System for holding back a mandrel rod in a pipe rolling mill, and method for operating said system
20250235913 · 2025-07-24
Assignee
Inventors
Cpc classification
B21B13/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A system that has a movable unit and an activating unit. The movable unit is equipped with at least one actuating element, which can be actuated using an actuator that is arranged on the movable unit. The activating unit includes an actuating mechanism for actuating the actuator for the actuating element. In order to simplify, reduce the cost of and make more flexible the energy supply to the actuator for adjusting the actuating element on the movable unit, the activating unit is installed in a stationary manner relative to the movable unit. At least one traction element is provided for transmitting the movement energy of the actuating mechanism to the actuator on the movable unit in the form of a traction force for adjusting the actuating element.
Claims
1.-31. (canceled)
32. A system (100), comprising: a movable unit (110) having an actuating element (120) and an actuator (130) for the actuating element; and an activating unit (140) having an actuating mechanism (150) for actuating the actuator for the actuating element, the activating unit (140) being installed in a stationary manner relative to the movable unit; and a traction element (160) for transmitting movement energy of the actuating mechanism (150) in form of a traction force to the actuator (130) on the movable unit (110) for adjusting the actuating element (120).
33. The system (100) according to claim 32, wherein the traction element (160, 160) is a rope, a wire, a chain, a toothed belt, or V-belt.
34. The system (100) according to claim 32, wherein the actuator (130) is a gear mechanism, wherein the actuating element (120) is arranged on an output side of the gear mechanism, and wherein the traction element (160) is fastened on an input side of the gear mechanism to a lever (132) of the gear mechanism for adjusting the actuating element (120) using the gear mechanism.
35. The system (100) according to claim 34, wherein the actuating element (120) is moved into a retracted position by gravity; and wherein the actuating element (120) can be displaced from the retracted position into a raised position using the traction element (160), driven by the movement energy of the actuating mechanism (150) and the gear mechanism.
36. The system (100) according to claim 34, wherein the traction element (160) is a rope or a wire and the lever (132) is a rope pulley, a drum, or a guide nozzle, or wherein the traction element (160) is a toothed belt or V-belt and the lever (132) is a pulley.
37. The system (100) according to claim 32, wherein the actuator (130) is a compression spring for positioning the actuating element (120) into a raised position using a spring force of the compression spring; and wherein the traction element (160) is fastened with an actuating element side end to the actuator (130) or to the compression spring such that the actuating element (120) can be displaced from the raised position into a retracted position counter to the spring force using the traction element (160) when the movement energy of the actuating mechanism (150) is transmitted.
38. The system (100) according to claim 37, wherein the actuator (130) has a fixed deflection element (134) for the traction element (160), and wherein the traction element (160) is a rope or a wire and the fixed deflection element (134) is a rotatably mounted roller or drum or a guide nozzle or the traction element (160) is a chain or a toothed belt and the fixed deflection element (134) is a pinion.
39. The system (100) according to claim 34, wherein the traction element (160) is fixed with an end facing away from the actuating element (120) on the movable unit (110), and wherein the actuating mechanism (150) of the activating unit (140) is a tensioning and buffering device for the traction element (160) and is in engagement with the traction element between an actuating element side end and an end of the traction element (160) facing away from the actuating element.
40. The system (100) according to claim 32, wherein the actuating mechanism (150) has a displaceably mounted deflection element (152) in form of a deflection roller or guide nozzle, wherein the actuating mechanism (150) is in engagement with the traction element (160) in such a manner that the traction element (160) wraps around the displaceably mounted deflection element in an angular range (a), and wherein the displaceably mounted deflection element (152) is displaceably mounted manually or using a drive device (156) for applying the traction force to the traction element.
41. The system (100) according to claim 40, wherein the actuating mechanism (150) or the activating unit (140) has, in addition to the displaceably mounted deflection element (152), two further fixed deflection elements (134), which are arranged in front of and behind the displaceably mounted deflection element (152) and are wrapped around by the traction element (160) in a further angular range (P).
42. The system (100) according to claim 41, wherein at least one of the two further fixed deflection elements (134) and/or the displaceably mounted deflection element (152) has a mass concentration in its center.
43. The system (100) according to claim 32, wherein the traction element (160) is elastic and/or contains a damping element (163).
44. The system (100) according to claim 32, wherein interchangeable connections are provided at an end of the traction element (160) for detachment and optional replacement of the traction element (160) as an interchangeable part from the movable unit (110), the actuator (130), the actuating element (120) and/or the activating unit.
45. The system (100) according to claim 32, further comprising a monitoring device (170) for monitoring a position, speed, or acceleration of the movable unit (110).
46. The system (100) according to claim 45, further comprising a further monitoring device (180) for monitoring wear, abrasion, or elongation of the traction element (160).
47. The system (100) according to claim 46, wherein the monitoring device (170) and/or the further monitoring device (180) operates mechanically, optically, or electronically.
48. The system (100) according to claim 32, further comprising a compensation element (165) for compensating undesired changes in length of the traction element (160) compared to a delivery state and/or for adjusting the actuating element.
49. The system (100) according to claim 32, wherein the system (100) is a mandrel rod retention device in a pipe rolling mill; and wherein the movable unit (110) has a mandrel rod retaining head (112) with a groove (117) for accommodating a mandrel rod (210).
50. The system (100) according to claim 49, wherein the actuating element (120) comprises an axial locking element (120) on the mandrel rod retaining head for securing the mandrel rod (210) in the groove (117) against axial displacement, the axial locking element being a flap for engaging in a constriction (212) on an outer circumference of the mandrel rod (210); and/or wherein the actuating element comprises a radial locking element (120) on the mandrel rod retaining head for holding the mandrel rod (210) in the groove (117) against a radial force effect, the radial locking element being a polygonal plate that is mounted so as to be rotatable and axially displaceable.
51. The system (100) according to claim 49, further comprising a pusher (190) for axially pushing the mandrel rod (210) into the groove (117) on the movable unit (110), a first pusher coupling device (191) having a first slot guide (195) for coupling or uncoupling the pusher (190) to/from a head (214) of the mandrel rod (210), and a second pusher coupling device (194) with a second slot guide (196) on an inlet side of the groove (117) for uncoupling or coupling the pusher (190) from/to the mandrel rod (210).
52. The system (100) according to claim 51, wherein the pusher (190) has a toothed rack (193), and, at an end facing the groove (117), a hinged locking flap (192) with guide pins (197), which project laterally from the hinged locking flap for engaging in the first and second slot guides (195, 196).
53. The system (100) according to claim 52, wherein the first slot guide is attached to the activating unit in an axially adjustable manner, and wherein the first slot guide (195) is attached to inner sides of the first pusher coupling device (191) and has an upright straight section and a sloping ramp section at its end on a groove side, for transferring the guide pins (197) guided on it from a high level to a lower level for lowering the hinged locking flap (192) onto the head (214) of the mandrel rod when the pusher (190) moves in a push-in direction towards the groove (117), and wherein the second slot guide (196) is attached to the inner sides of the second pusher coupling device (194) and is designed at its end remote from the groove in the form of a ramp that rises in the push-in direction and that leads to a raised level for lifting the hinged locking flap (192) and thus for uncoupling the pusher (190) from the mandrel rod (210) when the pusher (190) moves towards the groove (117).
54. The system (100) according to claim 49, wherein the mandrel rod (210) is an expanding or piercing mandrel for expanding or reducing a forming cross-section of a primary product.
55. A method for operating the system (100) according to claim 53, comprising: exerting the traction force on the traction element (160) using the actuating mechanism (150) operated manually or using a drive device (156) for actuating the actuator (130) for the actuating element (120).
56. The method according to claim 55, wherein the traction force is exerted on the traction element (160) during a movement of the movable unit (110).
57. The method according to claim 55, wherein the traction force is applied to the traction element (160) for actuating the actuator (130) for moving the actuating element (120) in the form of a flap from a rest position into a raised position, in which the flap engages in a constriction (212) on an outer side of the mandrel rod (210).
58. The method according to claim 55, wherein the traction force is applied to the traction element (160) for actuating the actuator (130) for transferring the actuating element (120) from an extended position above the mandrel rod (210) to a retracted position, or reducing or switching off the traction force on the traction element (160) for transferring the actuating element (120) from the retracted position to a raised position above the mandrel rod (210) in the groove (117).
59. The method according to claim 58, wherein the actuating element (120) is an eccentric shaft and is actuated, by rotating, such that the mandrel rod (210) is held in the groove (117) in a rolling center of a downstream pipe rolling mill 300 and is raised against the actuating element (120) before the actuating element (120) is extended into its raised position above the mandrel rod (210).
60. The method according to claim 55, wherein the mandrel rod (210) is pushed into the groove (117) at the mandrel rod retaining device (112) using a push-in device (190) before the mandrel rod is fixed in the groove (117) against axial and/or radial displacement in the groove (117) using the actuating element (120).
61. The method according to claim 60, wherein the hinged locking flap (192) is initially moved towards the head (214) of the mandrel rod (210) in an open state using the first slot guide (195) within the first pusher coupling device (191), in order to be subsequently lowered, guided by the ramp section of the first slot guide (195) falling in the push-in direction, over the head (214) of the mandrel rod (210) to lock with the mandrel rod (210).
62. The method according to claim 60, wherein the uncoupling of the pusher (190) from the mandrel rod (210) is effected in a second pusher coupling device (194) assigned to the groove (117) by initially opening the hinged locking flap (192), wherein the guide pins (197) are pushed up a ramp section of the second slot guide that rises in the push-in direction, until they are at a raised level that is associated with an opening of the hinged locking flap and thus with an unlocking of the pusher (190) from the mandrel rod (210).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DETAILED DESCRIPTION
[0026] The invention is described in detail below with reference to the aforementioned figures in the form of exemplary embodiments. In all figures, the same technical elements are designated with the same reference signs. A reference sign followed by one or two apostrophes refers to a first or second exemplary embodiment of the respective technical element. If a reference sign is used without a trailing apostrophe, the statement linked to the reference sign is generally valid, i.e. it applies regardless of a specific embodiment.
[0027]
[0028] The movable unit 110 has a mandrel rod retaining head 112 on which a mandrel rod 210 can be fixed/locked using actuating elements 120. The actuation of the actuating elements 120 is effected via assigned actuators 130. The activation of the actuators 130 is effected using actuating mechanisms 150 of the activating unit 140, whose movement energy is transmitted to the actuators 130 using the traction elements 160 and to the actuating elements via the actuators. The traction elements 160 can in each case be a rope, a wire, a chain, or a belt, for example a toothed belt or a V-belt.
[0029] The mandrel rod 210 primarily serves for insertion into a hollow block 220, if this is to be rolled into a pipe in a pipe rolling mill 300. The mandrel rod 210 then serves as an inner support for the hollow block. Alternatively, however, the mandrel rod can also be a so-called plug rod or perforated mandrel rod for expanding or reducing the forming cross-section of a primary product by means of a mandrel or perforated mandrel. In such cases, the mandrel rod retaining head 112 can also be called a mandrel abutment.
[0030] The mandrel rod 210 is translationally moved and positioned on the mandrel rod retaining head 112 using a push-in device 190, driven by a pusher drive device 198.
[0031] In accordance with
[0032] By way of example, three actuating elements 120, 120 and 120 are arranged on the mandrel rod retaining head 112 in accordance with
[0033]
[0034] Under the sole influence of gravity, the first actuating element 120 in the form of a flap automatically folds downwards into its lowered position, as shown in
[0035] However, if, as described above, the first traction element 160 is subjected to an additional traction force using the first actuating mechanism 150, the gear mechanism transmits the traction force exerted by the traction element 160 from its input side to its output side, in order to fold up the flap 120 there from its lowered position shown in
[0036] The movable unit 110 and in particular the mandrel rod retaining head 112 serve to move the mandrel rod 210 into a hollow block 220 and to move the hollow block together with the inserted mandrel rod 210 into the pipe rolling mill 300. For this purpose, the mandrel rod 210 can be fixed to the mandrel rod retaining head 112 using the actuating elements 120. To accommodate the mandrel rod, a groove 117 is formed on the mandrel rod retaining head 112, into which the mandrel rod can be inserted or pushed. In the pipe rolling mill 300, the hollow block 220 is formed into a pipe with a desired reduced outer diameter compared to the hollow block 220. The hollow block 220 and the pipe produced from it are preferably designed to be seamless.
[0037]
[0038] As soon as the hollow block 220 with the mandrel rod 210 is inserted into the pipe rolling mill 300, the pipe rolling mill 300 exerts a traction force on the hollow block and the mandrel rod 210; i.e. the mandrel rod 210 is pulled in the direction of the pipe rolling mill 300. The first actuating element 120 in the form of the flap is then typically folded down into its lowered position in accordance with
[0039] After the final rolling of the hollow block 220 in the pipe rolling mill 300, the mandrel rod 210 is pulled back from the pipe rolling mill using the movable unit 110 and out of the hollow block transported away in the direction of rolling W in the pipe rolling mill.
[0040]
[0041] The first actuating element 120 in the form of the flap serves to lock the mandrel rod 210 in the groove 117 when the mandrel rod retaining head 112 with the mandrel rod 210 moves back in the axial direction from the pipe rolling mill 300. For this purpose, at the beginning of the retraction operation, the flap 120 is folded up from its lowered position in accordance with
[0042] The second actuating element 120 serves to secure the mandrel rod 210 in the radial direction. For this purpose, the second actuating element 120 is moved/extended from the rest position shown in
[0043] The third actuating element 120 shown in
[0044]
[0045] The actuating mechanism shown in
[0046] In summary, the actuating mechanism 150 shown in
[0047]
[0048]
[0049]
[0050] For all deflection rollers, it is advisable to design them in such a manner that they have a mass concentration in their respective centers, because such design enables the inertia element of the individual deflection rollers to be kept small. The advantage mentioned above of a damping element in the traction element can alternatively also be realized by designing the traction element to be elastic to some extent.
[0051] Furthermore, it is advantageous if interchangeable connections are provided at at least one end of the traction element 160 for easy detachment and optional replacement of the traction element as an interchangeable part from the movable unit, the actuator, or the actuating element and/or the mainland.
[0052] Various monitoring devices can advantageously be assigned to the system. For example, a monitoring device 170 can be configured to monitor the position, speed, or acceleration of the movable unit 110. A further monitoring device 180 can be provided for monitoring wear, abrasion, or undesirable elongation of the traction element 160. All monitoring devices can operate mechanically, optically, or electronically.
[0053] As mentioned above, as a first exemplary embodiment, the figures show the system by way of example in the form of a mandrel rod retaining device in the pipe rolling mill 300 with the movable unit 110 as mandrel rod retaining head 112 with the groove 117 for accommodating the mandrel rod 210.
[0054] The system 100 is operated by exerting a traction force on the at least one traction element 160 using the at least one actuating mechanism 150 operated manually or using a drive device 156 for actuating the at least one actuator 130 for the at least one actuating element 120. In accordance with a first exemplary embodiment of the method, the traction force F can be exerted on the traction element 160 both during the movement of the movable unit 110 and during its standstill, independently of the respective relative position of the movable unit and the activating device with the actuating mechanism to one another.
[0055]
[0056]
[0057] For this purpose, the first slot guide 195 has a raised straight section in the push-in direction (see arrows in the figures), such that the locking flap is always open if its guide pins 197 slide along it. At its end facing the groove 117, the first slot guide 195 has a ramp section inclined downwards in the push-in direction, which ensures that the locking flap, when the pusher approaches the head 214 of the mandrel rod 210, lowers onto the head 214, as described above.
[0058] In a subsequent method step, the mandrel rod 210 is then axially displaced into the groove 117 of the movable unit 110 using the coupled pusher 190.
[0059] The second slot guide 196 is designed in such a manner that, in interaction with the guide pins 197 of the locking flap, it realizes its movement as described and desired. More precisely, for this purpose, the second slot guide 196 is initially provided at its end remote from the groove with a ramp section that rises in the push-in direction (from right to left in the figures), which then changes into a straight section of constant height as it approaches the groove 117. In the ramp section, the guide pins 197 and thus also the locking flap are raised to the height level represented by the straight section. When the pusher is displaced along the straight section, the locking flap remains constantly open.
[0060]
LIST OF REFERENCE SIGNS
[0061] 100 System [0062] 110 Movable unit [0063] 112 Mandrel rod retaining head [0064] 114 Toothed rack [0065] 115 Drive device of toothed rack and mandrel rod retaining head [0066] 117 Groove [0067] 119 Stop [0068] 120 Actuating element [0069] 120 First actuating element, in particular a flap [0070] 120 Second actuating element, in particular a polygonal plate [0071] 120 Third actuating element, in particular eccentric adjuster [0072] 124 Center axis of second actuating element [0073] 130 Actuator [0074] 130 First actuator [0075] 130 Second actuator [0076] 132 Lever [0077] 134 Fixed deflection element [0078] 134 Fixed deflection element [0079] 136 Spring [0080] 140 Activating unit [0081] 150 Actuating mechanism [0082] 152 Displaceable deflection element [0083] 152 Displaceable deflection element [0084] 156 Drive device, actuating mechanism [0085] 160 Traction element [0086] 160 First traction element [0087] 160 Second traction element [0088] 163 Damping element [0089] 165 Compensation element [0090] 170 Monitoring device [0091] 180 Further monitoring device [0092] 190 Push-in device (=pusher) [0093] 191 First pusher coupling device [0094] 192 Locking flap [0095] 193 Rod, toothed rack, pusher [0096] 194 Second pusher coupling device [0097] 195 First slot guide [0098] 196 Second slot guide [0099] 197 Guide pins of locking flap [0100] 198 Pusher drive device [0101] 210 Mandrel rod [0102] 212 Constriction of the mandrel rod [0103] 214 Head of the mandrel rod [0104] 216 Thickened end of the mandrel rod head [0105] 220 Hollow block [0106] 300 Pipe rolling mill [0107] Angular range [0108] Angular range [0109] D1 Pivot axis of flap [0110] D2 Pivot axis of lever 132/rope pulley [0111] F Traction force [0112] Push-in direction towards the groove 117 (=direction of the rolling force W)