Methods and system for wavelength tunable optical components and sub-systems
11656412 · 2023-05-23
Assignee
Inventors
- Francois Menard (Trois-Rivieres, CA)
- MICHAEL MENARD (VERDUN, CA)
- Frederic Nabki (Montreal, CA)
- Martin Berard (Repentigny, CA)
- Jonathan Briere (Terrebonne, CA)
Cpc classification
H01S5/12
ELECTRICITY
G02B26/0841
PHYSICS
H01S5/141
ELECTRICITY
H01S5/02325
ELECTRICITY
G02B6/12007
PHYSICS
G02B6/3518
PHYSICS
G02B6/3596
PHYSICS
H01S5/02216
ELECTRICITY
International classification
H01S5/02
ELECTRICITY
H01S5/02216
ELECTRICITY
H01S5/02325
ELECTRICITY
H01S5/12
ELECTRICITY
Abstract
Wavelength division multiplexing (WDM) has enabled telecommunication service providers to provide multiple independent multi-gigabit channels on one optical fiber. To meet demands for improved performance, increased integration, reduced footprint, reduced power consumption, increased flexibility, re-configurability, and lower cost monolithic optical circuit technologies and microelectromechanical systems (MEMS) have become increasingly important. However, further integration via microoptoelectromechanical systems (MOEMS) of monolithically integrated optical waveguides upon a MEMS provide further integration opportunities and functionality options. Such MOEMS may include MOEMS mirrors and optical waveguides capable of deflection under electronic control. In contrast to MEMS devices where the MEMS is simply used to switch between two positions the state of MOEMS becomes important in all transition positions. Improvements to the design and implementation of such MOEMS mirrors, deformable MOEMS waveguides, and optical waveguide technologies supporting MOEMS devices are presented where monolithically integrated optical waveguides are directly supported, moved and/or deformed by a MEMS.
Claims
1. An optical device comprising: a microoptoelectromechanical systems (MOEMS) element integrated upon a substrate comprising: a suspended portion movable relative to the substrate; a non-suspended portion; a suspended optical waveguide formed upon the suspended portion of the MOEMS element having a waveguide facet disposed proximate a facet of the suspended portion and opposite a facet of the non-suspended portion; a microelectromechanical systems (MEMS) element comprising a first part forming part of the non-suspended portion and a second part coupled to the suspended portion of the MOEMS element; one or more non-suspended optical waveguides disposed upon the substrate, each non-suspended optical waveguide having another waveguide facet disposed in a predetermined position relative to the facet of the non-suspended portion such that translation of the waveguide facet of the suspended optical waveguide relative to the facet of the non-suspended portion under the action of the MEMS element results in optical coupling to and from the suspended optical waveguide from and to a predetermined non-suspended optical waveguide of the one or more non-suspended optical waveguides.
2. The optical device according to claim 1, further comprising: the MOEMS element comprises: at least one first feature upon the facet of the suspended portion; and a plurality of second features disposed upon the facet of the non-suspended portion opposite the facet of the suspended portion; wherein the MEMS device further comprises a linear actuator for translating the suspended portion to adjust a gap between the facet of the suspended portion and the facet of the non-suspended portion such that: in a first configuration the facet of the suspended portion is moved towards the facet of the non-suspended portion such the at least one first feature is mated to a predetermined second feature of the plurality of second features once the MEMS element has translated the facet of the suspended optical waveguide to a predetermined position such that it is optically coupled to a predetermined non-suspended optical waveguide of one or more non-suspended optical waveguides; and in a first configuration the facet of the suspended portion is moved away from facet of the non-suspended portion such the at least one first feature disengages from a subset of the plurality of second features such that the facet of the suspended optical waveguide can be translated relative to the facet of the non-suspended portion to another predetermined position.
3. The optical device according to claim 1, wherein each non-suspended optical waveguide of the one or more non-suspended optical waveguides is optical coupled to a wavelength filter to filter optical signals being coupled to or from the suspended optical waveguide where the wavelength filter has a predetermined center wavelength and a predetermined optical bandwidth.
4. The optical device according to claim 1, further comprising a planar waveguide disposed upon the substrate between the facet of the non-suspended portion and each another waveguide facet of the one or more non-suspended optical waveguides such that optical signals are coupled to and from the suspended optical waveguide from and to the one or more non-suspended optical waveguides via the planar waveguide.
5. The optical device according to claim 1, further comprising an anchor integrated upon the substrate; wherein the suspended portion of the MOEMS comprises a beam having a first end forming the facet of the suspended portion and a second distal end coupled to the MEMS element; the anchor is disposed between the first end and the second distal end; the beam and MEMS element are axially aligned; and a second distal end of the suspended optical waveguide couples to another non-suspended waveguide formed upon the anchor.
6. The optical device according to claim 1, wherein the suspended portion of the MOEMS comprises a beam having a first end forming the facet of the suspended portion and a second distal end coupled to another non-suspended waveguide formed upon another non-suspended portion of the MOEMS element; the anchor is disposed between the first end and the second distal end; and the MEMS element is disposed laterally to the beam and coupled to the beam by an actuator beam which forms a portion of the second part of the MEMS.
7. The optical device according to claim 1, further comprising an optical gain element comprising: a first facet having a predetermined high reflectivity over a first optical passband; and a second facet having a predetermined low reflectivity over the first optical passband coupled to a distal end of the suspended optical waveguide; and one or more wavelength filters integrated upon the substrate, each wavelength filter of the one or more wavelength filters coupled to a predetermined non-suspended optical waveguide of the plurality of non-suspended optical waveguides to filter optical signals being coupled to or from the suspended optical waveguide; wherein the first optical passband covers a range of wavelengths defined by the one or more wavelength filters; each wavelength filter of the one or more wavelength filters has a predetermined center wavelength and a predetermined optical bandwidth; and the optical gain element acts in combination with a selected wavelength filter of the one or more wavelength filters established as being optically coupled to the suspended waveguide portion under action of the MEMS element to establish the optical device as a wavelength specific optical emitter having an optical emission wavelength and bandwidth established by the selected wavelength filter of the plurality of wavelength filters.
8. An optical device comprising: a microoptoelectromechanical systems (MOEMS) element integrated upon a substrate comprising: a suspended portion movable relative to the substrate; a non-suspended portion; a suspended optical waveguide formed upon the suspended portion of the MOEMS element having a waveguide facet disposed proximate a facet of the suspended portion and opposite a facet of the non-suspended portion; a microelectromechanical systems (MEMS) element comprising a first part forming part of the non-suspended portion and a second part coupled to the suspended portion of the MOEMS element; a plurality of non-suspended optical waveguides disposed upon the substrate, each non-suspended optical waveguide having another waveguide facet disposed in a predetermined position relative to the facet of the non-suspended portion such that translation of the waveguide facet of the suspended optical waveguide relative to the facet of the non-suspended portion under the action of the MEMS element results in optical coupling to and from the suspended optical waveguide from and to a predetermined non-suspended optical waveguide of the plurality of non-suspended optical waveguides.
9. The optical device according to claim 8, further comprising: the MOEMS element comprises: at least one first feature upon the facet of the suspended portion; and a plurality of second features disposed upon the facet of the non-suspended portion opposite the facet of the suspended portion; wherein the MEMS device further comprises a linear actuator for translating the suspended portion to adjust a gap between the facet of the suspended portion and the facet of the non-suspended portion such that: in a first configuration the facet of the suspended portion is moved towards the facet of the non-suspended portion such the at least one first feature is mated to a predetermined second feature of the plurality of second features once the MEMS element has translated the facet of the suspended optical waveguide to a predetermined position such that it is optically coupled to a predetermined non-suspended optical waveguide of the plurality of non-suspended optical waveguides; and in a first configuration the facet of the suspended portion is moved away from facet of the non-suspended portion such the at least one first feature disengages from a subset of the plurality of second features such that the facet of the suspended optical waveguide can be translated relative to the facet of the non-suspended portion to another predetermined position.
10. The optical device according to claim 8, further comprising a plurality of wavelength filters integrated upon the substrate, each wavelength filter of the plurality of wavelength filters coupled to a predetermined non-suspended optical waveguide of the plurality of non-suspended optical waveguides to filter optical signals being coupled to or from the suspended optical waveguide; and each wavelength filter of the plurality of wavelength filters has a predetermined center wavelength and a predetermined optical bandwidth.
11. The optical device according to claim 8, further comprising an optical gain element comprising: a first facet having a predetermined high reflectivity over a first optical passband; and a second facet having a predetermined low reflectivity over the first optical passband coupled to a distal end of the suspended optical waveguide; and a plurality of wavelength filters integrated upon the substrate, each wavelength filter of the plurality of wavelength filters coupled to a predetermined non-suspended optical waveguide of the plurality of non-suspended optical waveguides to filter optical signals being coupled to or from the suspended optical waveguide; wherein the first optical passband covers a range of wavelengths defined by the plurality of wavelength reflective filters; each wavelength filter of the plurality of wavelength filters has a predetermined center wavelength and a predetermined optical bandwidth; and the optical gain element acts in combination with a selected wavelength filter of the plurality of wavelength filters established as being optically coupled to the suspended waveguide portion under action of the MEMS element to establish the optical device as a wavelength specific optical emitter having an optical emission wavelength and bandwidth established by the selected wavelength filter of the plurality of wavelength filters.
12. The optical device according to claim 8, further comprising a planar waveguide disposed upon the substrate between the facet of the non-suspended portion and each another waveguide facet of the plurality of non-suspended optical waveguides such that optical signals are coupled to and from the suspended optical waveguide from and to the plurality of non-suspended optical waveguides via the planar waveguide.
13. An optical device comprising: an optical gain element providing optical amplification of optical signals over a first optical passband; a mirror having a predetermined high reflectivity over a predetermined portion of the first optical passband coupled to a first optical port of the optical gain element; and a microoptoelectromechanical systems (MOEMS) element integrated upon a substrate comprising: a suspended portion movable relative to the substrate; a non-suspended portion; a suspended optical waveguide formed upon the suspended portion of the MOEMS element having a waveguide facet disposed proximate a facet of the suspended portion and opposite a facet of the non-suspended portion; a microelectromechanical systems (MEMS) element comprising a first part forming part of the non-suspended portion and a second part coupled to the suspended portion of the MOEMS element; one or more non-suspended optical waveguides disposed upon the substrate, each non-suspended optical waveguide having another waveguide facet disposed in a predetermined position relative to the facet of the non-suspended portion such that translation of the waveguide facet of the suspended optical waveguide relative to the facet of the non-suspended portion under the action of the MEMS element results in optical coupling to and from the suspended optical waveguide from and to a predetermined non-suspended optical waveguide of the one or more non-suspended optical waveguides; one or more wavelength filters, each wavelength filter coupled to a distal end of a predetermined non-suspended optical waveguide from the end of the predetermined non-suspended waveguide having the another facet and coupling back to the predetermined non-suspended waveguide optical signals within a second optical passband within the predetermined portion of the first optical passband.
14. The method according to claim 13, wherein activation of the MEMS element translates the waveguide facet disposed proximate the facet of the suspended portion and opposite the facet of the non-suspended portion such that optical signals within the suspended waveguide are coupled to a predetermined non-suspended waveguide of the one or more non-suspended waveguides and therein to its associated wavelength filter; optical signals within the suspended waveguide are coupled to and from a second port of the optical gain element such that the selected non-suspended waveguide of the one or more non-suspended waveguides and its associated wavelength filter provide another mirror having a high reflectivity over the second optical passband of the wavelength filter associated with the selected non-suspended waveguide of the one or more non-suspended waveguides.
15. The method according to claim 13, wherein the second optical passbands of the one or more wavelength filters are within an optical telecommunications window known as the O-band.
16. The method according to claim 13, wherein the second optical passbands of the one or more wavelength filters are within an optical telecommunications window selected from the group of bands known C-band, L-band, E-band, S-band and O-band.
17. The method according to claim 13, wherein the second optical passbands of the one or more wavelength filters cover a first optical telecommunications window and a second optical telecommunications window; and each of the first telecommunications window and the second telecommunications window are selected from the group of bands known C-band, L-band, E-band, S-band and O-band.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention will now be described, by way of example only, with reference to the attached Figures, wherein:
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DETAILED DESCRIPTION
(34) The present invention is directed to microoptoelectromechanical systems (MOEMS) and more particular to designs and enhancements for optical microelectromechanical systems (MEMS) waveguides and mirrors as well as optical components exploiting such optical MEMS elements.
(35) The ensuing description provides exemplary embodiment(s) only, and is not intended to limit the scope, applicability or configuration of the disclosure. Rather, the ensuing description of the exemplary embodiment(s) will provide those skilled in the art with an enabling description for implementing an exemplary embodiment. It being understood that various changes may be made in the function and arrangement of elements without departing from the spirit and scope as set forth in the appended claims.
(36) Within this specification the inventors refer to optical waveguides which are planar, confined vertically, but not confined laterally as two-dimensional (2D) optical waveguides (2D) and those optical waveguides which are further confined laterally and vertically as three-dimensional (3D) optical waveguides.
(37) Wavelength Tunable Optical Source
(38) As noted supra wavelength tunable optical sources and/or receivers have significant benefit in the provisioning of transmitters, receivers, and transceivers within todays optical communication networks and evolving requirements for optical networks with dynamic wavelength allocation, reduced installation complexity, single line card designs, and reconfigurability. Within the prior art several approaches have been employed to date and whilst these have demonstrated high performance transmitters, they suffer limitations such as assembly complexity, achievable performance, and high cost. Two such prior art approaches are depicted in second and third images 100B and 100C respectively in comparison to a standard fixed wavelength laser source in first image 100A in
(39) In first image 100A a fixed wavelength laser source is depicted in a dual-in line (DIL) package configuration and comprises monitor photodiode (not identified for clarity) and laser diode die 111 mounted upon a chip carrier 112 which comprises a thermistor (not identified for clarity) for monitoring the temperature as the laser diode die 111 has a fast wavelength versus temperature profile. The output of the laser diode die 111 is coupled via an optical lens—optical isolator assembly 113 such that is focused at a location 113 wherein the optical fiber within a ferrule assembly 114, for example, is positioned and assembled to couple the optical signal to the network via optical fiber pigtail 115. The laser diode die 111 may, for example, be a distributed feedback (DFB) laser, a distributed Bragg reflector (DBR) laser or a monolithic externally modulated DFB laser.
(40) Accordingly, in second image 100B a wavelength settable transmitter assembly prior to optical fiber pigtailing and sealing is depicted. As shown the assembly comprises a laser array 121, MEMS switch array 122, monitor photodiode 123 and wavelength locker 124. The wavelength locker 124 provides a means of locking the laser array 121 to a predetermined grid, such as 100 GHz C-band grid of long-haul telecommunications around 1550 nm. Accordingly, the laser array 121 comprises an array of optical sources monolithically integrated into the same semiconductor die, e.g. 40 DFB lasers. The provisioning of the selected wavelength for the transmitter is determined by the provisioning of electrical drive current to the appropriate DFB laser within the laser array 121 and the switching of the appropriate MEMS switch element within the MEMS switch array 122. As such the approach is costly in that not only must a monolithic indium phosphide (InP) M-channel DFB laser array be implemented but also an array of M MEMS switches. Accordingly, in some instances the free-space optical interconnect from the laser array 121 to optical fiber (not depicted for clarity) is replaced by a wavelength division multiplexer, such as an array waveguide grating (AWG) on the same die as the laser array 121.
(41) Third image 100C depicts an alternate wavelength tunable transmitter exploiting an external cavity laser (ECL) configuration wherein rather than the laser diode die having two high reflectivity facets to support the required cavity oscillation to provide gain within the semiconductor device the laser diode die has one or no high reflectivity facets and forms a resonant optical cavity with one or two external mirrors. In this instance a single external mirror 131 is employed in conjunction with a semiconductor optical amplifier (SOA) die 132 that has a high reflectivity facet towards the optical fiber pigtail 135 and a low reflectivity facet towards the external mirror 131. The resultant laser output is coupled from the SOA die 132 to the optical fiber pigtail 135 via isolator 133 and lens 134. In this instance the external mirror 132 is a tunable Fabry-Perot cavity filter 131 that provides for wavelength dependent reflectivity such that the output of the assembly is wavelength specific according to the settings of the tunable Fabry-Perot cavity filter 131 allowing the emission wavelength to be adjusted. However, the characteristics of the source are now defined by the quality of the Fabry-Perot cavity filter, which even when implemented using a MEMS construction does not achieve the sidelobe rejection of the DFB approaches.
(42) Accordingly, it would be beneficial to provide a tunable wavelength transmitter which can be fabricated at reduced cost commensurate with the pricing expectations of telecom system providers and telecom original equipment manufacturers (OEMs) for high volume generalized deployment within optical access networks, local area network, and data centers for example. Accordingly, the inventors have established a hybrid circuit implementation exploiting an ECL configuration utilizing an InGaAsP SOA, for 1310 nm or 1550 nm wavelength ranges, in conjunction with selective silicon MEMS addressed wavelength reflector(s). Alternatively, other material systems such as GaAs may be employed for shorter wavelength below C-band including the S-band/E-band/O-band operation etc. for wavelength down from 1530 nm to 1260 nm or lower. As depicted in fourth image 100D in
(43) Referring to
(44) It would be evident that in addition to wavelength tunable transmitters the approach of a MEMS mirror in conjunction with an array of Bragg reflectors may also form part of wavelength tunable receivers, reconfigurable optical add-drop multiplexers (ROADMs), wavelength selective optical switches, and other wavelength selective structures, for example.
(45) Optical Waveguide Technologies
(46) According to embodiments of the invention exploiting MEMS mirrors, the substrate of choice is usually silicon due its low cost, breadth of doping options, and the availability of standard MEMS fabrication processes, prototyping facilities, and production operations, e.g. MUMPS (Multi-User MEMS Processes) from MEMSCAP, Sandia National Laboratories SUMMiT V processes, Teledyne DALSA's Multi-Project Wafer “Shuttle” runs and production facilities, and STMicroelectronics high volume MEMS manufacturing facilities for example.
(47) Silicon Nitride Core Waveguide Platform
(48) Amongst the optical waveguide technology options that are compatible with deposition over SOI MEMS wafer for optical waveguides in the telecommunication windows at 1300 nm & 1550 nm are silicon nitride (Si.sub.3N.sub.4) cored waveguides with silicon dioxide (SiO.sub.2) cladding. An example of such a waveguide geometry is depicted in first waveguide cross-section 300A in
(49) Silicon on Insulator Waveguide Platform
(50) Amongst the optical waveguide technology options that are compatible with deposition over SOI MEMS wafer for optical waveguides in the telecommunication windows at 1300 nm & 1550 nm are silicon-on-insulator waveguides with air cladding at the top and silicon dioxide (SiO.sub.2) cladding at the bottom. Referring to second waveguide cross-section 300B in
(51) However, due to the high refractive index of Si the thickness limit of the silicon (Si) for a single-mode waveguide is 220 nm which is too thin for MEMS devices. However, at a thickness of 1 μm 5 modes exist within a silicon planar waveguide having modal indices of n=3.405,3.203,2.845,2.281,1.487 and accordingly a rib waveguide geometry may be employed in order to select the fundamental mode. Accordingly, the MEMSM 3300 for 1 μm Si may be formed from the same material. Due to the refractive indices the anti-reflection (AR) layer on the air gap of the optical waveguide 3200 and MEMSM 3300 can be formed from parylene with a refractive index of 1.66. The thickness of the AR coating would be approximately 233 nm.
(52) Silicon Nitride Core Waveguide MEMS Circuit Designs
(53) Referring to
(54) Accordingly it would be evident that with a Si.sub.3N.sub.4 waveguide technology that the number of channels can be significant and equal the number of channels (40) in a standard C-band 100 GHz telecommunications network channel plan or at 80 channels either the equivalent ITU 50 GHz C-band channel plan or both of the ITU C and L bands within a single device.
(55) Silicon-on-Insulator Waveguide MEMS Circuit Designs
(56) Referring to
(57) Accordingly it would be evident that with a Si waveguide technology that the number of channels is typically lower than the number with Si.sub.3N.sub.4 waveguide technology but that it can still be significant and equal or exceed the number of channels (40) in a standard C-band 100 GHz telecommunications network channel plan or the equivalent ITU 50 GHz C-band channel plan or both of the ITU C and L bands within a single device. However, generally Si tunable wavelength devices will be lower channel count as their footprint is smaller than the equivalent Si.sub.3N.sub.4 circuits both in terms of the MEMSM and the footprint for the Bragg gratings enabling lower costs silicon photonics applications such as called for by the ITU-T G.989.2 standard where the number of DWDM channels that need to be selected is smaller than in pure WDM-PON.
(58) MEMS & Optical Waveguide Manufacturing Process Flow—Silicon Nitride Core
(59) The manufacturing sequence described below in respect of
(60) Referring to first schematic 600A in
(61) Accordingly, referring to second schematic 600B in
(62) Now referring to fourth schematic 600D in
(63) Next in fifth schematic 600E in
(64) Subsequently in sixth schematic 600F in
(65) Alternatively, the process sequence resulting in fifth and sixth schematics 600E and 600F may be reversed such that the waveguide is first removed above the MEMS actuator part and then it would be patterned using a more optimized mask. Now referring to eighth schematic 600H in
(66) In ninth schematic 600I in
(67) Semi-Circular MEMS Mirror (SC-MEMSM) & Actuator Design
(68) As discussed supra in respect of the MOTUS an optical signal is coupled from an initial optical waveguide to a MEMS mirror wherein it is reflected and coupled to a subsequent optical waveguide having a Bragg grating formed within. The reflected optical signals from the Bragg grating then traverse the reverse path. Accordingly, the MEMS mirror rotates to couple to different optical waveguides with different Bragg gratings and thence provide the required wavelength tunability. In order to minimize losses, the optical signal is maintained in waveguides all the way through this process and accordingly the region between the ends of the waveguides and the mirror is a waveguide as well. This results in a semi-circular MEMS mirror (SC-MEMSM) so that the mirror can rotate, the optical signal is maintained within the waveguide, and the waveguide can rotate relative to the channel waveguide section of the MOTUS optical engine.
(69) Accordingly, referring to
(70) Referring to fourth to sixth images 1040 to 1060 respectively in
(71) SC-MEMSM Mirror Design
(72) Within the embodiments of the invention, process flows, and variants discussed and described supra in respect of
(73) The first class is where the rear reflecting mirror surface is a planar mirror such that the optical signals impinging upon it at an angle β° to the normal of the planar surface are reflect and propagate away at an angle β° on the other side of the normal. Such a rear reflecting planar mirror is depicted in the SEM images in
(74) The second is a curved back mirror where the reflecting mirror surface has a predetermined profile such that the normal to the mirror surface varies across the surface and hence whilst locally each optical signal will reflect according to the normal at its point of incidence the overall effect of the mirror on beam is determined by the profile of the mirror and the point at which the optical beam impinges. Considering the rear reflecting planar mirror as depicted in
(75) However, it would be evident that other profiles for the rear reflecting mirror surface may be employed according to the functionality of the overall optical circuit and the characteristics of the mirror required. For example, the rear surface may have a radius of curvature lower than the distance from the waveguides such that the optical signals are focused within the body of the SC-MEMSM and are diverging at the plane of the optical waveguides.
(76) Referring to
(77) Beneficially, the small planar region with a larger optical mode makes the insertion loss of the MOTUS optical engine 1100 less sensitive to edge roughness. Referring to
(78) Referring to
(79) In contrast to the first MOTUS optical engine 1100 the second MOTUS optical engine 1200 optical signals coupled from the input/output waveguide 1220 to the Bragg grating within a Bragg waveguide 1160 that are not reflected propagate further within the Bragg waveguide 1160 until they couple to lens 1210 and are focussed onto through waveguide 1230. Accordingly, if, for example 40 channels of 100 GHz spaced C-band (e.g. ITU channels 21-60) are coupled to the second MOTUS optical engine 1200 and a Bragg waveguide is designed to reflect a sub-band comprising channels 21-24 then the remaining channels 25-60 will be coupled through the Bragg grating unaffected into the lens 1210 and thence to the through waveguide 1230.
(80) Referring to
(81) Now referring to
(82) Channel DMUX 1355 may be formed from grating assisted directional couplers in order to provide the required separation of the reflected optical signals from the transmitted optical signals. Alternatively, rather than 4 filters the channel DMUX 1355 may employ 3 serially connected filters and simply couple the output of the third filter to the last photodetector. Alternatively, channel DMUX 1355 may comprise 3 sets of 10 Bragg gratings configured in a 1-skip-3 configuration and daisy chained through 4 optical circulators and connected to the 4 photodiodes.
(83) Also depicted are four MOTUS based Lambda Tunable transmitters Tx1 1310 to Lambda Tunable transmitter Tx4 1340 respectively which are used to generate the new optical signals within the dropped sub-band for re-insertion into the network. The electrical CPPI-4 sub-band signal from a host is modulated to the right wavelengths on each MOTUS based Lambda Tunable transmitters Tx1 1310 to Lambda Tunable transmitter Tx4 1340 respectively. Each of the Lambda Tunable transmitters Tx1 1310 to Lambda Tunable transmitter Tx4 1340 respectively has 10 programmable wavelengths of operation such that the 10 sub-bands are supported by the appropriate selection of the distributed Bragg reflector (DBR), e.g. Bragg grating, within the MOTUS optical engine. Accordingly, the Actuator Driver Circuit 1395 aligns the silicon MEMS mirrors within the four transmitting MOTUS optical engines to the desired sub-band. Accordingly, the tunable source comprising either a wideband laser in combination with the MOTUS optical engine or an optical gain block within a resonant cavity with the MOTUS optical engine provides the appropriate wavelength from the selected sub-band which is then coupled to an external modulator within each of the Lambda Tunable transmitters Tx1 1310 to Lambda Tunable transmitter Tx4 1340 respectively. The optical signals are then coupled to 4:1 MUX 1370 such that at this stage the four newly generated signals are combined together and then in 2:1 MUX 1380 are coupled to the remaining passed-through sub-bands.
(84) Accordingly, Lambda Tunable transmitters Tx1 1310 to Lambda Tunable transmitter Tx4 1340 respectively which exploit the first MOTUS optical engine 1100 in conjunction with an optical gain element 13010 and external modulator 13020. Any optical amplification within the ROADSTER 600 has been omitted for clarity. As depicted the Channel DMUX 655 is an array of Bragg grating devices, such as grating assisted reflective directional couplers or grating assisted transmissive directional couplers for example in order to remove the requirement for isolators to separate reflected optical signals from the forward propagating signals. The Bragg grating devices may be cyclic, low free spectral range, geometries such that one Channel DMUX 655 operates on all bands.
(85) MOTUS Semiconductor Integration
(86) As discussed supra in respect of embodiments of the invention the MOTUS optical engine has been described as forming part of a tunable optical source in conjunction within an optical gain medium. If a semiconductor optical gain block is provided having one facet with low reflectivity and another facet with high reflectivity then if the facet with low reflectivity is coupled via the MOTUS optical engine to a wavelength selective reflector then the resulting wavelength dependent optical cavity will oscillate and lase at the wavelength defined by the wavelength selective reflector. With a MOTUS optical engine the resulting laser will be programmable in wavelength according to each of the Bragg reflectors selected through the SC-MEMSM.
(87) As the MOTUS optical engine is based upon MEMS devices exploiting silicon on insulator substrates within the embodiments of the invention described supra then it would be evident that the semiconductor optical gain block may be integrated onto the MOTUS optical engine. Referring to
(88) In first schematic 1400 a gain block 1410, which typically comprises an InGaAsP stack upon an InP substrate which is etched to form a rib or rib-loaded waveguide, has deposited upon it alignment features which key to features etched into the silicon underlying the SiO.sub.2—Si.sub.3N.sub.4—SiO.sub.2 waveguide. Accordingly, the position of the gain block 1410 is laterally defined by the features etched into the silicon which may be provided as part of the same processing sequence as the formation of the MOTUS optical engine. The vertical position of the gain block 1410 relative to the SiO.sub.2—Si.sub.3N.sub.4—SiO.sub.2 waveguide is determined by the features etched into the silicon, the alignment features deposited onto the gain block 1410, and the tolerances of the SiO.sub.2—Si.sub.3N.sub.4—SiO.sub.2 waveguide layers.
(89) In second schematic 1450 a gain block 1420 is aligned to an optical waveguide formed within a SiO.sub.2—Si.sub.3N.sub.4—SiO.sub.2 waveguide. In this instance, the vertical alignment of the optical waveguide within the gain block 1420 to the SiO.sub.2—Si.sub.3N.sub.4—SiO.sub.2 waveguide is determined by the depth of the InP substrate etching of the gain block 1420 and the SiO.sub.2—Si.sub.3N.sub.4—SiO.sub.2 waveguide tolerances whilst lateral alignment is achieved through physical features formed within the SiO.sub.2—Si.sub.3N.sub.4—SiO.sub.2 structure and the gain block 1420 but now these are solely for lateral alignment.
(90) Now referring to
(91) In second schematic 1550A a gain block 1520 is aligned to an optical waveguide formed within a Si waveguide. In this instance, the vertical alignment of the optical waveguide within the gain block 1420 to the Si waveguide is determined by the depth of the InP substrate etching of the gain block 1420 and the etch depth, Si waveguide tolerances whilst lateral alignment is achieved through physical features formed within the Si layer and the gain block 1420 but now these are solely for lateral alignment.
(92) Referring to
(93) The optical interface between the semiconductor optical gain block 1520B and the silicon nitride cored MOTUS 1430 and silicon cored MOTUS 1530 respectively may also comprise angled facets relative to the optical waveguides with each of the semiconductor optical gain block 1520B and the silicon nitride cored MOTUS 1430 and silicon cored MOTUS 1530 respectively. Alternatively, the facets may be normal, and the waveguides angled relative to the facets. The angled interfaces may reduce the reflectance and/or increase the AR coating manufacturing tolerances.
(94) In addition to the optical gain block an external modulator may also be hybridly integrated with the MOTUS optical engine either as a discrete element or integrated with the optical gain block. It would also be evident that whilst the optical gain block is shown at the end of the MOTUS optical engine distal from the SC-MEMSM that in other embodiments of the invention according to the number of channels, rotation angle of the SC-MEMSM, acceptable handling width of optical gain block, etc., that the gain block 1610 discretely or the gain block 1610 and modulator 1620 may be disposed closer to the SC-MEMSM thereby reducing the length of the optical cavity forming the laser cavity as depicted in
(95) Accordingly, referring to
(96) Referring to
(97) Now referring to
(98) Referring to
(99) Whilst the optical circulator 2010 provides for separation of the input forward propagating signals and backward propagating signals these can be bulky and expensive devices. Accordingly, referring to
(100) As noted supra the design of the MOTUS optical engine allows for asymmetry in the waveguides. An example of this is depicted in
(101) Now referring to
(102) Within other embodiments of the invention according to variations of flip-chip mounting the semiconductor optical gain block and external modulator evanescent coupling from the passive waveguides, see for example Park et al. in “A Hybrid AlGaInAs—Silicon Evanescent Amplifier” (IEEE Phot. Tech. Lett., Vol. 19, pp. 230-232) and Bowers et al. in “Integrated Optical Amplifiers on Silicon Waveguides” (Proc. Integrated Photonics and Nanophotonics Research and Applications, Paper ITuG1, 2007).
(103) Within other embodiments of the invention the semiconductor optical laser may be formed within the silicon core waveguides using concepts including, but not limited to, microring lasers. At other wavelength ranges, e.g. 1300 nm, structures such as semiconductor components comprising a Si substrate, an active region, and a Si capping layer on said active region. The active region, see U.S. Pat. No. 6,403,975, may be a superlattice comprising alternating layers of Si(1-y)C(y) and Si(1-x-y)Ge(x)C(y). In another embodiment it is a superlattice comprising a plurality of periods of a three-layer structure comprising Si, Si(1-y)C(y) and Si(1-x)Ge(x) and in another a plurality of periods of a three-layer structure comprising Si, Si(1-y)C(y) and Si(1-x-y)Ge(x)C(y) layers.
(104) Within the embodiments of the invention a conventional semiconductor gain block based upon a semiconductor optical amplifier (SOA) may be employed for the gain block. Alternatively, a quantum dot SOA (QD-SOA) may be employed with appropriate coatings to provide the gain block or as an optical amplifier within optical circuits such as the ROADSTER for example. In some embodiments of the invention a pair of QD-SOA amplifiers may be employed rotated with respect to one another by 90° in order to compensate for polarization dependent effects within the QD-SOAs. Alternatively, a polarization diversity circuit with dual optical amplifiers may be employed.
(105) Now referring to
(106) Within other embodiments of the invention different Si.sub.3N.sub.4 waveguide core thicknesses may be employed according to the design criteria of the MOTUS. For example, at 1550 nm in singlemode optical waveguides reduced polarization dependence can be achieved through the use of square waveguides with SiO.sub.2 upper and lower cladding. For example, a 600 nm×600 nm core may be employed.
(107) Now referring to
(108) Now referring to
(109) Now referring to
(110) As depicted the optical waveguide upon actuator 2530 is supported by MEMS beam 2550 which is connected to MEMS actuator 2560. Accordingly, motion of the MEMS actuator 2560 results in translation of the optical waveguide upon actuator 2530 and second exposed core region 2540 relative to either another optical waveguide or an optical component. As such, with a pair of optical waveguides of which the MOEMS OWMP 2500A forms part then a variable optical attenuator (VOA) functionality can be directly integrated into the MOEMS for power management etc. First and second variant MOEMS OWMPs 2500B and 2500C respectively depict designs without the second exposed core region 2540 and with an optical waveguide taper respectively. Other variants such as an optical waveguide taper forming part of the second exposed core region 2540 may be implemented, for example, as would be evident to one of skill in the art.
(111) Now referring to
(112) Accordingly, activation of one or other or both of the first and second angular comb drives 2670A and 2670B results in the movement of the respective one of the first and second actuators 2630A and 2630B which pivot about their respective anchors 2640A and 2640B such that the distal ends of the first and second actuators 2630A and 2630B from the first and second angular comb drives 2670A and 2670B similarly move thereby moving the optical waveguide supported by these distal ends of the first and second actuators 2630A and 2630B. In
(113) Within telecommunication architectures such as those supporting the full service access network many variants of passive optical networks (PONs) have been considered. Amongst, these are next generation PON architectures exploiting WDM and TDM such as the cost called Next Generation PON stage 2 (NG-PON2) which exploits a coloured optical line terminal (OLT) coupled to an optical distribution network (ODN) with colorless optical network units (ONUs) coupled to the distributive ODN. In such networks colorless implies that the ONU or other element operates over a range of optical wavelengths without requiring the network operator to select and deploy wavelength specific (coloured) components/devices. One approach is the exploitation of small free spectral range components whilst another is to deploy wavelength tunable/settable components. Within an NG-PON2 the OLT determines the bandwidth and wavelength for each ONU such that both the receiver and the transmitter within the ONU must be wavelength settable.
(114) Now referring to
(115) In contrast the second wavelength selection MOTUS optical engine 2715 employs an array of reflective filters 2780 in combination with a reflective SOA (RSOA) element 2770 to form a wavelength selective resonating cavity wherein the resulting wavelength specific output from the high reflectivity facet of the RSOA element 2770 is coupled via a Mach-Zehnder modulator 2765 to the band filter circuit 2760 and therein to the optical fiber 2750. The outputs from the array of reflective filters 2780 are combined via second combiner circuit 2725 and coupled to photodetector circuit 2740. Optical alignment within the transceiver circuit 2700A is provided via first to fourth MEMS actuators 2730A to 2730D wherein these respectively provide: Alignment from first combiner circuit 2720 to the optical waveguide coupling to the photodetector circuit 2740; Alignment from second combiner circuit 2725 to the optical waveguide coupling to the photodetector circuit 2740; Alignment between optical waveguide coupled to second wavelength selection MOTUS optical engine 2715 and RSOA element 2770; and Alignment between high reflectivity facet of RSOA element 2770 and optical waveguide coupling to the Mach-Zehnder modulator 2765.
(116) For example, first and second combiner circuits 2720 and 2725 may employ a tree-structure of directional coupler wavelength division multiplexers (WDMs) and/or Mach-Zehnder interferometer WDMs as well as single to multimode couplers, array waveguide grating (AWG) WDMs etc. The photodetector circuit 2740 may be implemented within the same silicon circuit as the passive optical waveguides, transmissive and reflective wavelength filters, first and second wavelength selective MOTUS optical engines 2710 and 2715 etc. The photodetector circuit 2740 comprises a high speed photodetector for the received data on the C-band optical signal filtered and a low speed photodetector for the outputs from the array of reflective filters 2780 within the L-band. Alternatively, the photodetector circuit 2740 may be an InP die flip-chipped to the transceiver circuit 2700A with or without additional actuators for alignment depending upon the alignment tolerances of the optical photodetector(s). The RSOA element 2770 would be an InP die flip-chipped to the transceiver circuit 2700A.
(117) Now referring to
(118) Also depicted within dual-band transceiver circuit 2700B in
(119) Within dual-band transceiver circuit 2700B the optical filter circuit 27010 may be replaced by a directional coupler. Any upstream signals reflected within the network are isolated from the transmitter through the split ratio of the tap coupler 27040 in conjunction with double pass excess loss of the Mach-Zehnder modulator 27050 and double pass excess loss of the coupler at the front-end of the dual-band transceiver circuit 2700B. Within other transceivers WDM components for coupling the upstream/downstream signals from and to the transceiver.
(120) Now referring to
(121) Now referring to
(122) In contrast to other wavelength tunable lasers within other transmitters and transceivers the LO should provide both TE and TM polarisations such that incoming variations in the state of polarization do not result in receiver signal fade as the LO and received signal become orthogonal in polarization. This can be achieved either through design of the optical waveguides/gratings in conjunction with the OSA or through employing a polarization scrambler/rotator such as known in the prior art employing, for example, dual core waveguides. Optionally, dual polarizations may be exploited as dual carriers such that dual polarization (DP) transmission may be undertaken with each polarization encoded using quadrature phase shift keying (QPSK), for example, to provide DP-QPSK modulation.
(123) Now referring to
(124) Now referring to
(125) It would be evident to one skilled in the art that the first and second wavelength selective filters 2900A and 2900B in
(126) Now referring to
(127) Optionally, the grating 3030 may also be formed upon the rear surface of the SC-MEMS 3030 rather than within the planar waveguide itself which may remove an additional lithography and etching sequence within the manufacturing flow. Optionally, the MEMS tuned waveguide grating optical routing described and depicted with respect to
(128) Within the embodiments of the invention described supra in respect of
(129) Whilst embodiments of the invention described supra in respect of
(130) Within embodiments of the invention described above in respect of the Figures then it would be evident that an air gap is provided between the SC-MEMSM and the remaining optical circuit in order to allow the SC-MEMSM to freely rotate. However, once the wavelength is set it will typically be left at that wavelength for a significant period of time whereby removal of the requirement to maintain electrostatic actuation may be beneficial. Accordingly, within embodiments of the invention the SC-MEMSM is employed in conjunction with a linear actuator that pushes the SC-MEMSM towards the waveguides thereby reducing the gap or eliminating it such that friction may keep the SC-MEMSM in position.
(131) Within other embodiments of the invention the upper surface of the SC-MEMS may have features formed upon it that the opposite shape to features formed on the upper surface of the optical waveguide section of the MOTUS. These may be formed, for example, using a metal deposited onto these surfaces whilst the air gap is filled within a sacrificial material, e.g. parylene, allowing one of the feature upon the SC-MEMSM or optical waveguide section to project forward of the optical sidewall. In this manner as the SC-MEMSM is moved forward under the action of a linear actuator then these features act to align the SC-MEMSM by their alignment and geometry. These features may therefore act to limit the subsequent lateral/rotational movement of the SC-MEMSM.
(132) Within other embodiments of the invention the SC-MEMSM may be latched once set to the appropriate location. Such latching may, for example, be provided by a latching mechanism forming part of the lateral actuator or alternatively the latching may be achieved through a coupling another MEMS structure to the SC-MEMSM. Such a coupling may for example be a deformation of a MEMS formed above or adjacent to the SC-MEMSM to locate against a feature within the vertical surface of the SC-MEMSM or the sidewall of the SC-MEMS. With the knowledge of the rotation of the SC-MEMSM to one of a series of predetermined locations to align to the waveguides containing wavelength selective transmissive or reflective structures these features to latch the SC-MEMSM may be in predetermined locations.
(133) Within other embodiments of the invention once the SC-MEMSM has been aligned to the appropriate waveguide then gripping latching actuators may grip the electrostatic actuators rotating the SC-MEMSM.
(134) Within embodiments of the invention described above in respect of the Figures then it would be evident to one skilled in the art that these are specific but non-limiting embodiments. However, in other embodiments of the invention: the Bragg gratings may be employed to filter forward propagating signals that proceed to other portions of the optical circuit and/optical system; the Bragg gratings may be employed to reflect a predetermined portion and propagate the remainder; optical filters contained in waveguides selected by the MEMS could be something else than a Bragg grating: e.g., Fabry-Perot cavities, ring resonators, photonic crystal, etc. optical filters may be grating based such as echelle and echelon; the SC-MEMSM mirror and/or the optical circuit may couple to free space optics rather than waveguide optical circuit elements; the SC-MEMSM mirror may scan an optical signal; the Bragg gratings may be formed using other techniques than cladding modulated first order gratings including, but not limited to, waveguide width variations, different optical materials, doping, ion implantation, and photoinduced refractive index variations; the Bragg gratings may be uniform, sampled, apodized, chirped, and tilted.
(135) Within embodiments of the invention described above in respect of the
(136) Within embodiments of the invention described above in respect of the Figures then it would be evident to one skilled in the art that these are specific but non-limiting embodiments. However, in other embodiments of the invention: exploit multiple SC-MEMSM elements for increased angular range; exploit paired SC-MEMSM elements to select/deselect a specific wavelength in different portions of an optical device; exploit additional optical elements within the planar waveguide; collimating/focusing transmissive grating; collimating/focusing reflective grating; polarizers; multiple optical amplifiers coupling to multiple channel waveguides; machined waveguide lens; index induced waveguide lens; waveguide Fresnel lens; and other variable optical properties of materials adjusted through mechanical transformation at sub-wavelength scales may be employed such as arising from compression, expansion, deformation, etc. of optically transparent media.
(137) Within embodiments of the invention described above in respect of the Figures then it would be evident to one skilled in the art that these are specific but non-limiting embodiments. However, in other embodiments of the invention: fluorinated polymers may be employed on the air gap facets of the waveguides for anti-reflection coatings; the Bragg gratings within silicon nitride cored waveguides may be athermal or exhibit significantly reduced thermal wavelength shift, and that the MOTUS optical engine may be designed for operation at a predetermined elevated temperature allowing removal of cooling requirements within the assembled package that the MOTUS optical engine may be packaged with an external thermal heater to ensure that it operates at the desired elevated temperature. that the MOTUS optical engine designed for operation at a predetermined elevated temperature may use the thermal dissipation requirements of the gain element in lieu or combination with the external thermal heater.
(138) Specific details are given in the above description to provide a thorough understanding of the embodiments. However, it is understood that the embodiments may be practiced without these specific details. For example, circuits may be shown in block diagrams in order not to obscure the embodiments in unnecessary detail. In other instances, well-known circuits, processes, algorithms, structures, and techniques may be shown without unnecessary detail in order to avoid obscuring the embodiments.
(139) The foregoing disclosure of the exemplary embodiments of the present invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many variations and modifications of the embodiments described herein will be apparent to one of ordinary skill in the art in light of the above disclosure. The scope of the invention is to be defined only by the claims appended hereto, and by their equivalents.
(140) Further, in describing representative embodiments of the present invention, the specification may have presented the method and/or process of the present invention as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. As one of ordinary skill in the art would appreciate, other sequences of steps may be possible. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. In addition, the claims directed to the method and/or process of the present invention should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the present invention.