary table of a rig floor, the rotatable plate defining a central passage through which a tubular can be passed; a plurality of arms each having a first end rotably coupled to the rotatable plate, the plurality of arms hinged such that a distal end of the arms, away from the rotatable plate, are configured to move towards or away from the passage, each of the plurality of arms extending away from the rotatable plate towards the passage, the plurality of arms biased away from the passage; a plurality of rollers rotably coupled to one of the distal ends of the plurality of arms wherein each of the plurality of arms comprises: a cylinder nearer the rotatable plate than the distal end; a pin at the distal end of the arm, the pin being radially retained by the cylinder; and an axial bias biasing the pin away from the cylinder.

2. The rig safety device of claim 1, wherein the rotatable plate defines a plurality of grooves corresponding to each of the plurality of rollers, the grooves sized to receive the rollers.

3. The rig safety device of claim 1, wherein the rollers and the rotatable plate comprise carbon steel.

4. The rig safety device of claim 1, wherein the plurality of rollers comprises four rollers.

5. The rig safety device of claim 1, wherein the plurality of arms comprises twice the plurality of rollers.

6. The rig safety device of claim 1, further comprising an angle bias further comprises an angle bias biasing an angle of each of the plurality of arms relative to the rotatable plate.

7. (canceled)

8. The rig safety device of claim 1, wherein the axial bias comprises a coiled metal spring.

9. The rig safety device of claim 1, wherein a surface of the roller comprises a rough texture.

10. A method of catching a dropped vertical tubular, the method comprising: contacting a clamp, carried by a tubular, by a roller, as a tubular on which the clamp is attached falls at an uncontrolled rate; guiding the roller, by the clamp, in response to contacting the clamp, towards a rotatable plate supporting the roller; interfering with the roller and the clamp by the rotatable plate in response to guiding the roller; and ceasing the uncontrolled fall in response to interfering with the roller and the clamp.

11. The method of claim 10, further comprising receiving the clamp by the tubular.

12. The method of claim 10, further comprising removing the tubular from the roller and rotatable plate after the uncontrolled fall has been ceased.

13. The method of claim 10, wherein the tubular is a first tubular, wherein the clamp is a first clamp, the method further comprising: removing the clamp from the first tubular; lowering the first tubular in a controlled manner; receiving a second tubular by the first tubular; and receiving the clamp, or a second, identical clamp, by the second tubular.

14. The method of claim 10, further comprising binding the rollers by a rough surface of the rollers and a rough surface of the rotatable plate.

15. A rig system comprising: a vertical tubular; a clamp attached to and encircling the tubular; a rotary table defining a portion of a passage through which the tubular is passed; and a catching device above and supported by the rotary table, the catching device configured to rotate in unison with the rotary table, the catching device comprising: a rotatable plate defining a second portion of the passage through which the tubular is passed; a plurality of arms extending away from the rotatable plate towards the passage, the plurality of arms biased away from the passage, the plurality of arms hinged such that a distal end of each of the arms, away from the rotatable plate, is configured to move towards or away from the passage; a plurality of rollers, each of the plurality of rollers at distal ends of the plurality of arms, each of the plurality of rollers being supported by two of the plurality of arms; and wherein each of the plurality of arms comprises: a cylinder nearer the rotatable plate than the distal end; a pin at the distal end of the arm, the pin being radially retained by the cylinder; and an axial bias biasing the pin away from the cylinder.

16. The rig system of claim 15, wherein the rotatable plate defines a plurality of grooves corresponding to each of the plurality of rollers, the grooves sized to receive the rollers.

17. The rig system of claim 15, wherein the rollers and the rotatable plate comprise carbon steel.

18. The rig system of claim 15, wherein the plurality of rollers comprises four rollers.

19. The rig system of claim 15, further comprising an angle bias biasing an angle of each of the plurality of arms relative to the rotatable plate, wherein the angle bias comprises a coiled metal spring.

20. (canceled)

21. The rig system of claim 15, wherein the axial bias comprises a coiled metal spring.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] FIG. 1 is a perspective view of an example rig safety device.

[0028] FIG. 2 is a side cross-sectional schematic diagram of an example rotary table with the example rig safety device installed.

[0029] FIG. 3A is a side cross-sectional view of an example roller and arm of the example rig safety device.

[0030] FIG. 3B are examples of rough surfaces that can be used on the roller or grooves of a rotatable plate of the example rig safety device.

[0031] FIG. 4 is a flowchart of an example method that can be used with aspects of this disclosure.

[0032] FIGS. 5A-5B are perspective views of the example rig safety device in various stages of operation.

[0033] Like reference numbers and designations in the various drawings indicate like elements.

DETAILED DESCRIPTION

[0034] During tripping operations, a tubular can sometimes be dropped in an uncontrolled manner. This results in a tubular falling into a wellbore, requiring extensive fishing operations to retrieve the dropped string. The fishing operations can extend wellbore operations significantly, causing delays. The spider does not actuate quickly enough to catch and restrain the tubular when such a situation presents itself.

[0035] This disclosure relates to a tubular safety device on a rig floor. The device includes spring loaded arms with rollers. The arms are pivotable towards a hole in the rig floor through which tubulars are fed. The tubulars include a removable safety clamp. In instances where the tubular is dropped, the rollers interfere with the removable safety clamp to catch the dropped tubular.

[0036] FIG. 1 is a perspective view of an example rig safety device 100. The rig safety device 100 includes a rotatable plate 102 configured to be coupled to a rotary table of a rig floor. The rotatable plate 102 defines a central passage 104 through which a tubular, such as casing, can be passed. The rotatable plate 102 defines a plurality of grooves 106 corresponding to each of the rollers 108. The grooves are sized to receive the rollers 108. That is, the grooves 106 are dimensionally (length and width) large enough to receive the rollers 108 during a drop scenario.

[0037] The rollers 108 are connected to the rotatable plate 102 by arms 110 each having a first end 114 rotably coupled to the rotatable plate 102. Each of the arms 110 is hinged such that a distal end 112 of the arms 110, that is, ends away from the rotatable plate, are configured to move towards the central passage 104 or away from the passage 104. Each of the arms 110 extend away from the rotatable plate. In some implementations, the arms extend towards the central passage 104. The arms 110 are biased away from the central passage 104. Additional details on the arms 110 are described throughout this disclosure.

[0038] The rollers 108 are rotably coupled to the distal ends 112 of the arms 110. In the illustrated implementation, the rig safety device includes four rollers 108 with two arms 110 supporting each roller 108. Other numbers of rollers 108 and arms 110 per roller can be used without departing from this disclosure. For example, two, three, or five rollers 108 can be used without departing from this disclosure. For arms 110, one or three arms 110 can be used with each roller, for example, without departing from this disclosure.

[0039] Components within the rig safety device 100 are constructed of robust materials, such as carbon steel. The components within the rig safety device, such as the rollers 108 and the rotatable plate 102, can endure a number of dropped tubulars before being replaced. For example, the components can be rated to sustain four drops.

[0040] FIG. 2 is a side cross-sectional schematic diagram of an example rotary table 202 with the example rig safety device 100 installed. The rotary table 202 defines a second portion of a passage 104 through which the tubular is passed. The rig safety device 100 is coupled to the rotary table 202, by the flush-mounted spider 204. In some implementations, the rig safety device is fastened to the flush-mounted spider 204, for example, with bolts. The flush-mounted spider 204 defines a third portion of the passage 104 through which the tubular is passed. The rig safety device 100, the flush-mounted spider 204, and the rotary table 202 are arranged to rotate in unison with one another. The rig safety device 100 itself includes a body 206 in which the tapered rotatable plate 102 rests and is centered.

[0041] FIG. 3A is a side cross-sectional view of an example roller 108 and arm 110 of the example rig safety device 100 (FIG. 1). The arm includes an angle bias 302 pivotally biasing the arm 110 away from the opening configured to receive the tubular 305. In some implementations, the angle bias 302 is a metal spring. Other biases can be used without departing from this disclosure, for example, a torsion spring, a compression spring, a tension spring, an air spring, or an elastomer spring.

[0042] Each of the arms 110 themselves are made up of a variety of components. For example, a cylinder is nearer the rotatable plate 102 (FIG. 1) than the distal end 112. In some implementations, the cylinder can include the hinged end 114. At the distal end of the cylinder is a pin 304. The pin 304 is radially retained by the cylinder 306. In some implementations, the pin 304, the cylinder 306, or both can include a shoulder, tab, or other interference geometry to retain an end of the pin 304 within the distal end of the cylinder 306. The pin 304 itself is at the distal end of the arm 110.

[0043] The cylinder 306 itself defines a chamber in which an axial bias 308 biases the pin 304 away from the cylinder 306. In some implementations, the axial bias 308 includes a coiled metal compression spring. Other biases can be used without departing from this disclosure, for example, a torsion spring, a compression spring, a tension spring, an air spring, or an elastomer spring.

[0044] The roller 108 is connected to one or more pins 304 by a retaining pin. This pin radially retains the roller while the arms axially constrain the roller 108. In some implementations, each of the rollers includes a rough textured surface. In some implementations, the grooves can include a similar rough texture. In such implementations, the rollers may bind with the texture in the grooves to prevent rolling during catching operations.

[0045] FIG. 3B illustrates examples of rough surfaces that can be used on the roller 108 or grooves 106 of a rotatable plate 102 of the example rig safety device 100. Rough surface 352 includes raised dots extending from the surface. Rough surface 354 includes protrusions extending from the surface. These protrusions have a height greater than that of the dots of surface 352. Rough surface 356 includes grooves. In some implementations, the grooves extend perpendicular to the direction of rotation of the rollers ###. Rough surface 358 includes lengths of tubes extending from the surface. Rough surface 360 is a surface with negative features, that is, material is removed from the surface to define pits. Rough surface 362 includes an intricate matrix. The intricate matrix is similar to the grooves of surface 356; however, material is removed perpendicular to the grooves to produce a grid-like surface. All of the rough surfaces described herein can be manufactured and added to components in a variety of ways, for example, additive manufacturing techniques, such as weld overlay or 3D printing, or traditional machining techniques, such as milling. Alternatively or in addition, surface components can be added to existing surfaces, for example, the protrusions of surface 354 or the tubes of surface 385 can be welded, epoxied, or otherwise fastened to a surface of a component.

[0046] FIG. 4 is a flowchart of an example method 400 that can be used with aspects of this disclosure. The flowchart is discussed in context with FIGS. 5A-5B, which are perspective views of the example rig safety device in various stages of operation.

[0047] In the illustrated scenario, a vertical tubular is being passed through the rig safety device 100. Prior to inserting the tubular through the rig safety device 100, a clamp 502 is received by and encircles the tubular 305. Several types of clamps can be used without departing from this disclosure. For example, a T-type clamp, a C-type clamp, or an MP-type clamp can be used.

[0048] In instances where the tubular is dropped, at 402, the clamp 502, carried by the tubular 305, is contacted by the rollers 108. That is, when the tubular falls at an uncontrolled rate, the clamp makes contact with the rollers. At 404, the roller 108 is guided by the clamp 502 towards the rotatable plate 102 in response to contact with the clamp 502. In some implementations, the clamp 502 guides the roller into the grooves 106. At 406, the rotatable plate 102 interferes with (blocks) the roller 108 and the clamp 502 in response to guiding the roller 108. At 408, the uncontrolled fall is ceased in response to interfering with the roller 108 and the clamp 502. After the uncontrolled fall has been ceased, the tubular 305 is removed from the rollers 108 and rotatable plate 102.

[0049] Under normal operations, the clamp 502 is removed from the tubular 305 once the tubular 305 has been lowered through the passage 104 to a desired depth. A second tubular is then received by an uphole end of the first tubular 305. The clamp or a second, identical clamp, is then received by the second tubular, and the process is repeated.

[0050] While this specification contains many specific implementation details, these should not be construed as limitations on the scope of what may be claimed, but rather as descriptions of features specific to particular embodiments. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.

[0051] Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. Moreover, the separation of various system components in the embodiments described above should not be understood as requiring such separation in all embodiments, and it should be understood that the described components and systems can generally be integrated together in a single product or packaged into multiple products.

[0052] Thus, particular embodiments of the subject matter have been described. Other embodiments are within the scope of the following claims. In some cases, the actions recited in the claims can be performed in a different order and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results.