Water heater for heating water using various power sources and enhancing energy savings
12385669 ยท 2025-08-12
Inventors
Cpc classification
F24H1/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A water heater and a method for heating water using various power sources and enhancing energy savings are disclosed. The water heater includes a first heating element within an inlet pipe. The first heating element draws energy from a first power source to heat water to a first temperature. The water heater further includes a second heating element within an outlet pipe. The second heating element draws power from a second power source to heat water from the first temperature to a second temperature. Optionally, when the second power source is unavailable or insufficient, then the second heating element draws power from a third power source to heat water from the first temperature to the second temperature.
Claims
1. A water heater, comprising: a housing, comprising: an inlet pipe positioned within said housing for receiving water; a first heating element positioned in said inlet pipe, wherein said first heating element heats the water to a first temperature, and wherein said first heating element is powered by a first power source; an outlet pipe positioned within said housing and operatively connecting said inlet pipe, wherein said outlet pipe discharges the water; and a second heating element positioned within said outlet pipe, wherein said second heating element further heats the water from said first temperature to a second temperature, wherein said second heating element is powered by a second power source, and wherein said second power source is different from said first power source; an outlet line positioned outside of said housing; a third heating element positioned within said outlet line, wherein said third heating element positions between a pressure relief valve and a drain valve, and wherein said third heating element installs at the bottom of the outside of said inlet pipe and said outlet pipe; and a controller operatively connecting said first heating element said second heating element, and said third heating element, wherein said controller determines the energy needed from said second power source to maintain heat of the water at said second temperature, and wherein said third heating element allows the hot water to flow upward to maintain the temperature of the water at said second temperature.
2. The water heater of claim 1, wherein said first heating element heats the water to said first temperature of 40 to 100 degrees Fahrenheit.
3. The water heater of claim 1, wherein said second heating element heats the water to said second temperature of 125 to 140 degrees Fahrenheit.
4. The water heater of claim 1, wherein said first power source comprises an alternating current (AC) power source or direct current (DC) power source.
5. The water heater of claim 1, wherein said second power source comprises a renewable energy source.
6. The water heater of claim 1, wherein the third pipe is insulated to reduce heat loss.
7. The water heater of claim 1, wherein said first heating element has a first flow path created by first slots at said inlet pipe for heating the water around said first heating element.
8. The water heater of claim 1, wherein said second heating element has a second flow path created by second slots at said outlet pipe for heating the water around said second heating element.
9. The water heater of claim 1, wherein said first heating element is powered by said first power source via a first power wire.
10. The water heater of claim 1, wherein said second heating element is powered by said second power source via a second power wire.
11. The water heater of claim 1, further comprises a heat exchanger having a return line connected to said housing via a duct for recovery of the heat from the discharged water.
12. The water heater of claim 1, further comprises a third power source, wherein said third power source powers said second heating element when the second power source is unavailable.
13. The water heater of claim 12, wherein said third power source comprises batteries.
14. A water heater, comprising: a housing, comprising: an inlet pipe positioned within said housing for receiving water; a first heating element positioned in said inlet pipe, wherein said first heating element heats the water to a first temperature, and wherein said first heating element is powered by a first power source; an outlet pipe positioned within said housing and operatively connecting said inlet pipe, wherein said outlet pipe discharges the water; and a second heating element positioned within said outlet pipe, wherein said second heating element further heats the water from said first temperature to a second temperature, wherein said second heating element is powered by a second power source or a third power source, wherein each of said second power source and said third power source is different from said first power source, and wherein said third power source powers said second heating element when the second power source is unavailable; an outlet line positioned outside of said housing; a third heating element positioned within said outlet line, wherein said third heating element positions between a pressure relief valve and a drain valve, and wherein said third heating element installs at the bottom of the outside of said inlet pipe and said outlet pipe; and a controller operatively connecting said first heating element said second heating element, and said third heating element, wherein said controller determines the energy needed from said second power source or said third power source to maintain heat of the water at said second temperature, and wherein said third heating element allows the hot water to flow upward to maintain the temperature of the water at said second temperature.
15. The water heater of claim 14, wherein said first heating element heats the water to said first temperature of 40 to 100 degrees Fahrenheit, and wherein said second heating element heats the water to said second temperature of 125 to 140 degrees Fahrenheit.
16. The water heater of claim 14, wherein said first power source comprises an alternating current (AC) power source or direct current (DC) power source, wherein said second power source comprises a renewable energy source, and wherein said third power source comprises batteries.
17. A method of heating water in a water heater, said method comprising the steps of: providing a housing having an inlet pipe, said inlet pipe configured for receiving water; providing a first heating element positioned in said inlet pipe, said first heating element heating the water to a first temperature, said first heating element being powered by a first power source; providing an outlet pipe positioned within said housing and operatively connecting said inlet pipe, said outlet pipe configured for discharging the water; providing a second heating element positioned within said outlet pipe, said second heating element configured for further heating the water from said first temperature to a second temperature, said second heating element being powered by a second power source, said second power source being different from said first power source; providing an outlet line positioned outside of said housing; providing a third heating element positioned within said outlet line, said third heating element positioned between a pressure relief valve and a drain valve, said third heating element installed at the bottom of the outside of said inlet pipe and said outlet pipe; and operating said first heating element said second heating element and said third heating element such that the energy needed from said second power source is maintained to heat the water at said second temperature, said third heating element allowing the hot water to flow upward to maintain the temperature of the water at said second temperature.
18. The method of claim 17, further comprising heating the water between 40 to 100 degrees Fahrenheit using said first heating element, and heating the water between 125 to 140 degrees Fahrenheit using said second heating element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(16) The following detailed description set forth below in connection with the appended drawings is intended as a description of exemplary embodiments in which the presently disclosed invention may be practiced. The term exemplary used throughout this description means serving as an example, instance, or illustration, and should not necessarily be construed as preferred or advantageous over other embodiments. The detailed description includes specific details for providing a thorough understanding of the presently disclosed water heater. However, it will be apparent to those skilled in the art that the presently disclosed invention may be practiced without these specific details. In some instances, well-known structures and devices are shown in functional or conceptual diagram form in order to avoid obscuring the concepts of the presently disclosed water heater.
(17) In the present specification, an embodiment showing a singular component should not be considered limiting. Rather, the invention preferably encompasses other embodiments including a plurality of the same component, and vice-versa, unless explicitly stated otherwise herein. Moreover, the applicant does not intend for any term in the specification to be ascribed an uncommon or special meaning unless explicitly set forth as such. Further, the present invention encompasses present and future known equivalents to the known components referred to herein by way of illustration.
(18) Although the present invention provides a description of a water heater, it is to be further understood that numerous changes may arise in the details of the embodiments of the water heater. It is contemplated that all such changes and additional embodiments are within the spirit and true scope of this disclosure.
(19) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure.
(20) The present invention discloses a water heater and a method for heating water using various power sources and enhancing energy savings. The water heater includes a first heating element within an inlet pipe. The first heating element draws energy from a first power source to heat water to a first temperature. The water heater further includes a second heating element within an outlet pipe. The second heating element draws power from a second power source to heat water from the first temperature to a second temperature. Optionally, when the second power source is unavailable or insufficient, then the second heating element draws power from a third power source to heat water from the first temperature to the second temperature.
(21) In one implementation, the water heater includes rooftop mounted solar panels supplying power to home HVAC units and to an electricity grid. The utility companies can collect the power generation data. The invention further includes a hybrid water heater with a T-shaped connection tube comprising a heating element powered through solar energy providing alternative source for utility power. The invention further includes a hybrid heat pump with a separate chamber for refrigerant heating through heating element using solar energy to bring temperature back to efficient mode for heat pump. The system includes DC batteries to supply electric power in case of unavailability of solar power. The refrigerant of the heat pump is reheated by the heating element using solar power or bypassing through an area heated by microwave or heating element operating through solar power.
(22) Various features and embodiments of a water heater are explained in conjunction with the description of FIGURES (FIGS.) 1-18.
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(24) Housing 12 includes an inlet pipe 14. Inlet pipe 14 receives water W from a water source. In
(25) First heating element 18 has an Alternate Current (AC) supplied by a first power source 19, say via a grid using first power wire 20. Alternatively, first heating element 18 has a Direct current (DC) supplied, if needed. First heating element 18 utilizes first power source 19 to heat water W up to 40 or 50 degrees Fahrenheit (50 F.) or as may be needed. In some embodiments, first power source 19 includes renewable energy, say solar energy used to heat water W up to 40 or 50 degrees Fahrenheit (50 F.) or as may be needed.
(26) Referring to
(27) Further, water heater 10 includes an outlet pipe or hot water discharge pipe 30, as shown in
(28) Further, outlet pipe 30 encompasses a bottom cap connection 40. Bottom cap connection 40 positions underneath second heating element 32 and keeps second heating element 32 in place when water surges up through outlet pipe 30. Further, bottom cap connection 40 has holes through it to prevent debris from collecting below second heating element 32.
(29) As specified above, second heating element 32 heats water using a second power source 33 such as solar energy. In one example, second power source 33 includes utility company provided AC, Alternating Current or Direct Current from sources other than utility power. In other words, any source of developed AC, DC or batteries work with the presently disclosed water heater. In some embodiments, batteries 80 are used in addition to solar energy. Batteries 80 can be used to supply electrical energy when solar energy is not available or when the solar energy is insufficient to power second heating element 32.
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(32) The second wall around the heat pump unit consists of radiant barriers that removes and dissipates the heat waves from getting to the shade cloth and improves the cooling effect further. Each of the radiant barriers is placed standing up and are four inches away from each other and overlap each other by four inches, all the way around the heat pump assembly. This arrangement allows free flow of air to the shade cloth minus the heat reflected away. The height of the radiant barriers can be seen as the shadow on the AC unit. It needs to be high enough to keep all sunlight from hitting on the AC unit at any time of the day on any side.
(33) Still referring to
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(35) In accordance with the present invention, first power source 19 is used to heat the water up to 40 F. If the water heater is set for 125 F., then the difference between 40 F. and 125 F., i.e., 85 F. is achieved using second power source 33 i.e., using solar energy. Optionally, when the second power source 33, say solar energy is not available at night time, then an alternate source say, batteries 80 are used to achieve the temperature of 125 F., from the water temperature of 40 F. This way, water heater 10 helps to reach the required temperature of 125 F. much faster.
(36) Further, water heater 10 includes a pop off pressure relief valve 45. Pop off pressure relief valve 45 connects to a third heating element 50 via a third pipe or outlet line 52. Third pipe 52 is insulated from top to bottom of water heater 10 to reduce heat loss. The length of third pipe 52 can be adjusted to increase the amount of hot water availability in water heater 10.
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(39) Here, the temperature of first heating element 18 is set to 40 or 50 degrees Fahrenheit (50 F.) or as may be needed. Setting a low temperature of 40 or 50 F. helps to save energy cost for both users and power utility providers. In case of a power failure, alternate power will activate and maintain the power of first heating element 18.
(40) As can be seen from
(41) A small amount of cool water enters hot water when hot water is flowing out of the tank. When water reaches a pre-set temperature say 50 F., first heating element 18 shuts down and other flow paths with second heating element 32 and/or third heating element 50 increase and maintain constant temperature to maximum. Once hot water begins to flow from the tank, first heating element 18 turns ON to quickly maintain heat at maximum temperature.
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(43) In one embodiment, first heating element 18 is set with a temperature of 50 F. plus 75-85 F. for a total of 125 F. from an alternate source, say renewable energy (solar energy). Here, second heating element 32 is adjusted to a total of 90 F. which would be the maximum tank pressure for second heating element 32 to achieve. A person skilled in the art understands that when water temperature reaches 125 F., third heating element 50 located in the outside flow path increases water temperature to the final temperature of 120-130 F., if needed. The maximum temperature is maintained for a longer period of time by water flowing from the bottom of third pipe 52 to the top of the hot water heater 10.
(44) A person skilled in the art understands that it is possible to heat water by running converted solar/battery energy to AC and replacing AC from the utility company to AC from an alternate energy source. This would allow all controls of the heating elements to operate as if connected to the utility company. The connection to the utility company would not be operational nor involve only alternate energy resulting in energy savings and money spent. It would be possible to eliminate any utility company electricity to be used.
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(46) Method 200 begins at step 202. At step 202, water is received via an inlet pipe 14. The water is heated and the temperature of water is maintained at a first temperature say at 40 F. by drawing energy from a first power source, say via grid (supplied by a utility company). Alternatively, water is heated and the temperature of water is maintained at a first temperature say at 100 F. by drawing energy from a first power source, say via grid (supplied by the utility company). At step 204, water heater 10 checks if second power source 32, say solar energy is available to heat water from the first temperature i.e., from 40 F. to 125 F. using a second heating element 32. Alternatively, water heater 10 checks if second power source 32, say solar energy is available to heat water from the first temperature i.e., from 100 F. to 140 F. using a second heating element 32. If second power source 32 is available, then method 200 moves to step 208. At step 208, water heater 12 employs second heating element 32 to heat the water from 40 F. to 125 F. using solar energy.
(47) If the solar energy is not available or the energy from the solar energy is insufficient, then water heater 12 continues to employ first heating element 18 to draw power from first power source 19 and maintain the temperature at the first temperature, as shown at step 204. Further, water heater 12 checks additional power source i.e., a third power source is available to heat the water from 40 F. to 125 F., as shown at step 210 in the absence of the second power source. If the third power source is not available, then water heater 12 continues to employ first heating element 18 to draw power from first power source 19 and maintain the temperature at the first temperature, as shown at step 204. If the third power source is available, say in the form of batteries or a wind turbine, the water heater 10 employs second heating element 32 to heat the water from 40 F. to 125 F. using the batteries or wind turbine, as shown at step 212.
(48) The presently disclosed water heater provides several advantages over the prior art. The heating elements can be removed for repair or replacement by disconnecting power and water pass through fittings and this will allow the heating elements to be pulled out using the armored electric wire. This ensures the inlet or outlet or both to be fully open for inspection by small camera or gauge ring. The second heating element allows water inside the outlet pipe to be at operating temperature quickly due to water volume inside hot water heater since the outlet valve is small and easy to bring to operating temperature by second heating element from 40 F. and 125 F. The third heating element installed near the bottom of the outside outlet/inlet pipe allows the hot water to flow/migrate upward to aid in maintaining temperature at top of the hot water tank outlets.
(49) A person skilled in the art appreciates that the water heater can come in a variety of shapes and sizes depending on the need and comfort of the user. Further, many changes in the design and placement of components may take place without deviating from the scope of the presently disclosed water heater.
(50) In the above description, numerous specific details are set forth such as examples of some embodiments, specific components, devices, methods, in order to provide a thorough understanding of embodiments of the present invention. It will be apparent to a person of ordinary skill in the art that these specific details need not be employed, and should not be construed to limit the scope of the invention.
(51) In the development of any actual implementation, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints. Such a development effort might be complex and time-consuming, but may nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill. Hence as various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(52) The foregoing description of embodiments is provided to enable any person skilled in the art to make and use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the novel principles and invention disclosed herein may be applied to other embodiments without the use of the innovative faculty. It is contemplated that additional embodiments are within the spirit and true scope of the disclosed invention.