CHARGING STATION FOR A SURFACE CLEANING APPARATUS
20220322904 · 2022-10-13
Inventors
Cpc classification
A47L9/2884
HUMAN NECESSITIES
International classification
Abstract
A surface cleaning apparatus having dual energy storage packs and a charging station having a charging unit for each energy storage pack
Claims
1. A charging station for a surface cleaning apparatus comprising: (a) a first charging output member wherein, when the surface cleaning apparatus is docked at the charging station, the first charging output member is electrically chargeably connected with a first rechargeable energy storage member provided on the surface cleaning apparatus; and, (b) a second charging output member wherein, when the surface cleaning apparatus is docked at the charging station, the second charging output member is electrically chargeably connected with a second rechargeable energy storage member provided on the surface cleaning apparatus.
2. The charging station of claim 1 wherein the first charging output member comprises first electrical contacts provided on a main body of the charging station.
3. The charging station of claim 2 wherein the second charging output member comprises second electrical contacts provided on a main body of the charging station.
4. The charging station of claim 1 wherein the second charging output member comprises a wireless charging member.
5. The charging station of claim 1 wherein the first rechargeable energy storage member and the second rechargeable energy storage member are provided at different locations on the surface cleaning apparatus.
6. The charging station of claim 1 further comprising a first charging unit comprising the first charging output member and a second charging unit comprising the second charging output member wherein the first charging unit has a first energy output rate and the second charging unit has a second energy output rate that is higher than first energy output rate.
7. An apparatus comprising a surface cleaning apparatus and a charging station for the surface cleaning apparatus wherein: (a) the surface cleaning apparatus comprises: i) a surface cleaning head having a dirty air inlet, ii) an air flow path extending from the dirty air inlet to a clean air outlet with an air treatment member and a suction motor provided in the air flow path; iii) a first energy storage member which, in operation, is electrically connected to the suction motor; and, iv) a second energy storage member which, in operation, is electrically connected to another electrically powered member, and (b) the charging station comprises: i) a first charging output member wherein, when the surface cleaning apparatus is docked at the charging station, the first charging output member is electrically chargeably connected with the first rechargeable energy storage member; and, ii) a second charging output member wherein, when the surface cleaning apparatus is docked at the charging station, the second charging output member is electrically chargeably connected with the second rechargeable energy storage member.
8. The apparatus of claim 7 wherein the first rechargeable energy storage member and the second rechargeable energy storage member are provided at different locations on the surface cleaning apparatus.
9. The apparatus of claim 7 wherein the surface cleaning apparatus further comprises a rotatable brush and the another electrically powered member comprises a brush motor drivingly connected to the rotatable brush.
10. The apparatus of claim 9 wherein the second energy storage member is provided in the surface cleaning head.
11. The apparatus of claim 10 wherein the surface cleaning apparatus comprises a portable cleaning unit which comprises the air treatment member and the suction motor and the first energy storage member is provided in the portable cleaning unit.
12. The apparatus of claim 7 wherein the first charging output member comprises first electrical contacts provided on a main body of the charging station.
13. The apparatus of claim 12 wherein the second charging output member comprises second electrical contacts provided on a main body of the charging station.
14. The apparatus of claim 7 wherein the second charging output member comprises a wireless charging member.
15. The apparatus of claim 7 wherein the first energy storage member has a first energy storage capacity and the second energy storage member has a second energy storage capacity that differs to the first energy storage member.
16. The apparatus of claim 15 wherein the charging station comprises a first charging unit comprising the first charging output member and a second charging unit comprising the second charging output member wherein, in operation, the first charging unit charges the first energy storage member at a first rate and the second charging unit charges the second energy storage member at a second rate that differs to the first rate.
17. An apparatus comprising a surface cleaning apparatus and a charging station for the surface cleaning apparatus wherein: (a) the surface cleaning apparatus comprises: i) a surface cleaning head having a dirty air inlet, ii) an air flow path extending from the dirty air inlet to a clean air outlet with an air treatment member and a suction motor provided in the air flow path; iii) a first energy storage member provided at a first location in the surface cleaning apparatus; and, iv) a second energy storage member provided at a second location in the surface cleaning apparatus which is different from the first location, and (b) the charging station comprises: i) a first charging output member wherein, when the surface cleaning apparatus is docked at the charging station, the first charging output member is electrically chargeably connected with the first rechargeable energy storage member; and, ii) a second charging output member wherein, when the surface cleaning apparatus is docked at the charging station, the second charging output member is electrically chargeably connected with the second rechargeable energy storage member.
18. The apparatus of claim 17 wherein the surface cleaning apparatus comprises a portable cleaning unit which comprises the air treatment member and the suction motor, and the first location is in the portable cleaning unit.
19. The apparatus of claim 18 wherein the surface cleaning apparatus comprises a remainder portion to which the portable cleaning unit is removably mountable, the remainder portion comprises the surface cleaning head, and the second location is in the remainder portion.
20. The apparatus of claim 19 wherein the second location is in the surface cleaning head.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] For a better understanding of the described embodiments and to show more clearly how they may be carried into effect, reference will now be made, by way of example, to the accompanying drawings in which:
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[0070] The drawings included herewith are for illustrating various examples of articles, methods, and apparatuses of the teaching of the present specification and are not intended to limit the scope of what is taught in any way.
DESCRIPTION OF EXAMPLE EMBODIMENTS
[0071] Various apparatuses, methods and compositions are described below to provide an example of an embodiment of each claimed invention. No embodiment described below limits any claimed invention and any claimed invention may cover apparatuses and methods that differ from those described below. The claimed inventions are not limited to apparatuses, methods and compositions having all of the features of any one apparatus, method or composition described below or to features common to multiple or all of the apparatuses, methods or compositions described below. It is possible that an apparatus, method or composition described below is not an embodiment of any claimed invention. Any invention disclosed in an apparatus, method or composition described below that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicant(s), inventor(s) and/or owner(s) do not intend to abandon, disclaim, or dedicate to the public any such invention by its disclosure in this document.
[0072] The terms “an embodiment,” “embodiment,” “embodiments,” “the embodiment,” “the embodiments,” “one or more embodiments,” “some embodiments,” and “one embodiment” mean “one or more (but not all) embodiments of the present invention(s),” unless expressly specified otherwise.
[0073] The terms “including,” “comprising” and variations thereof mean “including but not limited to,” unless expressly specified otherwise. A listing of items does not imply that any or all of the items are mutually exclusive, unless expressly specified otherwise. The terms “a,” “an” and “the” mean “one or more,” unless expressly specified otherwise.
[0074] As used herein and in the claims, two or more parts are said to be “coupled”, “connected”, “attached”, or “fastened” where the parts are joined or operate together either directly or indirectly (i.e., through one or more intermediate parts), so long as a link occurs. As used herein and in the claims, two or more parts are said to be “directly coupled”, “directly connected”, “directly attached”, or “directly fastened” where the parts are connected in physical contact with each other. None of the terms “coupled”, “connected”, “attached”, and “fastened” distinguish the manner in which two or more parts are joined together.
[0075] Furthermore, it will be appreciated that for simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the example embodiments described herein. However, it will be understood by those of ordinary skill in the art that the example embodiments described herein may be practiced without these specific details. In other instances, well-known methods, procedures, and components have not been described in detail so as not to obscure the example embodiments described herein. Also, the description is not to be considered as limiting the scope of the example embodiments described herein.
[0076] As used herein, the wording “and/or” is intended to represent an inclusive—or. That is, “X and/or Y” is intended to mean X or Y or both, for example. As a further example, “X, Y, and/or Z” is intended to mean X or Y or Z or any combination thereof.
[0077] As used herein and in the claims, two elements are said to be “parallel” where those elements are parallel and spaced apart, or where those elements are collinear.
General Description of a Vacuum Cleaner
[0078] Referring to
[0079] Surface cleaning apparatus 100 may be any type of surface cleaning apparatus, including for example a stick vacuum cleaner as shown, a hand vacuum cleaner, an upright vacuum cleaner, a canister vacuum cleaner, an extractor, a robotic vacuum cleaner, a wet/dry type vacuum cleaner or any surface cleaning apparats wherein two different energy storage packs may be provided at different locations and/or wherein two energy storage packs may be charged concurrently.
[0080] In
[0081] Referring to
[0082] A suction motor 130 is provided to generate vacuum suction through air flow path. Suction motor 130 may be a fan-motor assembly including an electric motor and impeller blade(s). Suction motor 130 may be provide din main body 122. An air treatment member (not shown) is configured to remove particles of dirt and other debris from the air flow.
[0083] The air treatment member may be any air treatment member known in the surface cleaning arts. For example, the air treatment member may include a cyclone assembly (also referred to as a “cyclone bin assembly”) having a single cyclonic cleaning stage with a single cyclone and a dirt collection chamber (also referred to as a “dirt collection region”, “dirt collection bin”, “dirt bin”, or “dirt chamber”). The cyclone and dirt collection chamber may be of any configuration suitable for separating dirt from an air stream and collecting the separated dirt respectively, and may be in communication dirt outlet(s) of the cyclone chamber.
[0084] In alternate embodiments, the air treatment member may include a cyclone assembly having two or more cyclonic cleaning stages arranged in series with each other. Each cyclonic cleaning stage may include one or more cyclones arranged in parallel with each other and one or more dirt collection chambers, of any suitable configuration. The dirt collection chamber(s) may be external to the cyclone chambers of the cyclones. Each cyclone may have its own dirt collection chamber or two or more cyclones fluidically connected in parallel may have a single common dirt collection chamber.
[0085] In further alternate embodiments, the air treatment member may compromise a momentum separator or it may merely use filter media.
[0086] The hand vacuum cleaner 120 may include a pre-motor filter provided in the air flow path downstream of the air treatment member and upstream of suction motor 130. The pre-motor filter may be formed from any suitable physical, porous filter media. For example, the pre-motor filter may be one or more of a foam filter, felt filter, HEPA filter, or other physical filter media. In some embodiments, the pre-motor filter may include an electrostatic filter, or the like. The pre-motor filter may be located in a pre-motor filter housing that is external to the air treatment member.
[0087] As exemplified in
[0088] It will be appreciated that the surface cleaning head 200 may be any type of surface cleaning head. For example, the surface cleaning head 200 may be a dry cleaning head as exemplified, or may be a wet cleaning head such as a wet mop cleaning head or a carpet extractor.
[0089] It will be appreciated that the surface cleaning apparatus may be a reconfigurable upright surface cleaning apparatus which has a lift away portable cleaning unit that is removable from the upright section (e.g., removably mounted to a pivot member provided on the surface cleaning head which enables the portable cleaning unit to be reclined for floor cleaning when the portable cleaning unit is attached to the pivot member) such as is disclosed in U.S. Pat. Nos. 9,668,631; 9,801,511 and 10,299,649.
[0090] Accordingly, in operation, after activating the suction motor 130, dirty air enters apparatus 100 through dirty air inlet 124 and is directed along air inlet conduit 128 to the air treatment member. Dirt particles and other debris may be disentrained (i.e., separated) from the dirty air flow as the dirty air flow travels through the air treatment member. The disentrained dirt particles and debris may be discharged from the air treatment member into a dirt collection chamber, where the dirt particles and debris may be collected and stored until the dirt collection chamber is emptied.
[0091] Air exiting the air treatment member may be directed through the pre-motor filter, and then travel towards the suction motor 130 and then be discharged from apparatus 100 through clean air outlet 126. Prior to exiting the clean air outlet 126, the treated air may pass through an optional post-motor filter, which may be one or more layers of filter media.
[0092] Power may be supplied to the suction motor 130 and other electrical components of apparatus 100 from an onboard energy storage member, which may include, for example, one or more batteries, capacitors or other energy storage device.
[0093] Energy Storage Members
[0094] In accordance with this aspect, which may be used by itself or in combination with one or more other aspects, the surface cleaning apparatus 100 includes at least two energy storage members.
[0095] Optionally, the energy storage members may be used to supply power to different electrically powered members in the apparatus 100. For example, a first energy storage pack may be used to power a first electrically powered member (e.g., a suction motor) and a second energy storage pack may be used to power a second electrically powered member (e.g., a motor for a rotatable brush). These energy storage packs may have different capacities and may charge at different rates.
[0096] In accordance with such an optional embodiment, the energy storage packs may be provided in different locations in the apparatus 100. For example, in embodiments wherein a hand vacuum cleaner is separable from a surface cleaning head, a first energy storage pack may remain with the hand vacuum cleaner even when separated from the surface cleaning head and a second energy storage pack may remain with, e.g., the surface cleaning head when the hand vacuum cleaner is removed. It will be appreciated that, in such an embodiment, the first and second energy storage packs may have the same energy storage capacity or different energy storage capacities. It will be appreciated that if the energy storage packs have different capacities, then they may charge at different rates. Accordingly, the apparatus 100 may be charged more efficiently.
[0097] In accordance with another option, a surface cleaning apparatus may optionally removably receive a supplemental energy storage pack. For example, a surface cleaning apparatus may be sold with a first energy storage pack, which may power, e.g., the suction motor. The surface cleaning apparatus may be upgradable by a user installing a supplemental energy storage pack. The supplemental energy storage pack may also be used to power the suction motor and/or power an alternate electrically powered member (e.g., a motor for a rotatable brush). The supplemental energy storage member may have a different capacity to the capacity of the first energy storage pack.
[0098] In any of these embodiments, the charging station may be used to charge both energy storage packs simultaneously.
[0099] In accordance with this aspect, as exemplified in
[0100] Alternatively, or in addition to the energy storage members, power may be supplied to apparatus 100 by an electrical cord (not shown) connected to apparatus 100 that can be electrically connected to mains power at a standard wall electrical outlet. In some embodiments, the energy storage members may be charged through such an electrical cord.
[0101] It will be appreciated that the first energy storage pack 180 and the second energy storage pack 190 may be positioned in different locations in the surface cleaning apparatus 100, e.g., proximate the component that they power. For example, referring to
[0102] The energy storage members of the surface cleaning apparatus 100 may be used to power one or more electrically powered members. Electrically powered members may include, but are not limited to, the suction motor, a brush motor, a resistively heated heat sink, an aluminum block, a display, an ozonator or any other component that may be used in a surface cleaning apparatus.
[0103] As exemplified in
[0104] Alternately, as exemplified in
[0105] The energy storage pack in the surface cleaning apparatus 100 may have the same or different energy storage capacities than another energy storage pack. For example, the first energy storage pack 180 may have twice the capacity of the second energy storage pack 190. The additional storage in the first energy storage pack 180 may be used to power the portable cleaning unit 120 for a longer period of time, to operate a component (e.g., a suction motor) that has a higher power draw and/or may be used to provide power to additional electrically powered members (e.g., a digital user interface).
[0106] In some embodiments, as exemplified in
[0107] In an embodiment such as that of
[0108] Alternatively, or in addition, the energy storage packs may be operable to transfer charge between each other. As exemplified in
[0109] In some embodiments, one or more energy storage packs may operate as a backup energy source. For example, if the first energy storage pack 180 positioned in the portable cleaning unit 120 is depleted, the second energy storage pack 190 may provide power to the suction motor 130 such that the user can continue operating the surface cleaning apparatus 100.
[0110] In some embodiments, a portion of the surface cleaning apparatus 100 may have a plurality of energy storage packs. For example, the energy storage pack 180 and the energy storage pack 190 may both be provided in the portable cleaning unit 120. When the portable cleaning unit 120 is detached from the remainder portion 210, both energy storage pack 190 and energy storage pack 190 may be used to provide power to the suction motor 130. When the portable cleaning unit 120 is attached to the remainder portion 210, the first energy storage pack 180 may be used to power the suction motor 130 while the second energy storage pack 190 may be used to power, for example, the brush motor 204 in the surface cleaning head 200. For example, the wand 160 and/or surface cleaning head 200 may have a mechanical or electrical member that, when attached to the portable cleaning unit 120, diverts power from the second energy storage pack 190 such that the electrically powered member positioned in the remainder portion 210 is powered.
[0111] In some embodiments, the surface cleaning apparatus 100 may include one or more electrical cords for directly connecting the energy storage packs 180 and 190 to a power source, independently from the charging station 300. For example, an electrical cord may be stored in an on-board storage chamber in the portable cleaning unit 120, the wand 160, and/or the surface cleaning head 200. The electrical cord may be retrieved from the onboard storage chamber and connected to a power source for charging the first energy storage pack 180 and/or the second energy storage pack 190. In some embodiments, the electrical cord may be removably attached to the apparatus 100. In some embodiments, the electrical cord may be used to charge both the first energy storage pack 180 and the second energy storage pack 190. For example, the electrical cord may be positioned within the portable cleaning unit 120 and the portable cleaning unit 120 may be electrically connected to the second energy storage pack 190 positioned in the surface cleaning head 200. When in use, the electrical cord provides power to the first energy storage pack 180 and to the second energy storage pack 190 through the wand 160 to the surface cleaning head 200.
[0112] Charging Station
[0113] In accordance with this aspect, which may be used by itself or in combination with one or more other aspects, there is provided a charging station 300 for a surface cleaning apparatus. The charging station 300 may be used to charge rechargeable energy storage members while they are positioned onboard the surface cleaning apparatus 100. As exemplified previously, the surface cleaning apparatus 100 may include a first energy storage pack 180 and a second energy storage pack 190. The charging station 300 may be used to charge each of the first energy storage pack 180 and the second energy storage pack 190, optionally concurrently. An advantage of this design is that the energy storage packs may be charged simultaneously, improving the charging efficiency of the surface cleaning apparatus 100.
[0114] In accordance with this aspect, each energy storage pack 180, 190 may be electrically connected to the charging dock in a single operation. Accordingly, when, for example, the surface cleaning apparatus is placed in the charging station, the single act of docking the surface cleaning apparatus to the charging station 300 may electrically connect each of the energy storage packs, regardless of their location in the surface cleaning apparatus 100, to the charging station 300.
[0115] For example, as exemplified in
[0116] As exemplified in
[0117] It will be appreciated that the charging output members may be any device capable of transferring a charge from a main power supply to an energy storage pack. For example, the charging output members may provide power wirelessly, such as through RF or inductive charging, or through physical contact, such as electrical contacts. As exemplified in
[0118] The first charging output member 320 and second charging output member 340 may be positioned on one or more charging units. As exemplified in
[0119] The surface cleaning apparatus 100 includes reciprocal electrical contacts for electrically connecting with the first charging output member 320 and the second charging output member 340. As exemplified in
[0120] In some embodiments, as exemplified in
[0121] In some embodiments, the portable cleaning unit 120 may also have reciprocal contacts for electrically chargeably connecting to the single charging unit 360 when the remainder portion 210 is not positioned on the charging station 300. Accordingly, the portable cleaning unit 120 may be charged independently from the remainder portion 210 on the same charging unit 360.
[0122] It will be appreciated that, in the embodiment of
[0123] In some embodiments, the charging units may be removably attachable to the main body 310 of the charging station 300. As exemplified in
[0124] As described previously, the first energy storage pack 180 and the second energy storage pack 190 may be removable from the surface cleaning apparatus 100. In some embodiments, the charging station 300 may receive the removed first and second energy storage packs 180, 190 and may charge the energy storage packs directly.
[0125] As exemplified in
[0126] It will be appreciated that, in an alternate embodiment, such as the embodiment of
[0127] It will be appreciated that, in some embodiments, the charging units 330, 350 may have different charging rates. For example, the first charging unit 330 may charge the first energy storage pack 180 at a first rate and the second charging unit 350 may charge the second energy storage pack 190 at a second rate different than the first rate. The charging rates may be determined such that both energy storage packs may be fully charged at the same time. Therefore, the energy storage pack which has the higher storage capacity (e.g., the first energy storage pack which powers the suction motor) may be charged faster than a second energy storage pack (e.g., the second energy storage pack that powers the brush motor), which may have a lower storage capacity. It will be appreciated that, both energy storage packs may be charged, e.g., at a rate of 1 C, 2 C or 3 C, etc.
[0128] It will also be appreciated that, in an alternate embodiment, both energy storage packs may be provided with power at the same rate. In such a case, the energy storage pack having a lower storage capacity (e.g., the second energy storage pack that powers the brush motor) may be charged before the energy storage pack having a higher storage capacity (e.g., the first energy storage pack which powers the suction motor) is charged. In such a case, once the energy storage pack having the lower storage capacity is charged, the charging of that energy storage pack may be terminated and additional power may then be diverted to charge the energy storage pack having the higher storage capacity.
[0129] It will also be appreciated that the charging station 300 may be of any design that supports the surface cleaning apparatus 100 and any part thereof (e.g., portable cleaning unit 120) in a fixed position while they are docked.
[0130] While the above description describes features of example embodiments, it will be appreciated that some features and/or functions of the described embodiments are susceptible to modification without departing from the spirit and principles of operation of the described embodiments. For example, the various characteristics which are described by means of the represented embodiments or examples may be selectively combined with each other. Accordingly, what has been described above is intended to be illustrative of the claimed concept and non-limiting. It will be understood by persons skilled in the art that other variants and modifications may be made without departing from the scope of the invention as defined in the claims appended hereto. The scope of the claims should not be limited by the preferred embodiments and examples, but should be given the broadest interpretation consistent with the description as a whole.