IMAGE FORMING APPARATUS
20250264837 ยท 2025-08-21
Assignee
Inventors
Cpc classification
G03G15/5037
PHYSICS
International classification
Abstract
A control portion can perform printing operation and to determine a transfer voltage for performing it, transfer voltage setting operation. When performing adjusting operation, the control portion estimates the amount of static charge of toner in a development device to determine the transfer voltage based on the estimated amount of static charge of the toner and the resistance value of a transferring member previously stored in a memory.
Claims
1. An image forming apparatus comprising: an image forming portion including an image carrying member having a photosensitive layer formed on a surface thereof, a charging device having a charging member that electrostatically charges the image carrying member, an exposure device that exposes to light the image carrying member electrostatically charged by the charging device to form an electrostatic latent image, and a development device disposed opposite the image carrying member and having a developer carrying member that carries developer, the development device attaching toner to the electrostatic latent image formed on the image carrying member to form a toner image; a transferring member disposed opposite the image carrying member, the transferring member, with a predetermined transfer voltage applied thereto, transferring the toner image formed on the image carrying member to a transfer destination member; a development voltage power supply that applies to the developer carrying member a development voltage having an alternating-current voltage superposed on a direct-current voltage; a charging voltage power supply that applies a charging voltage to the charging member; a transfer voltage power supply that applies the transfer voltage to the transferring member; a control portion that controls the image forming portion, the development voltage power supply, the charging voltage power supply, and the transfer voltage power supply; and a memory that stores a resistance value of the transferring member, wherein the control portion can perform printing operation and can perform transfer voltage setting operation to determine the transfer voltage for performing the printing operation, and when performing the transfer voltage setting operation, the control portion estimates an amount of static charge of the toner in the development device to determine the transfer voltage based on the estimated amount of static charge of the toner and the resistance value of the transferring member previously stored in the memory.
2. The image forming apparatus according to claim 1 further comprising: a printed sheet number counter that counts a number of sheets printed on a cumulative basis, wherein the control portion performs, after performing the transfer voltage setting operation, the transfer voltage setting operation again when the cumulative number of sheets printed as counted by the printed sheet number counter reaches a predetermined value.
3. The image forming apparatus according to claim 1 further comprising: an image density sensor that senses a density of the toner image transferred to the transfer destination member, wherein when performing the transfer voltage setting operation, the control portion forms a plurality of the toner images by applying the development voltages containing the alternating-current voltages with different frequencies respectively and transfers the plurality of the toner images to the transfer destination member by applying a same transfer voltage, the control portion then estimating the amount of static charge of the toner based on change of the density of the toner image sensed by the image density sensor.
4. The image forming apparatus according to claim 1 further comprising: an image density sensor that senses a density of the toner image transferred to the transfer destination member, wherein when performing the transfer voltage setting operation, the control portion forms a plurality of the toner images by applying the development voltages containing different direct-current components respectively and transfers the plurality of the toner images to the transfer destination member by applying a same transfer voltage, the control portion estimating based on a value of a direct-current component of the development voltage with which a predetermined reference value is obtained as the density of the toner images sensed by the image density sensor.
5. The image forming apparatus according to claim 1 further comprising: an image density sensor that senses a density of the toner image transferred to the transfer destination member, wherein the control portion can further perform resistance value estimation operation in which the control portion estimates the resistance value of the transferring member to be used in adjusting operation and stores the resistance value in the memory, and when performing the resistance value estimation operation, the control portion transfers a plurality of the toner images to the transfer destination member with different the transfer voltages and estimates the resistance value of the transferring member based on a relationship between the density of the toner image sensed by the image density sensor and the transfer voltage.
6. The image forming apparatus according to claim 1, wherein the transfer destination member and the transferring member are incorporated in a transfer unit that is removably mounted in the image forming portion, and the resistance value of the transferring member is previously stored in the transfer unit such that, when the transfer unit is exchanged, the resistance value is stored in the memory.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION
[0017] FIRST EMBODIMENT: Now, a first embodiment of the present disclosure will be described with reference to the drawings.
[0018] The image forming apparatus 100 includes image forming portions Pa to Pd, primary transfer rollers (transferring members) 6a to 6d, a development voltage power supply 43, a charging voltage power supply 45, a transfer voltage power supply 47, a main control portion (a control portion) 80, a memory 70, and a counter 71.
[0019] In the body of the image forming apparatus 100 (here, a color printer), the four image forming portions Pa, Pb, Pc, and Pd are arranged in this order from upstream (left in
[0020] The image forming portions Pa to Pd include the primary transfer rollers (transferring members) 6a to 6d, photosensitive drums (image carrying members) la to 1d that carry visible images (toner images) of the different colors, charging devices 2a to 2d, an exposure device 5, and development devices 3a to 3d. Adjacent to the image forming portions Pa to Pd, an intermediate transfer belt (transfer destination member) 8 is provided that rotates, by being driven by a driving member (not shown), counterclockwise in
[0021] The primary transfer rollers (transferring members) 6a to 6d are disposed opposite the photosensitive drums (image carrying members) 1a to 1d and, with the application of a predetermined transfer voltage, transfer, to the intermediate transfer belt (transfer destination member) 8, the visible images (toner images) of different colors formed on the photosensitive drums (image carrying members) 1a to 1d. The toner images formed on the photosensitive drums 1a to 1d are then primarily transferred sequentially to the intermediate transfer belt 8 moving while in contact with the photosensitive drums 1a to 1d so as to be superposed on each other.
[0022] The toner images primarily transferred to the intermediate transfer belt 8 are secondarily transferred by a secondary transfer roller 9 to a sheet S as one example of a recording medium. The sheet S to which the toner images are to be secondarily transferred is stored in a sheet cassette 16 disposed in a lower part of the body of the image forming apparatus 100. The sheet S is conveyed via a sheet feeding roller 12a and a pair of registration rollers 12b to a nip portion between the secondary transfer roller 9 and a driving roller 11 for the intermediate transfer belt 8.
[0023] The intermediate transfer belt 8 can be implemented with a sheet of a dielectric resin, typically with a belt without a seam (a seamless belt). In addition, downstream of the secondary transfer roller 9, a belt cleaner 19 having the shape of a blade is disposed for removing toner and the like left on the surface of the intermediate transfer belt 8.
[0024] The photosensitive drums (image carrying members) 1a to 1d have a photosensitive layer 111 on their surfaces (see
[0025] The charging devices 2a to 2d have charging rollers (charging members) 34. The charging rollers 34 are disposed opposite the photosensitive drums (image carrying members) 1a to 1d, and electrostatically charge the photosensitive drums (image carrying members) 1a to 1d. The charging rollers 34 are, for example, formed by coating a metal base with a layer of epichlorohydrin rubber, which is an electrically conductive, elastic material. In the embodiment, the charging rollers 34 contact the photosensitive drums 1a to 1d respectively. Note that the charging rollers 34 can be configured not to contact the photosensitive drums 1a to 1d.
[0026] The exposure device 5 exposes to light the photosensitive drums (image carrying members) 1a to 1d electrostatically charged by the charging devices 2a to 2d to form electrostatic latent images.
[0027] The development devices 3a to 3d are disposed opposite the photosensitive drums (image carrying members) 1a to 1d and include a developing roller (developer carrying member) 31. The development devices 3a to 3d apply a predetermined development voltage to the developing roller (developer carrying member) 31 to attach toner to the electrostatic latent images formed on the photosensitive drums (image carrying members) 1a to 1d so as to form toner images. The developing roller (developer carrying member) 31 is disposed opposite the photosensitive drums (image carrying members) 1a to 1d, and carries two-component developer containing magnetic carrier and toner.
[0028] When image data is fed in from a host device such as a personal computer, first the charging devices 2a to 2d electrostatically charge the surfaces of the photosensitive drums 1a to 1d evenly. Then the exposure device 5 shines light based on the image data to form, on the photosensitive drums 1a to 1d, electrostatic latent images based on the image data.
[0029] The development devices 3a to 3d are loaded with a predetermined amount of two-component developer containing toner of different colors, namely cyan, magenta, yellow, and black respectively. The development devices 3a to 3d supply and electrostatically attach the toner in the developer to the photosensitive drums 1a to 1d to form toner images based on the electrostatic latent images formed by exposure to light from the exposure device 5.
[0030] The primary transfer rollers 6a to 6d produce a magnetic field, with a predetermined transfer voltage, between the primary transfer rollers 6a to 6d and the photosensitive drums 1a to 1d so as to primarily transfer the toner images of cyan, magenta, yellow, and black on the photosensitive drums 1a to 1d to the intermediate transfer belt 8. These images of four colors are formed with a predetermined positional relationship that is determined beforehand for the formation of a predetermined full-color image. After primary transfer, the toner and the like left on the surface of the photosensitive drums 1a to 1d are removed by the cleaning devices 7a to 7d in preparation for the subsequent formation of new electrostatic latent images.
[0031] The intermediate transfer belt 8 is wound around a driven roller 10, disposed upstream, and a driving roller 11, disposed downstream. When a drive motor (not shown) rotates the driving roller 11 and as a result the intermediate transfer belt 8 starts to rotate counterclockwise, a sheet S is conveyed with predetermined timing from the pair of registration rollers 12b to the nip portion (secondary transfer nip portion) between the driving roller 11 and the secondary transfer roller 9, which are disposed adjacent to each other; thus, the full-color image on the intermediate transfer belt 8 is secondarily transferred to the sheet S. The sheet S having the toner image secondarily transferred to it is conveyed to a fixing portion 13.
[0032] The sheet S conveyed to the fixing portion 13 is heated and pressed by a pair of fixing rollers 13a so that the toner image is fixed to the surface of the sheet S, thereby forming the predetermined full-color image. The sheet S having the full-color image formed on it has its conveyance direction switched by a branching portion 14 branching into a plurality of directions, and is then ejected, as it is (or after being sent to a duplex conveyance passage 18 to have images formed on both sides), to an ejection tray 17 by a pair of ejection rollers 15.
[0033] At a position opposite the driving roller 11 across the intermediate transfer belt 8, an image density sensor 40 is disposed. The image density sensor 40 measures the density of the toner image transferred (the amount of toner attached) to the intermediate transfer belt 8.
[0034] The development voltage power supply 43 is connected to the developing roller 31 (see
[0035] The development voltage power supply 43 applies to the developing roller 31 a development voltage having an alternating-current voltage from the alternating-current constant-voltage power supply 43a superposed on a direct-current voltage from the direct-current constant-voltage power supply 43b. Applying to the developing roller 31 a development voltage having an alternating-current voltage superposed on a direct-current voltage makes it easy to control the developing properties of toner during image formation, leading to improved image quality. Moreover, by adjusting the development voltage based on the density of the toner image sensed by the image density sensor 40, it is possible to stabilize the density of the toner image transferred to the intermediate transfer belt 8.
[0036] The charging voltage power supply 45 is connected to a charging roller 34 (see
[0037] The transfer voltage power supply 47 applies a primary transfer voltage (transfer voltage) and a secondary transfer voltage to the primary transfer rollers 6a to 6d and the secondary transfer roller 9 (see
[0038] The cleaning device 7a includes a cleaning blade 32 for removing residual toner on the surface of the photosensitive drum 1a; a rubbing roller 33 for rubbing and polishing the surface of the photosensitive drum 1a while removing residual toner on the surface of the photosensitive drum 1a; and a conveyance spiral 35 for discharging the residual toner removed from the photosensitive drum 1a by the cleaning blade 32 and the rubbing roller 33 out of the cleaning device 7a.
[0039] The main control portion (control portion) 80 is configured with a CPU and the like. The main control portion 80 is connected to a memory 70 composed of a ROM and a RAM, and a counter (printed sheet number counter) 71. The main control portion 80 controls different portions of the image forming apparatus 100 (the charging devices 2a to 2d, the development devices 3a to 3d, the exposure device 5, the primary transfer rollers 6a to 6d, the cleaning devices 7a to 7d, the secondary transfer roller 9, the fixing portion 13, the development voltage power supply 43, the charging voltage power supply 45, the transfer voltage power supply 47, a voltage control portion 50, and the like) based on programs and data for control stored in the memory 70. The counter (printed sheet number counter) 71 counts the number of sheets printed on a cumulative basis.
[0040] The voltage control portion 50 controls: the development voltage power supply 43 applying the development voltage to the developing roller 31; the charging voltage power supply 45 applying the charging voltage to the charging roller 34; and the transfer voltage power supply 47 applying the transfer voltage to the primary transfer rollers 6a to 6d and the secondary transfer roller 9. Note that the voltage control portion 50 can be configured with a control program stored in the memory 70.
[0041] To the main control portion 80, a liquid crystal display portion 90 and a transmission/reception portion 91 are connected. The liquid crystal display portion 90 functions as a touch panel on which a user can make various settings for the image forming apparatus 100, and displays the condition of the image forming apparatus 100, the status of image formation, and the number of sheets printed. The transmission/reception portion 91 communicates with external devices across a telephone or Internet network.
[0042] As mentioned above, the resistance values of the primary transfer rollers 6a to 6d contain variations associated with manufacturing. Thus, if the resistance value of a primary transfer roller 6a to 6d is lower than a reference value taken as a reference, to prevent transfer failure, a higher primary transfer current (transfer current) has to be passed across that primary transfer roller 6a to 6d. This requires the primary transfer voltage (transfer voltage) applied from the transfer voltage power supply 47 to be set higher than the reference value.
[0043] On the other hand, it is preferable that the primary transfer current that is passed across the primary transfer rollers 6a to 6d be the minimum necessary. If a primary transfer current more than necessary flows in the primary transfer rollers 6a to 6d, the amount of static charge of the toner of the toner image transferred to the intermediate transfer belt 8 increases, during passage through a primary transfer nip portion, under the electric discharge occurring between the photosensitive drums 1a to 1d and the intermediate transfer belt 8. This may lead to secondary transfer failure, resulting in lower image quality. Moreover, if the primary transfer rollers 6a to 6d are made of an ion conductive material, the higher the primary transfer current, the more the resistance value of the primary transfer rollers 6a to 6d can become over time.
[0044] In the embodiment, the main control portion (control portion) 80 can perform printing operation and transfer voltage setting operation. In the transfer voltage setting operation, the primary transfer voltage (transfer voltage) for performing the printing operation is determined. When performing the transfer voltage setting operation, the main control portion (control portion) 80 estimates the amount of static charge of the toner in the development devices 3a to 3d to determine a primary transfer voltage based on the estimated amount of static charge of the toner and the resistance value of the primary transfer rollers (transferring member) 6a to 6d previously stored in the memory 70.
[0045] Specifically, the memory 70 has previously stored on it a table showing the relationship of the resistance value of the primary transfer rollers (transferring member) 6a to 6d, the amount of static charge of the toner in the development devices 3a to 3d, and an optimal transfer voltage so that, based on the resistance value of the primary transfer rollers (transferring member) 6a to 6d stored in the memory 70 and the estimated amount of static charge of the toner, the primary transfer voltage is determined. Thus, through transfer voltage setting operation, simply estimating the amount of static charge of the toner in the development devices 3a to 3d allows easy determination of an optimal primary transfer voltage. It is thus possible to pass an optimal transfer current across the primary transfer rollers 6a to 6d, thereby preventing transfer failure, and to reduce the duration of time of the transfer voltage setting operation.
[0046] In the embodiment, the amount of static charge of the toner in the development devices 3a to 3d is estimated by the following method. The main control portion (control portion) 80 forms a plurality of reference images (toner images) by applying a development voltage containing alternating-current components with different frequencies, and transfers them to the intermediate transfer belt (transfer destination member) 8 by applying the same transfer voltage. Then, the main control portion 80 senses density of the transferred reference images (toner images) with the image density sensor 40 and, based on the change of the density of the reference images (toner images), estimates the amount of static charge of the toner.
[0047] Specifically, while the frequency of the development alternating-current voltage is changed (e.g., between 3 kHz and 10 kHz), the reference images (toner images) are developed, and the density of the developed reference images (toner images) is measured by the image density sensor 40. Then, based on the density of the reference images (toner images), the amount of static charge of the toner is estimated. If as the frequency increases the density (the level of development) decreases, the amount of static charge of the toner is estimated to be high. If as the frequency decreases the density (the level of development) increases, the amount of static charge of the toner is estimated to be low. There is a correlation between the developing current and the density of the reference image (toner image), and thus, based on the relationship between the developing current and the density of the reference image, the amount of the static charge of the toner can be estimated.
[0048] With respect to the resistance value of the primary transfer rollers (transferring member) 6a to 6d, the memory 70 has previously stored on it a table showing the relationship among the amount of static charge of the toner, the transfer properties of the toner image (the minimum transfer current It0 at which the transfer efficiency is maximum), and the resistance value of the primary transfer rollers (transferring member) 6a to 6d, and based on the estimated amount of static charge of the toner and the transfer properties of the toner image, the resistance value of the primary transfer rollers (transferring member) 6a to 6d is determined. The determined resistance value of the primary transfer rollers (transferring member) 6a to 6d is stored in the memory 70. In this way, even if the resistance value of the primary transfer rollers 6a to 6d contains variations associated with manufacturing, an accurate resistance value can be obtained.
[0049]
[0050] While, in the embodiment, the resistance value of the primary transfer rollers (transferring member) 6a to 6d is determined by the method described above based on the estimated amount of static charge of the toner and the minimum transfer current It0, the following configuration is also possible: if a transfer unit including the intermediate transfer belt (transfer destination member) 8 and the primary transfer rollers (transferring member) 6a to 6d is removably mounted in the image forming portion: the resistance value of the primary transfer rollers (transferring member) 6a to 6d is previously stored in the transfer unit so that, when the transfer unit is exchanged, it is stored in the memory 70. This helps eliminate the operation for determining the resistance value of the primary transfer rollers 6a to 6d.
[0051] The amount of static charge of the toner in the development devices 3a to 3d varies as the toner degrades with increasing number of sheets printed. Thus, in the embodiment, the main control portion (control portion) 80 performs, after performing the transfer voltage setting operation, the transfer voltage setting operation again when the cumulative number of sheets printed as counted by the counter (printed sheet number counter) 71 reaches a predetermined value (e.g., 1000 sheets). In this way, an optimal transfer voltage can be adjusted to suit the varying amount of static charge of the toner. In addition, if the resistance value of the primary transfer rollers (transferring member) 6a to 6d is estimated at an initial stage, in the transfer voltage setting operation at a later stage, simply estimating the amount of static charge of the toner allows easy determination of an optimal primary transfer voltage.
[0052] The main control portion (control portion) 80 performs, after performing the transfer voltage setting operation, the transfer voltage setting operation again also when the cumulative number of sheets printed as counted by the counter (printed sheet number counter) 71 reaches a predetermined value (e.g., 1000 sheets). In this way, if, at an initial stage, the resistance value of the primary transfer rollers (transferring member) 6a to 6d is estimated, in the transfer voltage setting operation at a later stage, simply estimating the amount of static charge of the toner allows easy determination of an optimal primary transfer voltage.
[0053]
[0054] In Step S2, the resistance value of the primary transfer rollers (transferring member) 6a to 6d is estimated. Specifically, the amount of static charge of the toner in the development devices 3a to 3d and the transfer properties (the minimum transfer current It0 at which the transfer efficiency is maximum) are estimated and, based on the table previously stored in the memory 70, the resistance value of the primary transfer rollers (transferring member) 6a to 6d is determined. For the amount of static charge of the toner in the development devices 3a to 3d and the transfer properties (the minimum transfer current It0 at which the transfer efficiency is maximum), the above-described method can be used. The decided resistance value of the primary transfer rollers (transferring member) 6a to 6d is stored in the memory 70.
[0055] In Step S3, whether it is a timing to determine the transfer voltage is checked. A timing to determine the transfer voltage can be, for example, when the transfer voltage is not yet set or when the cumulative number of printed sheets counted since the previous determination of the transfer voltage reaches a predetermined value (e.g., 1000 sheets). If it is a timing to determine the transfer voltage, the control portion 80 proceeds to Step S4. If it is not a timing to determine the transfer voltage, the control portion 80 proceeds to Step S5.
[0056] In Step S4, the transfer voltage setting operation is performed to determine the transfer voltage to be applied to the primary transfer rollers (transferring member) 6a to 6d. Specifically, the amount of static charge of the toner in the development devices 3a to 3d is estimated by the estimation method described above. In addition, based on the resistance value of the primary transfer rollers (transferring member) 6a to 6d stored in the memory 70 in Step S2 and the estimated amount of static charge of the toner, with reference to the table previously stored in the memory 70, the transfer voltage is determined. The determined transfer voltage is stored in the memory 70. In Step S5, using the transfer voltage stored in the memory 70, regular printing operation is performed.
[0057] While an embodiment of the present disclosure is described above, it is not meant to limit the scope of the present disclosure, which can thus be implemented with various modifications made without departing from the spirit of the present disclosure. For example, similar effects can be obtained by estimating the amount of static charge of the toner in the development devices 3a to 3d by any method different from the one described above.
[0058] For example, in one possible configuration, when performing the transfer voltage setting operation, the main control portion (control portion) 80 can form a plurality of reference images while applying, as a development voltage having an alternating-current voltage superposed on a direct-current voltage, different development voltages containing different direct-current components and transfer them to the intermediate transfer belt (transfer destination member) 8 with the same transfer voltage. The density of the transferred reference images (toner images) is sensed by the image density sensor 40, and based on the value of the direct-current component of the development voltage that makes the density of the reference images (toner images) equal to a predetermined reference value, the amount of static charge of the toner can be estimated.
[0059] While the embodiment described above, which makes an estimation by the method described above, deals with a color printer as shown in
[0060] The present disclosure finds applications in image forming apparatuses that include a charging roller.