Slipring with wear monitoring

Abstract

A slipring with at least one slip ring module having at least one sliding track, and at least one wear indication track. A wear indication circuit is connected to the at least one wear indication track for monitoring electrical properties of the wear indication track and signaling an abnormal slipring condition. A wear indication track may be exposed to higher load, higher rotation speed, higher brush pressure force, or other lifetime-reducing influence as compared to a normal sliding track.

Claims

1. A slipring assembly comprising: a slipring module, a slipring brush block, and a wear-indication circuit, the slipring module further comprising a plurality of sliding tracks, the slipring brush block further comprising a plurality of sliding brushes configured to slide on sliding tracks from the plurality of sliding tracks, wherein at least one combination of a sliding track with a respectively-corresponding sliding brush is a wear-indication track-brush pair that is electrically connected to the wear-indication circuit, wherein the sliding track of said wear-indication track-brush pair has a shorter lifetime than that of any remaining track from said plurality of sliding tracks, wherein the sliding brush of said wear-indication track-brush pair contains a structural feature that, in operation of the slipring assembly, causes a lifetime of said sliding brush to be shorter than that of any other sliding brush of the slipring assembly.

2. A slipring assembly according to claim 1, wherein the sliding track of said wear-indication track-brush pair contains a structural feature that, in operation of the slipring assembly, causes a lifetime of said sliding track to be shorter than that of any other sliding track of the slipring assembly.

3. A slipring assembly according to claim 1, wherein the sliding track of said wear-indication track-brush pair is mechanically pre-worn as compared with any remaining sliding track of the slipring assembly.

4. A slipring assembly according to claim 1, wherein the sliding track of said wear-indication track-brush pair includes at least one of (a) a first galvanic coating that is thinner than a second galvanic coating carried by any remaining sliding track of the slipring assembly, and (b) the first galvanic coating made of a material different from a material of the second galvanic coating.

5. A slipring assembly according to claim 1, wherein the sliding track of said wear-indication track-brush pair is configured to be under higher mechanical stress than any remaining sliding track of the slipring assembly.

6. A slipring assembly according to claim 1, wherein the sliding track of said wear-indication track-brush pair is subjected to a higher current or a higher current density than that of any remaining sliding track of the slipring assembly.

7. A slipring assembly according to claim 1, configured to rotate the sliding track of said wear-indication track-brush pair at a first speed higher than a second speed at which any remaining sliding track of the assembly is rotated by the slipring assembly.

8. A slipring assembly according to claim 1, wherein the sliding track of said wear-indication track-brush pair is configured to operate only as a wear-indicator track and not to transmit any other signal in operation of the slipring assembly.

9. A slipring assembly according to claim 1, wherein at least one of the following conditions is satisfied: (i) a contact between the sliding brush and the sliding track of the wear-indication track-brush pair is characterized by a contact pressure that is higher than that of a contact between any other sliding brush and a corresponding sliding track; and (ii) the sliding track of the wear indication track-brush pair contains less lubricant than an amount of lubricant present on any other sliding track.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the following, the idea and implementations of the invention will be described by way of example, without limitation of the general inventive concept, and with reference to the drawings.

(2) FIG. 1 shows a side view of a first embodiment.

(3) FIG. 2 shows a sectional view of the first embodiment.

(4) FIG. 3 shows a circuit diagram of a first embodiment.

(5) FIG. 4 shows a simplified circuit diagram.

(6) FIG. 5 shows a further embodiment using a sensor.

(7) FIG. 6 shows a modified embodiment.

(8) FIG. 7 shows a simplified block diagram of the wear indication circuit.

(9) While the implementations of the invention are susceptible to various modifications and alternative forms, specific embodiments are illustrated in the drawings and are described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular disclosed form, but to the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.

DETAILED DESCRIPTION

(10) In FIG. 1, a side view of a preferred embodiment is shown. A slipring assembly 100 comprises a slipring module 110 and a slipring brush block 120. The slipring module 110 may rotate about the rotation axis 15 and comprises an isolating body 10 having a plurality of sliding tracks. Here, four sliding tracks 11, 12, 13, and 14 are shown, although there may be any other number of sliding tracks present. The sliding tracks are embedded in and/or held by the isolating body 10. Preferably, the sliding tracks are isolated from each other. There may also be configurations, where at least some of the sliding tracks are connected together electrically. Such configurations may be useful for transferring higher currents or signals with lower levels of noise. Here, a preferred embodiment of sliding tracks having V-shaped grooves is shown. These V-grooves provide the advantage that they can guide wires sliding on them and keep the wires precisely on predetermined tracks. Any other type of sliding track may be used instead, such as, for example, a track having multiple grooves or a track without grooves and having a planar surface.

(11) The slipring brush block comprises a brush carrier 20, which may be a printed circuit board or any other isolating material. It may also comprise a conducting material such as a metal, with isolated portions for holding the brushes. The brush block 20 holds a plurality of sliding brushes. In this embodiment, four wire brushes are shown, but there may be present any other number of brushes and any other kind of brushes. For example, the multi-fiber brushes or carbon brushes can be used. The brushes are spaced such that they fit to corresponding sliding tracks of the slipring module. There must not necessarily be one brush per sliding track, but there may also be a plurality of brushes contacting a given sliding track to increase current capability and/or reduce noise and/or contact resistance.

(12) In this embodiment, there are a first sliding brush 21. (having a first section 21a and a second section 21b, as shown in a side view of FIG. 2) that contacts first sliding track 11; a second sliding brush 22 that contacts a second sliding track 12, a third sliding brush 23 that contacts a third sliding track 13, and a fourth sliding brush 24 that contacts fourth sliding track 14. Sliding brushes 22, 23, 24 are structured by analogy with the brush 21.

(13) Preferably, the first sliding track 11 together with the first sliding brush 21 are used for wear indication. They may be used together with the second sliding track 12 and the second sliding brush 22, as will be shown later. Of course any other sliding tracks together with their corresponding sliding brushes may be used for wear indication.

(14) In FIG. 2, a sectional view of the first embodiment is shown in a plane cut through lines A-A of FIG. 1. It is preferred that the slipring module have a free bore, for example for carrying cables. A connector 16 is shown, which may be a soldering point or soldering pin or a connector, which contacts the first sliding track 11. A connecting cable may be soldered to this connector. Preferably, the other sliding tracks also have connectors to contact the sliding tracks from the inner side of the isolating body.

(15) In FIG. 3, a circuit diagram of a first embodiment is shown. The slipring assembly comprises a main signal path through the third sliding brush 23 together with the third sliding track 13, and the fourth sliding brush 24 together with the fourth sliding track 14, which is accessible through the first brush connection 41, the second brush connection 42, and the first ring connection 43 and the second ring connection 44. The assembly further includes a wear indication circuit 50 that has a first test port 51 and a second test port 52 connected to the first sliding brush 21 and the second sliding brush 22, which are in contact with the first sliding track 11 and the second sliding track 12. Both sliding tracks are connected to each other, thereby allowing a current flow between the first test port 51 and the second test port 52. The test results are output via the signal port 53. The third sliding brush 23 together with the third sliding track 13, and the fourth sliding brush 24 together with the fourth sliding track 14 are used for normal signal and/or power transmission over the slipring assembly. As the normal signal paths and the sliding tracks and brushes used for wear detection are completely separated, the overall design is comparatively simple. No care must be taken about electrical connections, unwanted currents and noise.

(16) In FIG. 4, a simplified circuit diagram is shown. In this embodiment, only three sliding tracks together with brushes are used. Here, the second test port 52 of the wear indication circuit 50 is connected to the first signal path comprising third sliding brush 23 and the third sliding track 13. Here, at least a common sliding track and a sliding brush are shared with the main signal path. This configuration reduces the number of required tracks. In this example sliding brush 22 and sliding ring 12 are no more required.

(17) In FIG. 5, a further embodiment having a sensor is shown, using a sensor 69 which may be connected by a sensor port 54 to the wear indication circuit 50. Here, only one connecting line is shown, which may comprise a plurality of electrical wires, as may be required by the sensor. The sensor may be a temperature sensor, which for example may be configured to detect over-temperature or even the temperature profile of the slipring and may allow the wear indication circuit to calculate lifetime expectancy independent from temperature. For example, extremely high or low temperature may shorten the lifetime, whereas using the slipring at moderate temperature levels may lengthen it. There may be an optical sensor that, for example, may be configured to detect electric arcs at the slipring. There may be a shock and/or vibration sensor for detecting mechanical vibrations, which may be an indication of a worn slipring module. It may also detect external vibration, which further would reduce the lifetime of the slipring assembly.

(18) In FIG. 6, a modified embodiment is illustrated. Here, the wear indication circuit 50 is connected to the sliding tracks 11 and 12, whereas the short circuit is at the brushes 21 and 22 that are connected together. A similar modification may be applied to any embodiments, because a slipring may be operated in any direction.

(19) In FIG. 7, a simplified block diagram of the wear indication circuit 50 is shown. A test signal source 61, which preferably is a DC current or voltage source (which also may be an AC current or voltage source), is connected via the first test port 51 and the second test port 52 to at least one sliding track and/or at least one sliding brush as shown above. The test signal source 61 may be controlled by an evaluation circuit 68. This evaluation circuit 68 may set up a specific current or voltage profile. For example, during short periods, a comparatively high current may be delivered to the slipring for measuring the high-current performance. A series resistor 62 may be provided for measuring the current flowing through the sliding brush and sliding track, although current measurement may be done by other means like a hall sensor detecting the magnetic field of the current or a current transformer for measuring an AC current. The voltage at the series resistor 62 may be amplified by current measurement amplifier 63 and delivered to evaluation circuit 68. A voltage measurement amplifier 64 may be provided for measuring the voltage between the at least one sliding brush and the sliding track connected to the first test port 51 and second test port 52. Under normal operating conditions, the resistance of the slipring connection between the sliding brushes and sliding tracks may be comparatively low, so the voltage drop should be comparatively low. With increasing wear of the slip-ring, the voltage drop will increase. There may further be an AC voltage measurement amplifier 65, which may be coupled via a capacitor 66 for measurement of AC or RF signals. Such signals may arise from contact noise, which may also increase with wear. Furthermore, a sensor amplifier 67 may be provided for delivering a signal in relation to the output of a sensor 69, connected to sensor port 54, to the evaluation circuit 68. There may be a signal port 53 connected to the evaluation circuit 68, by which the evaluation circuit 68 may signal an abnormal condition, a slip-ring OK signal, or even a complex numerical output, like the estimated total lifetime, the remaining lifetime, the total number of revolutions, or the estimated number of remaining revolutions. It is preferred if the evaluation circuit is a microcontroller, and it is further preferred if the signal port 53 is a port of a bus system. Such a bus system may be a CAN bus or any other industrial control bus, or Ethernet or any wireless communication interface.

(20) It will be appreciated by those skilled in the art that this invention provides sliprings for transfer of electrical signals and power. Modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein without departing from the spirit and scope of the invention as described in the following claims.

LIST OF REFERENCE NUMERALS

(21) 10 isolating body 11 first sliding track 12 second sliding track 13 third sliding track 14 fourth sliding track 15 rotation axis 16 connector 20 brush carrier 21, 21a, 21b first sliding brush 22 second sliding brush 23 third sliding brush 24 fourth sliding brush 41 first brush connection 42 second brush connection 43 first ring connection 44 second ring connection 50 wear indication circuit 51 first test port 52 second test port 53 signal port 54 sensor port 61 test signal source 62 series resistor 63 current measurement amplifier 64 voltage measurement amplifier 65 AC voltage measurement amplifier 66 capacitor 67 sensor amplifier 68 evaluation circuit 69 sensor 100 slip-ring assembly 110 slip-ring module 120 slip-ring brush block