SPRING LOADED GROUND CLAMP
20250239789 · 2025-07-24
Inventors
- DANIEL NEIL O’CONNELL (Oliver, CA)
- Raymond Henry JODOIN (Sherwood Park, CA)
- Benjamin James HARVEY (Cape Coral, FL, US)
Cpc classification
H01R4/66
ELECTRICITY
International classification
H01R4/66
ELECTRICITY
H01R4/64
ELECTRICITY
Abstract
A grounding clamp uses a spring driving a piston mounted movable jaw as a safety lockout. The movable jaw and a fixed jaw, which may include teeth, form a conductor clamp. The ground clamp mounts on the end of a hot stick to provide for electrically insulated remote operation of the ground clamp by a lineman holding the hot stick and pulling on, or releasing, a lever arm on the hot stick. The system provides increased safety for the lineman as the spring providing the spring loading of the clamp has a high spring force to overcome, thus providing the lockout. The lever arm on the hot stick tool provides mechanical advantage to overcome the spring force and thus release the lockout. The lineman cannot usefully operate the ground clamp manually without the hot stick due to spring force lockout.
Claims
1. A safety lockout ground clamp adapted to cooperate with an elongate electrically insulated hot stick tool, the ground clamp comprising: a) a movable jaw, b) a fixed jaw in opposed facing relation to the movable jaw so as to define a conductor receiving gap therebetween, c) a housing containing a piston slidably mounted therein, wherein an upper end of the piston is mounted to the movable jaw, and wherein the housing is rigidly coupled to a shank of the fixed jaw so as to maintain the jaws in their opposed facing relation, d) a safety lockout consisting solely of a lockout spring mounted in the housing, the lockout spring cooperating with the movable and fixed jaws to provide a lockout wherein coupling of the hot stick tool to the safety lockout, and operation of the hot stick tool once said coupled to the safety lockout, is required to overcome a lockout spring force of the lockout spring to compress the lockout spring to thereby open the conductor receiving gap between the movable and fixed jaws, whereby a lineman operating the safety lockout ground clamp is forced to use the hot stick tool in order to overcome the spring force of the lockout spring to open the gap between the movable and fixed jaws so as to accept a conductor into the gap or to release a conductor from the gap.
2. The ground clamp of claim 1 wherein the lockout spring has a spring force in the range of 140 to 250 pounds force required to compress the spring.
3. The ground clamp of claim 2 wherein the lockout spring is a linear spring so that the spring force required to compress the spring increases linearly within the range.
4. The ground clamp of claim 1 wherein the lockout spring is coupled to the piston, and further comprising an upper electrically conductive member rigidly mounted to, so as to be electrically connected to, an upper end of the lockout spring and interleaved between the piston and the lockout spring.
5. The ground clamp of claim 4 wherein the upper electrically conductive member is an upper annular washer, and wherein the piston further comprises an annular flange electrically connected to and mated against the upper annular washer.
6. The ground clamp of claim 5 further comprising a lower annular washer rigidly mounted to, so as to be electrically connected to, a lower end of the lockout spring, wherein the lockout spring is electrically connected to the piston and to the housing by the upper and lower annular washers bearing flush against the flange and the housing respectively whereby burning or welding due to an electrical surge along the electrical path between the movable and fixed jaws via the shank, the housing, the spring and the piston is inhibited.
7. The ground clamp of claim 1 wherein the movable jaw includes a contact flange and wherein the shank of the fixed jaw includes a contact face, and wherein the contact flange is in flush, sliding and electrical contact with the contact face as the piston translates to open and close the gap between the jaws.
8. The ground clamp of claim 7 wherein the contact face is planar, and wherein the contact flange is linear.
9. The ground clamp of claim 1 wherein at least one of opposed facing surfaces of the movable and fixed jaws include serrations or teeth formed thereon so as to provide penetrating spring force concentration to, and electrical connection with, a conductor clamped between the first and second jaws.
10. The ground clamp of claim 9 wherein the at least one of opposed facing surfaces of the first and second jaws are concave surfaces, curved so as to conform to a curved outer surface of the conductor clamped between the jaws so as to optimize the penetrating spring force concentration to, and electrical connection with, the conductor.
11. The ground clamp of claim 10 wherein both the movable and fixed jaws are said concave, and wherein the serrations or teeth are formed on at least the movable jaw, and wherein the movable and fixed jaws have corresponding gripping surfaces thereon, in opposed facing relation, and wherein the gripping surface on the movable jaw is smaller than the gripping surface on the fixed jaw whereby the spring force concentration of the gripping surface on the movable jaw acting on the conductor is increased relative to the spring force concentration of the gripping surface of the fixed jaw acting on the conductor.
12. The ground clamp of claim 11 wherein the serrations or teeth are formed on both of the gripping surfaces.
13. The ground clamp of claim 9 wherein the serrations or teeth have a rounded or a squared off vertex.
14. The ground clamp of claim 1 wherein at least one of opposed facing surfaces of the movable and fixed jaws include a surface roughening formed thereon so as to provide penetrating spring force concentration to, and electrical connection with, a conductor clamped between the first and second jaws.
15. The ground clamp of claim 1, wherein any positive forceful contact of the movable jaw and the fixed jaw clamping the conductor is limited to the spring force, and further wherein the lockout spring cannot be set to an intermediate open position of the ground clamp.
16. The ground clamp of claim 1, further excluding any adjustable position of the lockout spring between a fully compressed position of the lockout spring and a fully uncompressed position of the lockout spring exerting only the spring force, and further preventing any additional pressure from the hot stick tool to clamp the conductor beyond the spring force.
17. The ground clamp of claim 1, wherein the ground clamp comprises a fully open position and a fully closed position, and further excluding any intermediate operable positions of the ground clamp between the fully open position and the fully closed position, and wherein the fully closed position is determined only by the spring force, and wherein the fully open position is determined only by a force from the hot stick tool required to overcome the spring force.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0036] As seen in the accompanying illustrations wherein like part numbers represent corresponding parts in each view, the present disclosure is a spring loaded grounding clamp system which employs a strong spring as a safety lockout for the ground clamp, wherein the jaws of the ground clamp may have teeth or may be serrated.
[0037] The system includes a ground clamp 12 which, when connected to and seated on, the hook end of a hot stick 14, provides for electrically insulated remote operation of a spring loaded ground clamp by a lineman holding the hot stick and pulling on, or releasing, a lever arm on the hot stick. The system provides increased safety for the lineman as the heavy, in the sense of having a strong spring force, spring providing the spring loading of the clamp has a high spring force to overcome; the object being that the lineman is forced to use the hot stick tool in order to overcome the spring's spring force and cannot usefully operate the spring loaded ground clamp manually without the hot stick tool.
[0038] Thus as seen in
[0039] Spring 28 is mounted in spring housing 22. Annular flange 30 is mounted to piston 24 within housing 22 so as to couple piston 24 onto spring 28. Advantageously, an electrically conductive member such as washer 30a, seen in
[0040] Spring 28 presses against washer 30a and flange 30 on piston 24 so as to resiliently urge piston 24 and first jaw 16 towards the second jaw 18 with a force governed by the spring force of spring 28. Translation of first jaw 16 towards second jaw 18 at least partially closes the gap 20 so as to clamp a conductor 32, shown diagrammatically in
[0041] Serrations or teeth 16a, 18a seen in
[0042] In the embodiment of
[0043] The large spring strength, combined with the penetrating bite of the teeth penetrating the outer surface of the conductor, whether the conductor is a stranded cable or bus pipe for example, provides for improved electrical contact between the grounding clamp and the conductor, especially where the outer surface of the conductor may be fouled, corroded, etc. The serrations or teeth provide force concentrations magnifying the spring force so that the serrations or teeth are driven slightly into the surface of the conductor to thereby improve the electrical connection of the ground clamp to the conductor and to assist in anchoring the ground clamp in its desired position on the conductor. In situations where the exterior of the conductor is fouled, dirty, corroded or otherwise coated so that the exterior of the conductor may not form a good electrical connection with the surface of a jaw that is merely pressed against the surface of the conductor, instead of the lineman attempting to clean the conductor to make a better electrical contact, the serrations or teeth, because of their high force concentrations when driven by the spring force against the conductor, penetrate through not only the dirt, corrosion or other insulating coating that has formed over time and exposure to the environment or weather on the conductor, but also penetrate slightly into the outer surface such as the aluminum strands of a stranded cable conductor to make a clean or improved electrical contact.
[0044] Conventionally applicant is aware of linemen attempting to partially clean the exterior of a conductor by lightly clamping a conventional ground clamp onto the conductor and then rotating the ground clamp around the conductor to thereby clean up an electrical contact for the clamp when tightened thereon. The use of the hot stick and ground clamp having a lockout as described herein function as a cooperating system to provide the safety distance and electrical insulation of the hot stick and to dissuade a lineman from trying to manually couple or uncouple the ground clamp from the conductor. The use of a hot stick makes it more difficult to clean an electrical contact area on the conductor as, for example, the ground clamp when mounted on the head of the hot stick cannot then easily be rotated about the conductor. The use of serrations or teeth 16a, 18a assist in overcoming that drawback of having to use the hot stick in order to overcome the lockout and open the ground clamp jaws.
[0045] In alternative embodiments, the serrations or teeth may be provided on either the upper or lower jaw, with the other jaw being smooth or having a less aggressively shaped surface, or the serrations or teeth may be more aggressive on one jaw or the other. For example, the serrations or teeth on the driven or movable jaw may be more aggressively pointed in the instance where the driven jaw has a smaller surface area, and a lesser number of teeth than the fixed jaw, thus a higher force concentration for the teeth on the driven jaw for a given spring strength. By way of example, not intended to be limiting, the teeth may each come to a pointed vertex and have a height of 1/32 of an inch. In other embodiments, the teeth may each have a vertex that is squared off, or the teeth may have a combination of pointed, rounded, and squared off vertices. Preferably, teeth are formed on at least the movable jaw.
[0046] Advantageously spring 28 is a helical coil spring having a strong, spring force, for example in the range of 140 pounds force to commence compression of the spring, to 250 pounds force required to fully compress the spring. Ideally the spring force would be linear, that is for example, 200 pounds force required to compress the spring from the start to fully compressed. The strong spring force and the requirement to use a hot stick to open the ground clamp, improve the safety to the workers, not allowing them to open the clamp by hand and putting them at a safe distance at the end of the hot stick from the clamp when opening.
[0047] An optimized balance between a strong spring strength, so that a lineman must use a hot stick to open and close the jaws, and the degree of aggressive profile of the teeth or serrations on the jaws so as to obtain a maximum unobstructed electrical connection between the teeth or serrations and the conductor without damaging the surface of the conductor, is important for optimizing the safety of the ground clamp when in use. The electrical connection of the jaws on the conductor, and the electrical connection between the elements of the ground clamp, for example between the first and second jaws via the shank, housing, spring, and piston, has been found to be important.
[0048] Testing of prototype ground clamps according to the present specification, wherein the testing simulated the effect on the ground clamps due to extreme electrical surges, such as might be encountered during a lightning strike or electrical fault while a ground clamp is electrically bonded onto a conductor, resulted in what appeared to be burning and/or welding of the surfaces between the jaws, or the teeth on the jaws, and the conductor, and resulted in what appeared to be burning and/or welding between surfaces of various components of the ground clamp. For example, it was found in at least one instance that the spring had welded to the inside of the spring housing where the spring came in apparently somewhat close proximity to the wall of the housing. This possibly would in use in the field prevent or inhibit the removal of the ground clamp from the conductor as the piston would not be able to translate to open the jaws. It is postulated that increasing the efficacy of the electrical contact of the electrical connections between the jaws and conductor, and between the components of the ground clamp may alleviate or reduce the observed burning or welding therebetween. Consequently, increasing the spring strength may improve the electrical connections between the jaws and the conductor, and closing off the upper end of the spring (i.e. the end of the spring that moves) by for example the use of an electrically conductive member such as a washer bonded to the end of the spring, which then increases the contact surface area of the spring with the piston, and increasing the contact of the piston with the shank by for example the use of a contact flange on the movable jaw sliding over a corresponding contact surface on the shank, it is postulated may reduce the adverse effects of the electrical surge through the ground clamp.
[0049] The spring force is also selected so as to balance two competing human factors. To applicant's knowledge a lineman, using both of his hands, would be hard pressed to continuously pull a tension force between his hands of no more than approximately 150 pounds force. Keeping in mind that, in the present application, if a lineman was capable of that pulling force, it would in applicant's view still be very difficult for the lineman to translate that strength into compressing the spring 28 in the ground clamp so as to open the clamp's jaws 16 and 18, and then operating the ground clamp described herein in which the spring 28 has a spring force in full compression of at least 150 pounds force, without the assistance of the hot stick 14 also described herein. Without the use of the hot stick 14, the lineman would have to hold the ground clamp 12 in one hand, for example by grasping the ground clamp shank 26 which holds the two jaws in their alignment and hold the ground clamp-to-hot stick connector (for example the eye 34 extending from the lower end 24b of the piston 24 in the illustrated examples) in the other hand, and while pulling the two apart manually so as to open the jaws. Then, without releasing the tension, the lineman would have to reach out, for example from the bucket truck in which the lineman is standing and hook the open jaws of the ground clamp 12 over the conductor 32. Applicant is of the view that the lineman would if given the choice take the easier (and also safer) route and use the hot stick 14 with the tensioning assembly described herein.
[0050] Another human factor that applicant has taken into consideration in the design of the present ground clamp system, is the force that a lineman can exert on the lever arm 36 mounted on hot stick 14 when compressing the spring 28 in the ground clamp 12. Given the mechanical advantage provided by the lever arm 36, a lineman must still be able to fully compress the spring in the ground clamp using the tensioning assembly on the hot stick, which may become difficult where the spring has a very high spring force at full compression. Hence there will be an upper limit on the spring strength of the spring, above which a lineman may struggle to operate the tensioning assembly.
[0051] There will also be an upper limit on the spring strength of the spring, above which the lever arm 36 and tensioning rod linkage 38 may not withstand after repeated operation of the tensioning assembly, without the lever arm and linkage having to be heavy in order to be sufficiently strong. If the lever arm and tensioning linkage are overly rugged and heavy, the hot stick may become cumbersome. In applicant's opinion, a heavy and cumbersome hot stick is less likely to be used by a lineman than one that is relatively light and thus more easily used. The design factor to be considered then becomes whether a relatively lightweight lever arm 36 and associated tensioning rod linkage 38 will withstand the repeated force necessary to repeatedly fully compress the spring 28 in the ground clamp 12 when fully opening the clamp's jaws 16 and 18. In the illustrated example in
[0052] The lever arm 36 provides a mechanical advantage to the lineman. This allows the lineman to pull the required compression force on the ground clamp spring 28 via the lever arm 36 and tensioning rod linkage 38 to open the jaws 16 and 18 while using only one hand to pull on the lever arm 36 all the way to the locked over center position, and then manipulating the hot stick 14 with both hands. As seen by way of example in the illustrations, for example
[0053] Thus, by way of example, if the required compression force to fully compress spring 28 is 160 pounds force, then, using lever arm 36, the lineman would have to pull in direction B on lever arm handle end 36a using approximately 40 pounds force if the mechanical advantage is approximately 4:1. Using the same mechanical advantage ratio of 4:1, if the spring force of spring 28 at full compression is 240 pounds force, then the lineman would have to pull on lever arm 36 with 60 pounds force. If the mechanical advantage ratio is only 3:1, then in the latter example, the lineman would have to pull on the lever arm with 80 pounds force, which in applicant's opinion is likely the upper limit, and possibly more than the upper limit, of what a lineman may possibly be able to achieve.
[0054] Advantageously, as illustrated, lever arm 36 may be mounted on hot stick 14 using a collar or sleeve 44, wherein the lever arm hinge 40 is mounted onto sleeve 44, for example midway along its length. The length of sleeve 44 assists in distributing the load on hinge 40 to hot stick 14 during rotation of the lever arm in direction C in order to open the ground clamp's jaws 16 and 18. Lever arm hinge 40 is elevated off sleeve 44 by a small distance, sufficient to provide for over-center locking of lever arm 36 against hot stick 14 once lever arm 36 has been fully rotated in direction C. The length of rod linkage 38 is adjustable so that spring 28 is fully compressed as lever arm 36 comes to its fully rotated over center and locked position parallel to hot stick 14 upon completion of full rotation in direction C. Preferably, as lever arm 36 is rotating about hinge 40 into its over-center position flush along hot stick 14, a small force component from the tension on the tensioning rod linkage 38 urges lever arm 36 against hot stick 14. This retention force may for example be in the order of five pounds force. Thus, in that example, the lineman would have only to exert five pounds force pulling lever arm 36 away from hot stick 14 in order to release lever arm 36 from its over-center locked position closing the ground clamp.
[0055] As seen in
[0056] Tensioning rod linkage 38 further includes at least a long, primary linkage member, or tie rod 38b, which may be an electrically insulated flexible rod such as made of fiberglass so as to be relatively light weight yet strong in tension. The length of tie rod 38b will depend on the length of hot stick 14. The longer the hot stick, the longer tie rod 38b. In the illustrated embodiment, tie rod 38b extends from coupling member 46 to a hook rod 48. Tie rod 38b is pivotally coupled to hook rod 48 by pinned hinge 52. Pinned hinge 52 allows rotation of tie rod 38b in direction E relative to hook rod 48. Hook rod 48 is slidably mounted in a longitudinally extending channel 50a in hot stick head 50 for translation of hook rod 48 along the hook end 14a of hot stick 14, parallel and snugly adjacent to hook end 14a of hot stick 14. The channel 50a in head 50 maintains hook rod 48 parallel to hot stick 14 during its translation along the hook end 14a.
[0057] Tie rod 38b does not however remain parallel to hot stick 14 as lever arm 36 is rotated. As lever arm 36 is rotated about lever arm hinge 40, pinned hinge 42 is correspondingly rotated through an arc about hinge 40. Because tie rod 38b is coupled to pinned hinge 42 via members 38a and 46, rotation of pinned hinge 42 in an arc swings tie rod 38b in direction E about pinned hinge 52, and correspondingly through a small included angle F formed between tie rod 38b and hot stick 14. The shorter the length of hot stick 14, the slightly greater the included angle F, and conversely the longer the length of hot stick 14, the slightly smaller the included angle F.
[0058] A hook 54 is mounted onto the end of hook rod 48 opposite to pinned hinge 52. The shank 54a of hook 54 is rigidly co-linear with hook rod 48, and is free to slide along the channel 50a in head 50 in which hook rod 48 is slidably mounted. Thus hook 54 is retractably mounted on the hook end 14a of hot stick 14. As tensioning rod linkage 38 is thus coupled to hook 54, rotation of lever arm 36 in direction C retracts hook 54 to or into the distal end 50b of head 50 on hot stick 14.
[0059] The hook end 14a of hot stick 14, and in particular head 50 is adapted to have spring housing 22 seat onto the end of head 50 when 54 hook is engaged with eye 34 and the hook retracted to a first retracted position by rotation of the lever arm in direction C so as to tension the tensioning rod linkage. A hollow guard having a bulbous cavity may optionally be mounted to the underside of the spring housing 22 so as to cover eye 34 while allowing insertion of hook 54 and the end of head 50 into the guard cavity so that a lineman may engage hook 54 with eye 34 inside the guard. The guard is intended to inhibit a lineman from attempting to use a shortcut to overcome spring 28 such as by inserting a hand held lever or handle device, for example a screwdriver, through eye 34 so as to provide the lineman with greater purchase to pull down on piston 24 with increased force.
[0060] In the first retracted position the hook 54 pulls on the eye 34 to seat the spring housing 22 onto head 50 at the first end of the hot stick. Continued and increasing tension on the tensioning rod linkage 38 by further rotation of lever arm 36 in direction C (away from the first end of the hot stick and towards the second, opposite, end of the hot stick) retracts the hook 54 to a second retracted position wherein the flange 30 on piston 24 compresses the spring 28 against its return biasing spring force so as to retract the first jaw 16 away from the second jaw 18 to thereby open the gap 20 so as to accept a conductor 32 therein.
[0061] In the embodiment of
[0062] While the embodiments are described with h reference to various implementations and exploitations, it will be understood that these embodiments are illustrative and that the scope of the inventive subject matter is not limited to them. Many variations, modifications, additions, and improvements are possible. Plural instances may be provided for components, operations or structures described herein as a single instance. In general, structures and functionality presented as separate components in the exemplary configurations may be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements may fall within the scope of the inventive subject matter. In the claims that follow, reference to either serrations or teeth is intended to be a reference to serrations and teeth collectively in each instance.