SET OF FLOOR PANELS AND METHOD FOR INSTALLING THIS SET OF FLOOR PANELS
20250237068 ยท 2025-07-24
Inventors
Cpc classification
E04F2201/043
FIXED CONSTRUCTIONS
E04F15/105
FIXED CONSTRUCTIONS
E04F15/10
FIXED CONSTRUCTIONS
E04F2201/0169
FIXED CONSTRUCTIONS
E04F15/02038
FIXED CONSTRUCTIONS
E04F2201/0153
FIXED CONSTRUCTIONS
International classification
E04F15/02
FIXED CONSTRUCTIONS
Abstract
A set of floor panels includes floor panels that are oblong rectangular and have a pair of long edges and a pair of short edges. The long and the short edges are provided with mechanical coupling parts, which allow coupling the floor panels of the set to each other such that a herringbone pattern can be realized herewith.
Claims
1. A set of floor panels, wherein each floor panel of the set of floor panels is oblong rectangular and has a pair of long edges and a pair of short edges; wherein the long edges and the short edges are provided with mechanical coupling parts arranged for coupling the floor panels of the set of floor panels to each other; wherein a first long edge of the long edges is provided with a male coupling part and a second long edge of the long edges is provided with a female coupling part; wherein a first short edge of the short edges is provided with a male coupling part and a second short edge of the short edges is provided with a female coupling part; wherein the male coupling part at the long edge is arranged to be inserted into the female coupling part at the long edge of a floor panel of the set by means of a turning movement; wherein the male coupling part at the long edge is arranged to be inserted into the female coupling part at the short edge of a floor panel of the set by means of a turning movement; and wherein the male coupling part at the short edge is arranged to be inserted into the female coupling part at the long edge by the turning movement arranged for inserting the male coupling part at the long edge into the female coupling part at the long edge or short edge; wherein the male coupling part at the short edge and the female coupling part at the long edge are arranged to, in a mutually coupled condition, effect a locking in horizontal direction and a locking in vertical direction; wherein the female coupling part at the long edge comprises a lateral groove bordered by an upper lip and a lower lip, the lower lip extending distally to beyond the upper lip and being provided with an upwardly directed locking part; wherein the male coupling part at the long edge is provided with a tongue and is arranged to cooperate with the lateral groove in order to effect a vertical locking; wherein the set of floor panels comprises a first pair of locking portions in order to effect the vertical locking of the male coupling part of the short edge in the female coupling part at the long edge, a first locking portion at the male coupling part and a second locking portion, cooperating therewith in coupled condition, at the female coupling part; wherein the second locking portion present at the female coupling part, is situated at the distal end of the upwardly directed locking part, whereas the first locking portion is situated at the opposite floor panel; wherein the set of floor panels comprises a second pair of locking portions in order to effect the horizontal locking of the male coupling part of the short edge in the female coupling part at the long edge, a first locking portion at the male coupling part and a second locking portion, cooperating therewith in coupled condition, at the female coupling part; wherein the second locking portion of the second pair of locking portions is upwardly outwardly inclined; wherein the second locking portion of the first pair of locking portions, consists of a recess; wherein the first locking portion of the first pair of locking portions, consists of a protrusion.
2. The set of floor panels according to claim 1, wherein the locking parts of the male coupling part at the short edge and the female coupling part at the long edge comprise locking parts arranged to, in a mutually coupled condition, allow a backward turning movement to separate the coupled panels.
3. The set of floor panels according to claim 1, wherein the respective coupling parts are configured such that the respective coupling parts can be brought behind each other by means of a downward movement of the respective coupling part, more particularly by means of a downward snap movement.
4. The set of floor panels according to claim 1, wherein the coupling parts on all four edges are realized in one piece from the material of the floor panels.
5. The set of floor panels according to claim 1, wherein the set of floor panels comprises a third pair of locking portions in order to effect the horizontal locking of the male coupling part of the long edge in the female coupling part at the long edge, a first locking portion at the male coupling part and a second locking portion, cooperating therewith in coupled condition, at the female coupling part, wherein the second locking portion locking portion is upwardly outwardly inclined; wherein the set of floor panels comprises a fourth pair of locking portions in order to effect the vertical locking of the male coupling part of the long edge in the female coupling part at the long edge, a first locking portion at an upper side of the tongue of the male coupling part and a second locking portion, cooperating therewith in coupled condition, at an underside of the upper lip of the female coupling part, wherein the first locking portion is downwardly inclined towards a distal end of the tongue.
6. The set of floor panels according to claim 1, wherein the panels comprise a substrate based on wood, such as an MDF or HDF substrate, on which a top layer is present.
7. The set of floor panels according to claim 6, wherein the top layer is a laminate layer or a wood layer.
8. The set of floor panels according to claim 6, wherein the top layer is a laminate layer comprising a decor and a transparent or translucent wear layer situated above the decor.
9. The set of floor panels according to claim 1, wherein the thickness of the floor panels is situated between 6 mm and 9 mm.
10. The set of floor panels according to claim 1, wherein the coupling parts on all four edges are realized in one piece from MDF or HDF material of the floor panels.
11. The set of floor panels according to claim 1, wherein the male coupling part at the long edge can also be uncoupled by means of a turning movement out of the female part of the short edge and the long edge.
12. A method for separating at least one floor panel from an installed set of floor panels, wherein the set of floor panels is a set of floor panels according to claim 1, and wherein a said floor panel is separated by a turning movement, the turning movement being a backward turning movement.
13. A set of floor panels, wherein each floor panel of the set of floor panels is oblong rectangular and has a pair of long edges and a pair of short edges; wherein the long edges and the short edges are provided with mechanical coupling parts arranged for coupling the floor panels of the set of floor panels to each other; wherein a first long edge of the long edges is provided with a male coupling part and a second long edge of the long edges is provided with a female coupling part; wherein a first short edge of the short edges is provided with a male coupling part and a second short edge of the short edges is provided with a female coupling part; wherein the male coupling part at the long edge is arranged to be inserted into the female coupling part at the long edge of a floor panel of the set by means of a turning movement; wherein the male coupling part at the long edge is arranged to be inserted into the female coupling part at the short edge of a floor panel of the set by means of a turning movement; and wherein the male coupling part at the short edge is arranged to be inserted into the female coupling part at the long edge by the turning movement arranged for inserting the male coupling part at the long edge into the female coupling part at the long edge or short edge; wherein the male coupling part at the short edge and the female coupling part at the long edge are arranged to, in a mutually coupled condition, effect a locking in horizontal direction and a locking in vertical direction; wherein the female coupling part at the long edge comprises a lateral groove bordered by an upper lip and a lower lip, the lower lip extending distally to beyond the upper lip and being provided with an upwardly directed locking part; wherein the male coupling part at the long edge is provided with a tongue and is arranged to cooperate with the lateral groove in order to effect a vertical locking; wherein the set of floor panels comprises a first pair of locking portions in order to effect the vertical locking of the male coupling part of the short edge in the female coupling part at the long edge, a first locking portion at the male coupling part and a second locking portion, cooperating therewith in coupled condition, at the female coupling part; wherein the second locking portion present at the female coupling part, is situated at the distal end of the upwardly directed locking part, whereas the first locking portion is situated at the opposite floor panel; wherein the set of floor panels comprises a second pair of locking portions in order to effect the horizontal locking of the male coupling part of the short edge in the female coupling part at the long edge, a first locking portion at the male coupling part and a second locking portion, cooperating therewith in coupled condition, at the female coupling part; wherein the second locking portion of the second pair of locking portions is upwardly outwardly inclined; wherein the second locking portion of the first pair of locking portions, consists of a recess; wherein the first locking portion of the first pair of locking portions, consists of a protrusion; wherein the locking parts of the male coupling part at the short edge and the female coupling part at the long edge comprise locking parts arranged to, in a mutually coupled condition, allow a backward turning movement to separate the coupled panels.
14. The set of floor panels according to claim 13, wherein the coupling parts on all four edges are realized in one piece from the material of the floor panels.
15. The set of floor panels according to claim 14, wherein the set of floor panels comprises a third pair of locking portions in order to effect the horizontal locking of the male coupling part of the long edge in the female coupling part at the long edge, a first locking portion at the male coupling part and a second locking portion, cooperating therewith in coupled condition, at the female coupling part, wherein the second locking portion locking portion is upwardly outwardly inclined; wherein the set of floor panels comprises a fourth pair of locking portions in order to effect the vertical locking of the male coupling part of the long edge in the female coupling part at the long edge, a first locking portion at an upper side of the tongue of the male coupling part and a second locking portion, cooperating therewith in coupled condition, at an underside of the upper lip of the female coupling part, wherein the first locking portion is downwardly inclined towards a distal end of the tongue.
16. The set of floor panels according to claim 15, wherein the panels comprise a substrate based on wood, such as an MDF or HDF substrate, on which a top layer is present.
17. The set of floor panels according to claim 15, wherein the top layer is a laminate layer or a wood layer.
18. The set of floor panels according to claim 15, wherein the top layer is a laminate layer comprising a decor and a transparent or translucent wear layer situated above the decor.
19. The set of floor panels according to claim 18, wherein the thickness of the floor panels is situated between 6 mm and 9 mm.
20. The set of floor panels according to claim 19, wherein the male coupling part at the long edge can also be uncoupled by means of a turning movement out of the female part of the short edge and the long edge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076] With the intention of better showing the characteristics of the invention, herein below, by way of example without any limitative character, some preferred embodiments are described, with reference to the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS
[0090]
[0091] In
[0092] The floor panels 1A-1B are oblong rectangular and thus have a pair of long edges 2-3 and a pair of short edges 4-5. The long as well as the short edges 2-3-4-5 are provided with mechanical coupling parts 6-7-8-9, which allow coupling a plurality of such floor panels 1A-1B to each other. The one long edge 2 is provided with a male coupling part 6 and the other long edge 3 is provided with a female coupling part 7. The one short edge 4 is provided with a male coupling part 8 and the other short edge 5 is provided with a female coupling part 9.
[0093] From
[0094]
[0095] How the mechanical coupling parts 6-7-8-9, for example, may look like, can be seen, for different embodiments, in
[0096] Summarized, it can be stated that, as indicated, amongst others, in
[0097] The first aspect of the invention relates to the fact that at least at location A a vertical locking is present. Alternatively, additionally thereto vertically active locking portions can also be provided at locations B and/or C.
[0098] The second aspect of the invention relates to the fact that at least at location C there is a vertical locking. Alternatively, additionally thereto vertically active locking portions can also be provided at locations A and/or B.
[0099] The third aspect of the invention relates to the fact that at least at two locations D and E (whereby D can be the same as A) horizontally-locking locking portions are present in respect to this third aspect.
[0100] Herein below, this is explained more detailed referring to the reference numerals on the drawings.
[0101] According to each of the aforementioned three aspects, this relates to a set of floor panels, wherein these floor panels 1A-1B are oblong rectangular and thus have a pair of long edges 2-3 and a pair of short edges 4-5; wherein the long as well as the short edges are provided with mechanical coupling parts 6-7-8-9, which allow coupling the floor panels of the set to each other; wherein the one long edge 2 is provided with a male coupling part 6 and the other long edge 3 is provided with a female coupling part 7; wherein the one short edge 4 is provided with a male coupling part 8 and the other short edge 5 is provided with a female coupling part 9; wherein the male coupling part 6 at the long edge 2 can be inserted into the female coupling part 7 at the long edge 3 of a floor panel of the set by means of a turning movement W; wherein the male coupling part 6 at the long edge 2 can also be inserted into the female coupling part 9 at the short edge 5 of a floor panel of the set by means of a turning movement W; and wherein the male coupling part 8 at the short edge 4 can be inserted into the female coupling part 7 at the long edge 3 in one and the same turning movement W which is used for inserting the male coupling part 6 at the long edge 2 into the female coupling part 7 or 9 at the long or short edge 3 or 5; wherein the male coupling part 8 at the short edge 4 and the female coupling part 7 at the long edge 3 comprise locking parts, in other words, locking means, which, in a mutually coupled condition of such short edge and long edge, effect a locking in horizontal direction H as well as a locking in vertical direction V; wherein the female coupling part 7 at the long edge 3 and/or short edge comprises a lateral groove 10, which is bordered by an upper lip 11 and a lower lip 12, of which the lower lip 12 extends distally to beyond the upper lip 11 and is provided with an upwardly directed locking part 13; wherein the male coupling part 6 at the long edge 3 is provided with a tongue 14, which, in the coupled condition, can cooperate with the aforementioned lateral groove 10 in order to effect a vertical locking; and wherein the set of floor panels 1A-1B comprises at least one pair of locking portions 15-16 and/or 19-20 in order to effect the aforementioned vertical locking of the male coupling part 9 of the short edge in the female coupling part 7 at the long edge, namely a first locking portion 15-17-19 at this male coupling part and a second locking portion 16-18-20, cooperating therewith in coupled condition, at the female coupling part.
[0102] In the examples of
[0103] The vertical locking in location A thus is obtained by the cooperation of a first locking portion 15 at the male coupling part 8 and a second locking portion 16 at the female coupling part. By definition, by locking portions situated at the location A is meant that the second locking portion 16 is situated at the proximal side of the aforementioned upwardly directed locking part 13, whereas the first locking portion 15 is provided at a corresponding position at the male coupling part 8.
[0104] It is noted that the male coupling part 8 at the short edge comprises a flange 21 extending laterally at the top, at which a downwardly extending locking part 22 is situated. By the herein above-mentioned locking portions 17-18 at the location B by definition is meant that one locking portion 17 is situated at the distal end of the aforementioned flange 21 and/or of the downwardly extending locking part 22, whereas then the other, thus second, locking portion 18 is situated at a corresponding position at the opposite floor panel.
[0105] By definition, by locking portions 19-20 which are situated at the location C is meant that the second locking portion 20, which is present at the female coupling part, is situated at the distal end of the lower lip 12 and/or of the upwardly directed locking part 13, whereas then the first locking portion 19 is provided at a corresponding position at the male coupling part. In respect to the location C it is clear that by the male coupling part the entire edge profile has to be understood which belongs to this coupling part, as well as by the female coupling part the entire edge profile has to be understood which belongs to this coupling part. The locking portions 19 and 20 as such belong to the respective coupling parts.
[0106] It is noted that, although in
[0107] The following further preferred subordinate characteristics of the first aspect, which, as far as they are not contradictory to each other, can be combined at choice, are also visualized in the figures:
[0108] the aforementioned second locking portion 16 consists of an undercut or, in other words, a portion forming an undercut, preferably in the form of an inclined surface, under which the first locking portion 15 can engage;
[0109] the respective coupling parts are configured such that the aforementioned first locking portion 15 can be brought behind the second locking portion 16 by means of a downward movement of the respective coupling part, more particularly by means of a downward snap movement S; possible additional locking portions 17-18 and/or 19-20 at the locations B and/or C in such case then shall also be configured such that they allow such downward snap movement, which in fact is the case in the represented figures;
[0110] in the case of an additional locking at the location C, the locking portion 20, which is situated at the distal end of the aforementioned lower lip 12 and/or the upwardly directed locking part 13, consists of a protrusion or recess, whereas the locking portion cooperating therewith then consists of a recess or protrusion, respectively, wherein such protrusion can consist, for example, of a bulge-shaped portion; in
[0111] the coupling parts on all four edges 2-3-4-5 are realized in one piece from the material of the floor panels, thus without making use of separate locking strips or the like;
[0112] the female coupling part 9 at the short edge and the female coupling part 7 at the long edge are realized substantially similar to each other and preferably are realized identical to each other;
[0113] at the underside of the female coupling part of the long edge and/or short edge a recess 23 is present, which recess facilitates an elastic bending during joining, such in order to provide in a snap effect during joining and/or to provide in joined condition, by means of an elastic bending, in a permanent pull-back force or pretension.
[0114] In order to fulfill the second aspect of the invention, it is required that at least on location C vertically active locking portions, thus, 19-20, are present. Subordinate thereto also on location A and/or location B vertically active locking portions 15-16, 17-18, respectively, can be provided.
[0115] The following further preferred subordinate characteristics of the second aspect, which, as far as they are not contradictory to each other, can be combined at choice, are also visualized in the figures:
[0116] in the case of an additional locking in location A, the aforementioned second locking portion 16 of the locking portions 15-16 consists of an undercut, preferably in the form of an inclined surface under which the first locking portion 15 can engage; for clearness' sake, the inclination of the undercut and of the locking portion cooperating therewith, at least of the pertaining locking surfaces, is indicated by a dash-dotted line with reference H (not to be confused with the horizontal direction which also is indicated by H);
[0117] the respective coupling parts are configured such that they can be joined together by means of a downward snap movement S;
[0118] the locking portion 20, which is situated at the distal end of the aforementioned lower lip 12 and/or the upwardly directed locking part 13, consists of a protrusion or recess, whereas the cooperating therewith locking portion then consists of a recess or protrusion, respectively, wherein such protrusion can consist, for example, of a bulge-shaped portion;
[0119] as aforementioned, in
[0120] the coupling parts on all four edges 2-3-4-5 are realized in one piece from the material of the floor panels, thus without making use of separate locking strips or the like;
[0121] the female coupling part at the short edge and the female coupling part at the long edge are realized substantially similar to each other and preferably are realized identical to each other;
[0122] at the underside of the female coupling part of the long edge and/or short edge a recess 23 is present, as aforementioned, which recess facilitates an elastic bending during joining, such in order to provide in a snap effect during joining and/or to provide in joined condition, by means of an elastic bending, in a permanent pull-back force or pretension.
[0123] The specific characteristics of the third aspect of the invention are visualized in the preferred embodiments of
[0124] The following further preferred subordinate characteristics of the third aspect, which, as far as they are not contradictory to each other, can be combined at choice, are also visualized in the figures:
[0125] as indicated in the example of
[0126] preferably, one of the following three possibilities is provided: [0127] at the male part of the short edge as well as at the male part of the long edge, two locking portions are formed which, in a normal coupled condition, come into cooperation with the aforementioned first locking portion 24 as well as with the second locking portion 25, respectively, such as, for example, in the case of floor panels in which the profiles of
[0130] the coupling parts on all four edges are realized in one piece from the material of the floor panels;
[0131] the female coupling part at the short edge and the female coupling part at the long edge are realized substantially similar to each other and preferably identical to each other;
[0132] at the underside of the female part of the long edge and/or short edge, a recess 23 is present, which recess facilitates an elastic bending during joining.
[0133] In
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[0138] In the embodiment of
[0139] It is also noted that the coupling parts 6-7 can be configured such that they, in the coupled condition, provide for a tension force which presses the coupled edges 2-3 at their upper sides towards each other. For this purpose, the principle of FIG. 23 of document WO 97/47834 can be applied. The lower lip 25 then can be, for example, in the coupled condition permanently bent downward somewhat.
[0140] In the example, the female coupling part 9 at the short edge 5 is made identical to the female coupling part 7 at the long edge 3. Thus, it then also is not explicitly shown. However, it is clear that this female coupling part 9 does not necessarily have to have the same shape as the female coupling part of the long edges but that it suffices that the stated functionalities are present in order to realize the respective aspects of the invention.
[0141] It is clear that the lower lip 12, where it is necessary, shall be sufficiently flexible to allow, during the turning in and/or out, a locking, unlocking, respectively. In certain embodiments it can also provide for that the tongue 14 can be snapped horizontally into the groove 10, which, for example, is the case in
[0142] It is noted that when reference is made to the upwardly directed locking part of the lower lip, this can relate to a locking part which effectively protrudes above the average level of the upper side of the lip, as well as to a locking part which is situated partially or even entirely below this level, however, which proximally thereof has a recess in the upper side of the lower lip. As in this last case, a recess for the locking part is situated, the adjacent locking part automatically is also upwardly directed.
[0143] It is noted that the short transversal lines, which are present in the figures of the cross-sections of the floor panels, are of no substantial importance for the invention. They only indicate the locations of the centers of the contact zones where the profiles mutually cooperate in coupled condition.
[0144] It is clear that by locking portions portions are understood which can engage behind each other and then offer a certain resistance against unlocking in horizontal or vertical direction, which, of course, does not exclude that an unlocking is no longer possible when a certain unlocking force is overcome.
[0145] It is also clear that the term locking portion can relate to the material portion or the zone offering the respective locking, as well as to the locking surface thereof which effects the locking.
[0146] The present invention is in no way limited to the herein above-described embodiments, on the contrary may such methods and floor panels be realized according to various variants, without leaving the scope of the present invention.