PROCESS AND APPARATUS FOR TREATING METHANE-CONTAINING GAS
20250262588 · 2025-08-21
Assignee
Inventors
Cpc classification
B01D53/1493
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/306
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/708
PERFORMING OPERATIONS; TRANSPORTING
B01D2252/2028
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A process for treating methane-containing gas including CO.sub.2 and at least one compound of volatile organic compounds (VOC) wherein the methane-containing gas mixture is compressed, cooled and supplied to an absorption apparatus absorbing liquid VOC reversibly and at least a portion of the VOC is absorbed from the methane-containing gas mixture yielding a methane-containing and VOC- and CO.sub.2-reduced gas mixture and VOC- and CO.sub.2-loaded absorption means. The VOC- and CO.sub.2-loaded absorption means is transported from the absorption apparatus to a desorption apparatus. The methane-containing and VOC-reduced gas mixture is supplied from the absorption apparatus to a separation apparatus for CO.sub.2 removal. A regeneration gas stream includes at least a portion of the CO.sub.2-enriched gas stream which regenerates the VOC- and CO.sub.2-loaded absorption means. The exhaust gas stream discharges from the desorption apparatus and the at least partially regenerated absorption means moves from the desorption apparatus into the absorption apparatus.
Claims
1. A method of processing methane-containing gas, comprising the steps of: a) providing a methane-containing gas mixture comprising 20-60% by volume of CO.sub.2 and at least one compound from the group of volatile organic compounds (VOC), where the at least one VOC is selected from the group consisting of ketones, sulfur-containing hydrocarbons and terpenes, where the VOC concentration in the gas mixture is 10-10 000 ppm; b) compressing and cooling the methane-containing gas mixture from step a); c) feeding the compressed, cooled methane-containing gas mixture to an absorption apparatus, where the absorption apparatus comprises a liquid, reversibly VOC-absorbing absorbent; d) absorbing at least a portion of the VOCs and not more than 5% by volume of the CO.sub.2 by means of the absorbent, giving a methane-containing gas mixture having reduced levels of VOCs and CO.sub.2, and an absorbent laden with VOCs and CO.sub.2; e) feeding the absorbent laden with VOCs and CO.sub.2 from the absorption apparatus to a desorption apparatus; f) feeding the methane-containing gas mixture having reduced levels of VOCs and CO.sub.2 from the absorption apparatus to a separation apparatus comprising a membrane, in which the methane-containing gas mixture having reduced levels of VOCs and CO.sub.2 is separated into a pressure-reduced, CO.sub.2-enriched gas stream and an isobaric, methane-enriched gas stream; g) feeding a regeneration gas stream comprising at least a portion of the CO.sub.2-enriched gas stream from step f) to the desorption apparatus for regeneration of the absorbent laden with VOCs and CO.sub.2 to obtain an offgas stream comprising CO.sub.2 and the VOCs and an at least partly regenerated absorbent; h) removing the offgas stream from the desorption apparatus and recycling the at least partly regenerated absorbent from the desorption apparatus into the absorption apparatus.
2. The method as claimed in claim 1, wherein in step h), the offgas stream is fed to a regenerative postcombustion apparatus for oxidation.
3. The method as claimed in claim 1, wherein at least steps c) to h) are effected continuously.
4. The method as claimed in claim 1, wherein, in step c), 2 to 10 liters of absorbent per Bm.sup.3 of methane-containing gas mixture from step b) is used in the absorption apparatus.
5. The method as claimed in claim 1, wherein, in step g), 1 to 3 liters of VOC-laden absorbent from step d) is regenerated with 1 Bm.sup.3 of CO.sub.2-enriched gas from step f) in the desorption apparatus.
6. The method as claimed in claim 1, wherein the VOC-absorbing absorbent has a boiling point of more than 250 C. at 1013.25 mbar and comprises a compound selected from the group consisting of polyethylene glycol (PEG), mineral oil, esters or combinations thereof.
7. The method as claimed in claim 1, wherein the VOC-absorbing absorbent comprises a compound of the formula (I):
R.sub.1O(CH.sub.2CH.sub.2O).sub.nR.sub.2,I) where n=3 to 11 and R.sub.1 and R.sub.2 are independently selected linear C.sub.1-C.sub.10 alkyls.
8. The method as claimed in claim 1, wherein the VOC has a vapor pressure of at least 0.1 mbar at 20 C. and/or a boiling point of at most 240 C. at 1013.25 mbar.
9. The method as claimed in claim 1, wherein the at least one VOC is selected from the group consisting of acetone, 2-butanone, 3-methyl-2-butanone, 2-pentanone, 3-pentanone, 3,3-dimethyl-2-butanone, 2-methyl-3-pentanone, 4-methyl-2-pentanone, 3-methyl-2-pentanone, 3-hexanone, 2-hexanone, 5-methyl-3-hexanone, 3-methyl-2-hexanone, 2-heptanone, 4-octanone, 3-octanone, 2-octanone, 2,9-decanedione, -thujene, -pinene, camphene, sabinene, -pinene, myrcene, 3-carene, thujanone, thujopsene, thymol, -terpinene, -caryophyllene, 1,4-cineol, eucalyptol, fenchone, -terpinene, terpinolene, limonene, tricyclene, linalool, menthone, nopinone, p-menthan-2-one, p-menthan-2-ol, camphor, carvomenthone, 3,3-dimethyl-2-bornanone, carbonyl sulfide, methyl mercaptan, ethyl mercaptan, dimethyl sulfide, carbon disulfide, 2-propanethiol, 2-methyl-2-propanethiol, 1-propanethiol, thiophene, 2-butanethiol, isobutyl mercaptan, methyl allyl sulfide, methyl propyl sulfide, butanethiol, dimethyl disulfide, 2-methylthiophene, 3-methylthiophene, tetrahydrothiophene, 1-pentanethiol, thiophenol, dimethyl trisulfide, diisopropyl disulfide, dimethyl tetrasulfide, methyl propyl disulfide and methyl isopropyl disulfide.
10. The method as claimed in claim 1, wherein the methane-containing gas mixture is compressed in step b) to 6 to 24 bar (g).
11. The method as claimed in claim 1, the methane-containing gas mixture (103) is cooled in step b) to 0 C. to 20 C.
12. The method as claimed in claim 1, wherein the VOC-laden absorbent from step d), before being transported into the desorption apparatus, is heated to 30 C. to 90 C.
13. The method as claimed in claim 1, wherein the regenerated absorbent from step g), before being recycled into the absorption apparatus is cooled.
14. The method as claimed in claim 1, wherein, in step c), the liquid, reversibly VOC-absorbing absorbent is fed to the absorption apparatus at a volume flow rate of at least 7.8 kg/Bm.sup.3 of gas mixture.
15. (canceled)
Description
[0066] The invention is elucidated in detail hereinafter with reference to the working examples described and appended. The figures show, in purely schematic form:
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[0079] In the preferred embodiment of the method of the invention which is shown in schematic form in
[0080] Subsequently, the methane-containing gas mixture 103 is fed to an absorption apparatus 109. The methane-containing gas mixture 103 is introduced here at a lower end 111 of the absorption apparatus 109 and rises upward to an upper end 113 of the absorption apparatus 109.
[0081] The words top and bottom relate to the orientation of the respective apparatuses which is shown in the figures.
[0082] Moreover, the absorption apparatus 109 is supplied with a liquid absorbent 117 via a first connecting conduit 115 that opens into the absorption apparatus 109 in the region of the upper end 113. This liquid absorbent 117 flows in droplet form from the upper end 113 to the lower end 111 of the absorption apparatus 109, and comes into contact with the opposing flow of methane-containing gas mixture 103. Contact of the absorbent 117 with the methane-containing gas mixture 103 results in reversible binding of the VOCs present in the gas mixture in the absorbent 117, as a result of which a methane-containing gas mixture 119 having reduced VOC levels is obtained at the upper end 113 of the absorption apparatus 109, while a VOC-laden absorbent 121 collects at the lower end 111 of the absorption apparatus 109. The methane-containing gas mixture 119 having reduced VOC levels is conveyed via a second connecting conduit 123 proceeding from the upper end 113 of the absorption apparatus 109 to a separation apparatus 125. The VOC-laden absorbent 121 is pumped via a third connecting conduit 127 from the lower end 111 of the absorption apparatus 109 by means of a pump (not shown) to a heat exchanger apparatus 129, and heated to 50-70 C. therein. Subsequently, the VOC-laden absorbent 121 is pumped further to an upper end 133 of a desorption apparatus 135 and fed to the desorption apparatus 135. In the separation apparatus 125, the methane-containing gas mixture 119 having reduced VOC levels is separated into a pressure-reduced, CO.sub.2-enriched gas stream 137 (pressure 0.5 to +0.5 bar (g)) and an isobaric, methane-enriched gas stream 139 (pressure 14-18 bar (g)). The CO.sub.2-enriched gas stream 137 is then introduced via a fourth connecting conduit 143 at a lower end 141 of the desorption apparatus 135 and rises to the upper end 133 of the desorption apparatus 135. While the liquid, VOC-laden absorbent 121 is flowing in droplet form from the upper end 133 to the lower end 141 of the desorption apparatus 135, it comes into contact with an opposing flow of CO.sub.2-enriched gas stream 137. As a result of the heating of the liquid, VOC-laden absorbent 121, the bound VOCs are reversibly released and flow together with the CO.sub.2-enriched gas stream 137 to the upper end 133 of the desorption apparatus 135. This gives rise to a purified absorbent 145 that collect at the lower end 141 of the desorption apparatus 135. A fifth connecting conduit 147 conveys the purified absorbent 145 by means of a pump (not shown) to the heat exchanger apparatus 129, where it is cooled to 2-10 C. and then pumped via the feed conduit 115 to the upper end 113 of the absorption apparatus 109. The heat exchanger apparatus 129 may comprise multiple separate heat exchangers 131, 131, 131. At the upper end 133 of the desorption apparatus 135, a CO.sub.2- and VOC-enriched gas stream 149 is removed and sent to a regenerative postcombustion apparatus 151 in order to reduce environmental pollution by the method.
[0083] For utilization of methane-containing gases as natural gas substitute, sulfur-containing components in the product gas have to be lowered below a limit of 6 mg/m.sup.3 sulfur equivalent. The limit is set out, for example, in Rulebook G260 from the DVGW [German Technical and Scientific Association for Gas and Water].
[0084] For other VOCs, for example, limits are applicable for the utilization of gas permeation membranes. In that case, it is necessary for the total VOC concentration to be below 10 ppm, in order, for example, to satisfy the utilization conditions of Evonik (manufacturer of gas permeation membranes).
[0085] A further reason for discussions about limitation of VOCs in biogas are extraneous odors that can be caused by the VOCs.
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[0087] In the above-described computer simulation, by means of Henry's law, the solubility of a particular VOC in the absorbent, PEG here, was simulated. In a first step, the equilibrium line where the gas phase and the liquid phase are at equilibrium is simulated; the slope of the equilibrium line corresponds to the Henry coefficient of the compound at the respective temperature. In a second step, the mass balance line that results from the mass balance of the VOC in the absorption apparatus is simulated. The starting point of the mass balance lines is at the VOC concentration at the upper end of the absorption apparatus (cleaned biogas 245) and the concentration of the liquid phase at the upper end of the absorption apparatus (regenerated PEG 205). The end point of the mass balance line is found from the gas phase concentration at the lower end of the absorption apparatus (VOC-laden biogas 243) and the concentration of the liquid phase at the lower end of the absorption apparatus (VOC-laden PEG 207). The start and end points of the mass balance lines are connected by a straight line (mass balance line). This is only applicable under the assumption that the temperature in the absorption apparatus is constant. In the case of a temperature gradient, both the mass balance line and the equilibrium line would be shown as a mass balance curve and an equilibrium curve. A step construction can be drawn between the mass balance lines and the equilibrium lines. Each step represents one theoretical plate of the column. The number of steps is a measure of the required height of the absorption apparatus. In an absorption, the mass balance line is always above the equilibrium line. If the mass balance line is below the equilibrium line, the operation is a desorption.
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[0096] On the basis of the simulation according to
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Experimental Data
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[0100] A regeneration gas RG1 is heated in a heat exchanger 1213 and leaves it as a heated regeneration gas RG2. The regeneration gas RG1 is a gas stream with CO.sub.2 as its main constituent. The heated regeneration gas RG2 is fed to the desorption apparatus 1211 and comes into contact therein with the heated, expanded, CO.sub.2- and VOC-laden absorbent AB5. The heated regeneration gas RG2 releases CO.sub.2 and VOC from the absorbent AB5 to obtain a CO.sub.2- and VOC-laden regeneration gas RG3 and a largely regenerated, heated, expanded absorbent AB6. The largely regenerated, heated, expanded absorbent AB6 is compressed in a pump 1215 and fed to the heat exchanger 1205 as a compressed, heated, largely regenerated absorbent AB7. In the heat exchanger 1205, the compressed, heated, largely regenerated absorbent AB7 releases its heat to the CO.sub.2- and VOC-laden absorbent AB2 and leaves the heat exchanger 1205 as a cool, compressed, largely regenerated absorbent AB8. The cool, compressed, largely regenerated absorbent AB8 is fed to a heat exchanger 1217 and cooled, and leaves it as a cooled regenerated absorbent AB1. The CO.sub.2- and VOC-laden regeneration gas RG3 is fed to the heat exchanger 1213, releases its heat to the regeneration gas RG1 and leaves the heat exchanger 1213 as a cooled, CO.sub.2- and VOC-laden regeneration gas RG4. The cooled, CO.sub.2- and VOC-laden regeneration gas RG4 is conveyed in a suction blower 1219 as a cooled, CO.sub.2- and VOC-laden regeneration gas RG5 to an aftertreatment unit 1221.
[0101] Table 1 below shows parameters for the simulation model with the absorbent PEG1843. This absorbent absorbs only 2.5 kg/h of methane (0.4%), while 36.6 kg/h of CO.sub.2 (3.6%) and more than 98% of the VOCs (dimethyl sulfide (DMS), acetone, 2-butanone and terpene) are absorbed. It should be noted here that VOCs having low boiling point such as DMS (boiling point 37 C.), having moderate boiling point such as acetone (boiling point 56 C.) and 2-butanone (boiling point 79.6 C.), and having high boiling point such as terpenes (boiling point 140-230 C.) are absorbed.
[0102] This is apparent from the differences in mass between BG2 and BG3. The 36.6 kg/h of CO.sub.2 and the VOCs are released from the methane-containing gas BG2 to the absorbent AB1, which is apparent in the increase in CO.sub.2 and VOC concentrations from AB1 to AB5. The VOC- and CO.sub.2-laden absorbent then passes the 36.6 kg/h of CO.sub.2 and VOC onward to the regeneration gas RG1, which is apparent in the increase in CO.sub.2 and VOC concentrations from RG1 to RG3.
TABLE-US-00001 TABLE 1 BG2 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 1585 1540 732 777 645 689 Volume flow rate [m.sup.3/h] 83.9 82.3 365.8 435.7 0.693 0.774 Temperature [ C.] 8 8 20 55 8 57 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 555.0 2.1 4.6 0.00 2.51 CO2 [kg/h] 1022.0 985.4 730.0 766.6 0.14 36.76 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.03 Acetone [kg/h] 0.34 0.00 0.00 0.34 0.00 0.34 2-Butanone [kg/h] 0.42 0.00 0.00 0.42 0.03 0.44 Terpenes [kg/h] 3.95 0.06 0.00 3.88 44.51 48.40 H2O [kg/h] 0.69 0.00 0.00 0.69 0.03 0.70 PEG [kg/h] 0.00 0.00 0.00 0.06 600.00 600.00
[0103] Tables 2 to 4 show similar parameter configurations to table 1 and differ from table 1 merely in that the temperature of the regeneration gases RG1 and RG3 and of the absorbent AB5 and the mass flow rate of RG1, RG3, AB1 and AB5 was varied.
[0104] Tables 5 to 8 show the same parameter configurations as tables 1 to 4; the only change in the simulation model was of the absorbent from PEG1843 (tables 1-4) to PEG300 (tables 5-8).
TABLE-US-00002 TABLE 2 BG2 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 1585 1541 732 776 846 890 Volume flow rate [m.sup.3/h] 83.9 82.3 365.8 389.1 0.910 0.969 Temperature [ C.] 8 8 20 20 8 22 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 555.0 2.1 4.6 0.00 2.51 CO2 [kg/h] 1022.0 985.5 730.0 766.5 0.22 36.76 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.04 Acetone [kg/h] 0.34 0.00 0.00 0.33 0.01 0.35 2-Butanone [kg/h] 0.42 0.002 0.00 0.40 0.22 0.62 Terpenes [kg/h] 3.95 0.35 0.00 3.60 245.54 249.14 H2O [kg/h] 0.69 0.03 0.00 0.66 0.36 1.01 PEG [kg/h] 0.00 0.00 0.00 0.00 600.00 600.00
TABLE-US-00003 TABLE 3 BG2 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 1585 1540 732 777 638 682 Volume flow rate [m.sup.3/h] 83.9 82.3 403.3 435.7 0.686 0.767 Temperature [ C.] 8 8 50 55 8 57 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 555.0 2.1 4.6 0.00 2.51 CO2 [kg/h] 1022.0 985.4 730.0 766.7 0.10 36.76 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.03 Acetone [kg/h] 0.34 0.00 0.00 0.34 0.00 0.34 2-Butanone [kg/h] 0.42 0.00 0.00 0.42 0.01 0.42 Terpenes [kg/h] 3.95 0.05 0.00 3.89 37.64 41.54 H2O [kg/h] 0.69 0.00 0.00 0.69 0.00 0.68 PEG [kg/h] 0.00 0.00 0.00 0.06 600.00 600.0
TABLE-US-00004 TABLE 4 BG2 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 1585 1540 732 777 638 682 Volume flow rate [m.sup.3/h] 83.9 82.3 365.8 399.8 0.685 0.766 Temperature [ C.] 8 8 20 27.96098 8 57 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 555.0 2.1 4.6 0.00 2.51 CO2 [kg/h] 1022.0 985.4 730.0 766.7 0.09 36.76 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.03 Acetone [kg/h] 0.34 0.00 0.00 0.34 0.00 0.34 2-Butanone [kg/h] 0.42 0.00 0.00 0.42 0.00 0.42 Terpenes [kg/h] 3.95 0.05 0.00 3.89 37.55 41.45 H2O [kg/h] 0.69 0.00 0.00 0.69 0.00 0.68 PEG [kg/h] 0.00 0.00 0.00 0.00 600.00 600.00
TABLE-US-00005 TABLE 5 B62 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 1585 1542 732 775 646 689 Volume flow rate [m.sup.3/h] 83.9 82.5 365.8 433.7 0.612 0.689 Temperature [ C.] 8 8 20 55 8 57 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 556.3 2.1 3.3 0.00 1.17 CO2 [kg/h] 1022.0 985.3 730.0 766.7 0.14 36.86 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.03 Acetone [kg/h] 0.34 0.00 0.00 0.34 0.00 0.34 2-Butanone [kg/h] 0.42 0.00 0.00 0.42 0.03 0.45 Terpenes [kg/h] 3.95 0.07 0.00 3.88 45.31 49.20 H2O [kg/h] 0.69 0.01 0.00 0.69 0.24 1.17 PEG [kg/h] 0.00 0.00 0.00 0.00 600.00 600.00
TABLE-US-00006 TABLE 6 BG2 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 15.85 1542 732 775 848 890 Volume flow rate [m.sup.3/h] 83.9 82.5 365.8 387.3 0.803 0.856 Temperature [ C.] 8 00 20 20 8 22 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 556.3 2.1 3.3 0.00 1.17 CO2 [kg/h] 1022.0 985.4 730.0 766.6 0.22 36.86 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.04 Acetone [kg/h] 0.34 0.01 0.00 0.33 0.04 0.37 2-Butanone [kg/h] 0.42 0.02 0.00 0.40 0.26 0.66 Terpenes [kg/h] 3.95 0.35 0.00 3.60 245.54 249.14 H2O [kg/h] 0.69 0.05 0.00 0.64 1.52 2.15 PEG [kg/h] 0.00 0.00 0.00 0.02 600.00 600.00
TABLE-US-00007 TABLE 7 BG2 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 1585 1542 732 776 638 681 Volume flow rate [m.sup.3/h] 83.9 82.4 403.3 433.9 0.604 0.681 Temperature [ C.] 8 8 50 55 8 57 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 556.3 2.1 3.3 0.00 1.17 CO2 [kg/h] 1022.0 985.3 730.0 766.8 0.10 36.86 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.03 Acetone [kg/h] 0.34 0.00 0.00 0.34 0.00 0.34 2-Butanone [kg/h] 0.42 0.00 0.00 0,42 0.01 0.43 Terpenes [kg/h] 3.95 0.05 0.00 3.89 37.64 41.54 H2O [kg/h] 0.69 0.00 0.00 0.69 0.06 0.73 PEG [kg/h] 0.00 0.00 0.00 0.37 600.00 600.00
TABLE-US-00008 TABLE 8 Mass flow rate BG2 BG3 RG1 RG5 AB1 AB5 Mass flow rate [kg/h] 1585 1540 732 777 638 682 Volume flow rate [m.sup.3/h] 83.9 82.3 365.8 399.8 0.604 0.682 Temperature [ C.] 8 8 20 28 8 57 Pressure [bar(g)] 15 15 0.1 0.1 15 0.1 CH4 [kg/h] 557.5 555.0 2.1 4.6 0.00 2.51 CO2 [kg/h] 1022.0 985.4 730.0 766.7 0.09 36.76 DMS [kg/h] 0.04 0.00 0.00 0.03 0.00 0.03 Acetone [kg/h] 0.34 0.00 0.00 0.34 0.00 0.34 2-Butanone [kg/h] 0.42 0.00 0.00 0.42 0.00 0.42 Terpenes [kg/h] 3.95 0.05 0.00 3.89 37.55 41.45 H2O [kg/h] 0.69 0.00 0.00 0.69 0.00 0.68 PEG [kg/h] 0.00 0.00 0.00 0.05 600.00 600.00
[0105] In all parameter configurations in the simulation model, it is clear that only about 3.6% by volume of the CO.sub.2 present in BG1 is absorbed by the absorbent. It should be noted that, in tables 2 and 6, the concentration of the terpenes in AB1 and AB5 is higher than in tables 1, 3-5 and 7-8. In all parameter configurations, the terpenes were not fully removable from the absorbent (see AB1). It is nevertheless surprisingly possible to largely remove the terpenes present in the methane-containing biogas BG2 therefrom; see BG3.