Air conditioning system and transportation system including same
12405035 ยท 2025-09-02
Assignee
Inventors
Cpc classification
F25B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An air conditioning system includes a rotation driving device, an energy storage device for powering the rotation driving device, a generator electrically connected to the energy storage device, and a turboexpander. The turboexpander includes a drive shaft coupled to both the generator and the rotation driving device, and configured to be rotated by the rotation driving device. The turboexpander also includes a compressor wheel and an expander wheel. The compressor wheel is configured to pull in ambient air and generate pressurized air from the ambient air responsive to rotation of the drive shaft. The expander wheel is fluidly coupled to the compressor wheel such that the pressurized air from the compressor wheel is configured to be received in the expander wheel and converted into expanded and cooled air by the expander wheel for delivery to an environment.
Claims
1. An air conditioning system, comprising: a rotation driving device; and a turboexpander, comprising: a drive shaft coupled to the rotation driving device, and configured to be rotated by the rotation driving device, a compressor wheel coupled to the drive shaft and configured to receive first air and generate second air from the first air in a manner wherein the rotation driving device provides a source of kinetic energy to cause the compressor wheel to rotate and pressurize the first air, and an expander wheel coupled to the drive shaft such that the source of kinetic energy is configured to cause the expander wheel to rotate together with the compressor wheel, wherein the expander wheel is fluidly coupled to the compressor wheel, thereby allowing the second air from the compressor wheel to be received in the expander wheel and, responsive to energy being removed from the second air, converted into third, expanded and cooled air by the expander wheel for delivery to an environment.
2. The air conditioning system according to claim 1, wherein the rotation driving device is an electric motor.
3. The air conditioning system according to claim 2, wherein the turboexpander does not rotate due to a combustion reaction involving burning of fuel by an apparatus indirectly connected to the turboexpander via intermediate components, and wherein the turboexpander does not rotate due to a combustion reaction involving burning of fuel by an apparatus directly connected to the turboexpander.
4. The air conditioning system according to claim 2, wherein the electric motor engages the drive shaft.
5. The air conditioning system according to claim 2, further comprising a moisture separator, a carbon dioxide removal system, and a conduit, wherein the conduit is fluidly coupled to the compressor wheel and the expander wheel, wherein the moisture separator is fluidly coupled to the conduit and configured to remove moisture from the second air before the second air is delivered to the expander wheel, thereby allowing the air conditioning system to generate the third, expanded and cooled air at a temperature below a freezing temperature of water, and wherein the carbon dioxide removal system is fluidly coupled to the conduit after the moisture separator and is configured to remove carbon dioxide from the second air after the moisture has been removed by the moisture separator and before the second air is delivered to the expander wheel, thereby allowing the air conditioning system to generate the third, expanded and cooled air at a temperature below a freezing temperature of carbon dioxide.
6. The air conditioning system according to claim 2, further comprising an inlet associated with the compressor wheel, a recirculation conduit, and a blower, wherein the blower is fluidly coupled to the expander wheel and configured to receive the third, expanded and cooled air from the expander wheel and deliver the third, expanded and cooled air to the environment, wherein the turboexpander further comprises an outlet through which the third, expanded and cooled air exits the expander wheel, wherein the blower has an inlet for receiving the third, expanded and cooled air from the outlet of the turboexpander, wherein the recirculation conduit is fluidly coupled to each of the outlet of the turboexpander, the inlet of the blower, and the inlet associated with the compressor wheel in order to recirculate a first amount of the third, expanded and cooled air back into the inlet associated with the compressor wheel after the first amount has exited the turboexpander.
7. The air conditioning system according to claim 1, further comprising a conduit comprising an outlet associated with the compressor wheel and an inlet associated with the expander wheel, such that the conduit extends from at the compressor wheel to at the expander wheel, thus allowing the second air to flow directly from the compressor wheel into the expander wheel.
8. The air conditioning system according to claim 7, wherein the air conditioning system is a coolant-free air conditioning system.
9. The air conditioning system according to claim 8, wherein the turboexpander does not rotate due to a combustion reaction involving burning of fuel by an apparatus indirectly connected to the turboexpander via intermediate components, and wherein the turboexpander does not rotate due to a combustion reaction involving burning of fuel by an apparatus directly connected to the turboexpander.
10. The air conditioning system according to claim 7, wherein the conduit comprises a pipe having a first open end at the compressor wheel and a second open end at the expander wheel such that the pipe has a single lumen extending between the first and second open ends.
11. The air conditioning system according to claim 7, wherein the second air is configured to exit the compressor wheel at a first temperature and enter the expander wheel at a second temperature substantially the same as the first temperature.
12. The air conditioning system according to claim 1, further comprising an energy storage device for powering the rotation driving device, and a generator electrically connected to the energy storage device, wherein the drive shaft is coupled to the generator, and wherein the expander wheel and the generator are configured to convert both the source of kinetic energy and energy in the first air into mechanical energy of the drive shaft, and then convert the mechanical energy of the drive shaft into electrical energy in the generator for charging the energy storage device, and thereby powering the rotation driving device.
13. A transportation system, comprising: an electric motor; at least one element coupled to and configured to be driven by the electric motor in order to move the transportation system between an IDLING state corresponding to the transportation system being turned on and not moving, and an OPERATING state corresponding to the transportation system being turned on and moving; and air conditioning system, comprising: a rotation driving device, an energy storage device for powering both the rotation driving device and the electric motor, a generator electrically connected to the energy storage device, and a turboexpander, comprising: a drive shaft coupled to both the generator and the rotation driving device, and configured to be rotated by the rotation driving device, a compressor wheel coupled to the drive shaft and configured to receive first air and generate second air from the first air in a manner wherein the rotation driving device provides a source of kinetic energy to cause the compressor wheel to rotate and pressurize the first air, and an expander wheel coupled to the drive shaft such that the source of kinetic energy is configured to cause the expander wheel to rotate together with the compressor wheel, wherein the expander wheel is fluidly coupled to the compressor wheel, thereby allowing the second air from the compressor wheel to be received in the expander wheel and, responsive to energy being removed from the second air, converted into third, expanded and cooled air by the expander wheel for delivery to an environment, and wherein the expander wheel and the generator are configured to convert both the source of kinetic energy and energy in the first air into mechanical energy of the drive shaft, and then convert the mechanical energy of the drive shaft into electrical energy in the generator for charging the energy storage device, and thereby powering the rotation driving device.
14. The transportation system according to claim 13, wherein the electric motor is a first electric motor, and wherein the rotation driving device is a second electric motor.
15. The transportation system according to claim 14, wherein the at least one element comprises a first axle and a second axle, wherein the transportation system further comprises a first pair of wheels coupled to the first axle, and a second pair of wheels coupled to the second axle, and wherein the first electric motor is coupled to and configured to drive the first and second axles, thereby allowing the first and second pairs of wheels to roll when the transportation system is in the OPERATING state.
16. The transportation system according to claim 14, wherein the turboexpander does not rotate due to a combustion reaction involving burning of fuel by an apparatus indirectly connected to the turboexpander via intermediate components, and wherein the turboexpander does not rotate due to a combustion reaction involving burning of fuel by an apparatus directly connected to the turboexpander.
17. The transportation air conditioning system according to claim 14, wherein the second electric motor engages the drive shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(6) As employed herein, the term coupled shall mean connected together either directly or via one or more intermediate parts or components.
(7) As employed herein, the term number shall mean one or an integer greater than one (i.e., a plurality).
(8) As employed herein, the term air compressor shall mean a device which generates pressurized air from ambient air, and delivers the pressurized air at an outlet at a pressure greater than the pressure of the ambient air entering the inlet. Air compressors in accordance with the disclosed concept may use electrical energy in order to generate a flow of pressurized gas. Air compressors may include an electric air compressor motor. Air compressors in accordance with the disclosed concept, unlike nitrogen compressors (or compressors configured for other gases besides air), may not have gas coolers, inlet and outlet dampers, and asynchronous motors.
(9) As employed herein, the term blower shall mean an apparatus configured to produce air movement to a space.
(10) As employed herein, the term generator shall mean a device configured to convert mechanical energy obtained from an external source into electrical energy as an output. Generators in accordance with the disclosed concept may convert mechanical energy from rotation of a drive shaft of a turboexpander into electrical energy, and may do so by moving at least one electrical conductor in a magnetic field in order to create a voltage difference between two ends of the electrical conductor.
(11) As employed herein, the term coolant shall mean a substance configured to change states between liquid and gas, and as employed in a coil of an evaporator of an A/C system, such as the A/C system 2. Non-limiting examples of coolants include freon, propane, and ammonia.
(12) As used herein, the term air shall mean an atmospheric gas comprised of Nitrogen, Oxygen, and Argon. Air in accordance with the disclosed concept preferably includes indoor and outdoor air, as well as both purified and non-purified air, wherein purified air includes, but is not limited to, air in which moisture and/or carbon dioxide have been removed. In one non-limiting example, air in accordance with the disclosed concept is non-toxic (e.g., breathable) to human beings.
(13) As employed herein, the term valve shall mean a device for causing an opening area of a region of a conduit to be changeable as the valve opens and closes. Valves in accordance with disclosed concept may include guide vanes, as well as devices which move between FULLY OPEN states and FULLY CLOSED states.
(14) As employed herein, the terms inlet and outlet shall each correspond to a conduit, whether a metallic or non-metallic pipe, or other type of conduit.
(15) As employed herein, the term control system shall mean a system for directing the flow of air in an air conditioning system by causing any number of valves to independently move to predetermined positions, including fully open positions, fully closed positions, and positions therebetween. Control systems in accordance with the disclosed concept include programmable logic control systems.
(16) As employed herein, the phrase combustion reaction involving burning of fuel shall mean a reaction involving an explosion between a gas, such as air, and a combustible fuel (e.g., oil including byproducts such as gasoline and aviation fuel, and natural gas including byproducts such as hydrogen fuel). A combustion reaction involving burning of fuel does not include the discharge of energy from an energy storage device such as a battery, and associated powering of an air compressor motor therewith.
(17) As employed herein, the phrase sole source of kinetic energy shall mean a source of kinetic energy, such as a flow of pressurized air, in whose absence another object, such as a compressor wheel of a turboexpander, is configured to be in a static state (e.g., at rest), with respect to a ground.
(18) As employed herein, the term turboexpander shall mean a device comprising a drive shaft, and first and second wheels coupled to the drive shaft, wherein the first wheel is configured to compress a gas and the second wheel is configured to expand the gas.
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(20) The A/C system 100 will now be discussed in detail, and the aforementioned advantages as well as others will be made apparent. As shown in
(21) In operation, aspects of the A/C system 100 comprising the air compressor 110, the turboexpander 120, the generator 140, the energy storage device 145, and the blower 150 may be located outside of a building, and may be fluidly coupled to the ductwork 160, which may extend throughout the interior of the building. In a suitable alternative example, the air compressor 110, the turboexpander 120, the generator 140, and the blower 150 may all be located in an interior of a building and be a self-contained subassembly that is configured to pull indoor air into the air compressor 110 for cooling, wherein the cooled air may be delivered back into the indoor environment.
(22) The turboexpander 120 includes a drive shaft 122, a compressor wheel 124 coupled to the drive shaft 122, an expander wheel 126 coupled to the drive shaft 122 and the compressor wheel 124 (e.g., via the drive shaft 122), a first inlet 128 and a first outlet 130 each associated with the compressor wheel 124, and a second inlet 132 and a second outlet 134 each associated with the expander wheel 126. Furthermore, as shown, the generator 140 includes a rotor (R) 142 coupled to the drive shaft 122 of the turboexpander 120 and configured to be rotated during operation of the turboexpander 120.
(23) Moreover, the air compressor 110 may include an air compressor motor 119, which may be an electric motor. Additionally, the generator 140 is preferably electrically connected to the air compressor motor 119 in order to power the air compressor 110, and/or is configured to be electrically connected to an electrical apparatus 180 (shown in dashed line drawing in
(24) Continuing to refer to
(25) In operation, the generator 140 reliably supplies power to a number of devices. For example, the energy storage device 145 is electrically connected to and configured to be charged by the generator 140 of the A/C system 100. Moreover, the energy storage device 145 is also configured to power the air compressor motor 119. Specifically, during operation of the A/C system 100, power may first be drawn by the air compressor motor 119 from the energy storage device 145.
(26) In one non-limiting example, the A/C system 100 further includes a moisture separator (MS) 114, which may be a filter, fluidly coupled to an outlet 113 of the air compressor 110 and the first inlet 128 of the turboexpander 120 in order for moisture (e.g., water) to be removed from the pressurized air before the pressurized air is delivered to the turboexpander 120. As such, the air compressor 110 may be configured to pull in ambient air at an inlet 111 of the air compressor 110 from the atmosphere, generate pressurized air from the ambient air, and cause the pressurized air to exit via the outlet 113 before being passed through the moisture separator 114. It will be appreciated that the ambient air may be pressurized to any number of different pressure ranges, depending on the environment for the A/C system 100. In one example, the ambient air is pressurized to between 130-180 psi. In an alternative example, an air compressor is configured to generate higher or lower pressures higher than 130-180 psi, provided suitable materials are employed, such as thicker and higher-grade steels for higher pressures.
(27) Continuing to refer to
(28) In one example, a suitable alternative air compressor (not shown) may be fluidly coupled to the first inlet 128 of the turboexpander via a side stream 115, shown in
(29) Continuing to refer to
(30) More specifically, the A/C system 100 may further include a control system 190. In one example, the control system 190 is wirelessly connected and/or electrically connected to the air compressor 110 and the valves 113-1,128-1, such that responsive to actuation of the control system 190 (e.g., wherein a user presses a button on a control panel or sends a signal to the control system 190 with a wireless device), the air compressor 110 is configured to generate the pressurized air at a predetermined first pressure, thereby causing the turboexpander 120 to generate expanded and cooled air at a predetermined second temperature. This is achieved by the valves 113-1,128-1 being opened and closed to predetermined opening areas by the control system 190.
(31) Once inside the turboexpander 120, the compressor wheel 124 may generate boosted air from the pressurized air from the air compressor 110, and the expander wheel 126 may generate expanded and cooled air from the boosted air, as will be discussed below. For example, the compressor wheel 124 boosts the pressurized air from the air compressor 110 to an even greater pressure. As such, by employing the compressor wheel 124, a size of the air compressor 110 is advantageously able to be relatively small. In one example, the compressor wheel 124 receives the pressurized ambient air at 130-180 psi and boosts the pressurized ambient air to a pressure even greater than 180 psi. After being boosted by the compressor wheel 124, the even higher pressurized air exits the compressor wheel 124 via the first outlet 130, which is fluidly coupled to the second inlet 132 of the expander wheel 126.
(32) Accordingly, after exiting through the first outlet 130, the boosted air enters the expander wheel 126 via the second inlet 132. Once inside the expander wheel 126, the boosted air is expanded by volume, which causes a relatively large pressure and temperature drop in the air. In other words, the expander wheel 126 generates expanded and cooled air from the boosted air. In one example, the air is configured to exit the turboexpander at between 3-20 psi of pressure, as well as between 33-45 degrees Fahrenheit. It will be appreciated that inlet and outlet temperatures associated with the turboexpander 120 may readily be varied.
(33) However, in accordance with the disclosed concept, air is preferably not being liquified during operation of the A/C system 100 (e.g., other than at the moisture separator 114), and operation of the A/C system 100 includes directing the air above a freezing temperature of water. That is, the air compressor 110 and the turboexpander 120 are together configured to change the ambient air to the expanded and cooled air without causing any of the ambient, pressurized, boosted, and expanded and cooled air to change states between a gas and a liquid. This includes embodiments where air undergoes a purification process corresponding to moisture and carbon dioxide being removed from the air between the air compressor 110 and the first inlet 128.
(34) Furthermore, it will be appreciated that the gas which is compressed by the air compressor 110 and the compressor wheel 124, and then expanded and cooled by the expander wheel 126, is the same gas which is delivered to the blower 150. That is, unlike existing systems (e.g., the A/C system 2) in which coolant changes from liquid to gas in the evaporator in order to cool an entirely separate and distinct gas (e.g., air) which is passed over the coil of the evaporator, the A/C system 100 is preferably coolant-free. As such, the same air which is pressurized, boosted, and expanded and cooled is also the air that is delivered to the blower 150, such that the blower receives the expanded and cooled air in order to deliver the expanded and cooled air to an environment. Put another way, substantially all of the air associated with the A/C system 100 enters and passes through each of the compressor 110, the turboexpander 120, and the blower 150 such that coolant (e.g., being located in coils) is preferably not employed to cool the air. As such, the A/C system 100 readily provides tremendous advantages over the prior art A/C system 2 (
(35) Continuing to refer to
(36) Furthermore, because the air is rather cold, in one example the A/C system 100 is configured to be employed with a valve system in the form of a vent stack 152 coupled to the outlet of the blower 150. The vent stack 152 may open and close to an outside environment automatically or from a user. In one example, the control system 190 is wirelessly connected to the vent stack 152 in order to better control the temperature of cooled air being delivered to a building. For example, a smaller opening of the vent stack 152 via the control system 190 is configured cause colder temperatures in a given building. Accordingly, the vent stack 152 may be a way for the A/C system to regulate temperature in a building. In one example, the vent stack 152 could be open one at an initial time one hundred percent and then can close in a gradual manner in order to efficiently regulate temperature in a building.
(37) Continuing to refer to
(38) In addition to delivering cooled and low-pressure air to an environment, the A/C system 100 is also provided with a power generation capability in tandem with the air conditioning capability. More specifically, as stated above, as the drive shaft 122 of the turboexpander 120 is caused to rotate, the rotor 142 of the generator 140 is rotated, thus generating power. As shown in
(39) In one example, electric power from the generator 140 is directed back into the air compressor motor 119 via the electrical lines 170,172, which may be one single electrical line. In another example, the A/C system 100 further is configured to deliver power to the electrical apparatus 180, wherein electric power from the generator 140 is directed to the electrical apparatus 180 via the electrical lines 170,174, which may be one single electrical line. In yet a further example, electric power from the generator 140 is directed to the energy storage device 145 via the electrical lines 170,172,176, which may be one single electrical line, in order that the energy storage device 145 may be charged by the generator 140. Accordingly, the A/C system 100, unlike the A/C system 2 (
(40) Continuing to refer to
(41) In one example, the air compressor 110 is fluidly coupled between the recirculation conduit 139 and the compressor wheel 124 such that the first amount is configured to flow directly from the recirculation conduit 139 into the inlet 111 of the air compressor 110 to be pressurized before flowing into and being boosted by the compressor wheel 124. In other words, the recirculation conduit 139 is preferably spaced from the inlet 128 associated with the compressor wheel 124.
(42) To illustrate, and with continued reference to
(43) In one example, the valves 137-1,139-1 function to control the first amount of the expanded and cooled air flowing into the inlet 111 of the air compressor 110 and a second amount of the expanded and cooled air flowing into the blower 150. In one example, the vent conduit 138 is fluidly coupled to each of the second outlet 134 of the turboexpander 120, the inlet 137 of the blower 150, and the recirculation conduit 139, such that the vent conduit 138 is configured to vent a second amount of the expanded and cooled air to an atmosphere. It will thus be appreciated that the valve 138-1 is configured to control the second amount of the expanded and cooled air being vented to the atmosphere. In one example, responsive to actuation of the control system 190, such as a user pressing a button on the control system 190 or the control system 190 receiving a signal from a smart device (e.g., mobile phone, tablet, vehicle, etc.), the amount of the expanded and cooled air passing through the recirculation conduit 139 may be a predetermined amount.
(44) Continuing to refer to
(45) In another example embodiment of the disclosed concept, and as shown in
(46) Continuing to refer to
(47) Additionally, in the example of
(48) More specifically, the vehicle 200 may have an OFF state corresponding to the vehicle 200 being turned off and not moving, an IDLING state corresponding to the vehicle 200 being turned on and not moving, and an OPERATING state corresponding to the vehicle 200 being turned on and moving. In one example, the electric motor 280 is configured to draw a first amount of power from the energy storage device 145 (
(49) For example, when the vehicle 200 is in the OPERATING state, the electric motor 280 is configured to draw a second amount of power from the generator 140 (
(50) Accordingly, the vehicle 200 is configured such that the energy storage device 145 may be employed to start the vehicle 200, and during operation of the vehicle 200, more power may be drawn from the generator 140 than the energy storage device 145. As such, when the vehicle 200 is in the OPERATING state, the first amount of power from the energy storage device 145 is configured to be less than the second amount of power from the generator 140. As a result, the energy storage device 145 may be substantially smaller than batteries associated with today's electric and hybrid vehicles, wherein these batteries (not shown) are typically required to be relatively large and expensive because they are mostly the sole power sources for the vehicles.
(51) Furthermore, by employing the A/C system 100 in the vehicle 200, a tremendous cost and material savings to businesses and consumers can be realized. More specifically, known transportation systems which employ relatively large batteries can advantageously be provided with the relatively small energy storage device 145 instead, due to the generator 140 harnessing energy from the air. As a result, the cost of the vehicle 200 can be relatively low, and the vehicle 200 can also operate in a clean-energy manner wherein material use associated with batteries can be largely minimized.
(52) More specifically, in one example the air compressor 110 is configured to pull in ambient air having a first amount X1 of energy, the air compressor 110 is configured to add a second amount X2 of energy to the ambient air that is being pressurized therein via compression, and during expansion of the air in the expander wheel 126, energy is removed from the air, such that the expanded and cooled air may be generated for air conditioning. Simultaneously, the expander wheel 126 is configured to create mechanical work in the generator 140 in order to generate electricity for powering the air compressor 110 and/or an electrical apparatus (e.g., the electrical apparatus 180 or the electric motor 280). As a result, apart from any friction associated losses in the system, a first fraction of the (X1+X2) energy may be provided as the expanded and cooled air for air conditioning, and a second fraction, which may be a larger fraction, of the (X1+X2) energy may be routed back from the generator 140 in the form of electricity to the air compressor motor 119, the energy storage device 145, and/or the electric motor 280.
(53) Additionally, because warmer air has more energy than colder air, the air conditioning system 100 preferably further has a heating element (e.g., heating coil 139-2) coupled to the recirculation conduit 139. This is optimal for cold weather conditions. More specifically, the heating coil 139-2 is preferably electrically connected to the generator 140 via the electrical line 178 and is preferably configured to be powered by the generator 140 during operation of the air conditioning system 100. As a result, the vehicle 200 is optimally configured to be powered by the air conditioning system 100 in cold weather, where the energy from the air is relatively low, as well as warm weather, where the energy from the air is relatively high. That is, the expanded and cooled air entering the recirculation conduit 139 after exiting the second outlet 134 may be heated with the heating coil 139-2 as it is passed through the recirculation conduit 139, thus increasing an amount of energy supplied to the turboexpander 120 from the air compressor 110.
(54) Additionally, as shown in
(55) It will thus be appreciated that the electric motor 280 may be configured to consume a first amount of power per mile during use, and the generator 140 (
(56) Additionally, by powering the electric motor 280 with the air conditioning system 100, operation of the vehicle 200 can be said to be safer than known methods of powering a vehicle. For example, accidents involving gasoline powered vehicles may result in fuel tanks exploding, accidents involving vehicles powered by relatively large batteries may result in non-dry portions of the relatively large batteries igniting, and more recent but known technologies involving liquid hydrogen to power a vehicle may be dangerous in that liquid hydrogen is often rather difficult to contain and work with. In accordance with the disclosed concept, by way of contrast, the air conditioning system 100 obviates these challenges by powering the vehicle 200, in one example, without an explosion between air (e.g., any of the ambient, pressurized, boosted, and expanded and cooled air) and other gases, liquids, or solids. Rather, the disclosed concept relies on a safe heat exchange between energy in the air and electricity.
(57) Although the disclosed concept has been described in association with the transportation system being in the form of the vehicle 200, which is an automobile, it will be appreciated that suitable alternative transportation systems are within the scope of the disclosed concept, including non-sedan automobiles such as sports-utility-vehicles and trucks, as well as buses, trains, large or small ships, and the like, wherein each of these transportation systems may have an electric motor electrically connected to the A/C system 100, and elements coupled to and configured to be driven by the electric motor.
(58) Accordingly, it will be appreciated that one method of delivering expanded and cooled air to an environment with the A/C system comprises the steps of pulling in ambient air and generating pressurized air from the ambient air, with the air compressor 110; delivering the pressurized air to a turboexpander 120 of the A/C system 100; generating boosted air with the turboexpander from the pressurized air from the air compressor 110; after the boosted air has been generated by the turboexpander 120, generating the expanded and cooled air from the boosted air with the turboexpander 120, and also creating mechanical work in a generator 140 of the air conditioning system 100 which is coupled to the turboexpander 120, in order to generate electricity for powering the air compressor 110 and/or an electrical apparatus 180; and at the blower 150, receiving the expanded and cooled air from the turboexpander 120 and delivering the expanded and cooled air to the environment.
(59) It will also be appreciated that the method may further comprise providing with the air compressor 110 the inlet 111 for receiving the ambient air; providing with the turboexpander 120 the outlet 134 through which the expanded and cooled air exits the turboexpander 120; providing with the blower 150 an inlet for receiving the expanded and cooled air from the outlet 134 of the turboexpander 120; and providing the A/C system with a recirculation conduit 139 fluidly coupled to each of the outlet 134 of the turboexpander 120, the inlet 137 of the blower 150, and the inlet 111 of the air compressor 110; and recirculating a first amount of the expanded and cooled air back into the inlet 111 of the air compressor 110 after the first amount has exited the turboexpander 120. The method may further include powering the operating system (e.g., the electrical apparatus 180) of a building with the generator 140 while the blower 150 is delivering the expanded and cooled air to the interior of the building.
(60) Referring again to
(61) The conduit 112 is different than arrangements of known technologies in that it allows for the pressurized air to provide this source of kinetic energy. In accordance with the disclosed concept, the conduit 112 advantageously is configured to receive at least 98 percent of the pressurized air therethrough for delivery to the compressor wheel 124. Additionally, the air compressor 110 may be configured to discharge the pressurized air at a first pressure, and the pressurized air is preferably configured to be received at the compressor wheel 124 at a second pressure equal to at least 95 percent of the first pressure (e.g., due to the conduit 112). Furthermore, and continuing to refer to
(62) It will also be appreciated that the air conditioning system is configured such that the expander wheel 126 and the drive shaft 122 rotate together with the compressor wheel 124 via the pressurized air, and the mechanical work is created in the generator 140, without the turboexpander 120 being driven by a combustion reaction involving burning of fuel by an apparatus directly connected to the turboexpander 120 or by an apparatus indirectly connected thereto via intermediate components. For example, the pressurized air is configured to provide the source of kinetic energy to directly cause the compressor wheel 124 to rotate and generate the boosted air from the pressurized air without the pressurized air being mixed with fuel from a combustion reaction before being received in the turboexpander 120. As a result, it is contemplated that all of the pressurized, boosted, and expanded and cooled air are non-toxic to humans and are thus breathable. This is distinct from many known technologies employing turboexpanders, such as in airplanes, in which air is mixed with fuel for directly or indirectly driving the turboexpander. Additionally, it will be appreciated that the turboexpander 120 of the air conditioning system 100 is preferably not configured to be driven by any gases other than air.
(63) Additionally, as stated above, the expander wheel 126 is configured to create mechanical work in the generator 140 responsive to rotation of the drive shaft 122 in order to generate electricity for charging the energy storage device 145 and thereby powering at least one of the air compressor motor 119 and a separate electrical apparatus (e.g., the electric motor 280). Thus, the energy storage device 145 is configured to be charged by recycled energy from both the energy storage device 145 and the ambient air after the ambient air has been pressurized by the air compressor 110 and boosted by the compressor wheel 124.
(64) Additionally, in one example the A/C system 100 includes desirable apparatus to allow the A/C system 100 to operate at relatively low temperatures. These apparatus include the moisture separator 114, discussed above, and a carbon dioxide removal system (CO2 RS) 116, The moisture separator 114 is fluidly coupled to the conduit 112 and is configured to remove moisture from the pressurized air before the pressurized air is delivered to the compressor wheel 124, thereby allowing the A/C system 100 to generate the expanded and cooled air at a temperature below a freezing temperature of water. Moreover, the carbon dioxide removal system 116 is preferably coupled to the conduit 112 after the moisture separator 114 and is configured to remove carbon dioxide from the pressurized air after the moisture has been removed by the moisture separator 114, and before the pressurized air is delivered to the compressor wheel 124, thereby allowing the A/C system 100 to generate the expanded and cooled air at another temperature below a freezing temperature of carbon dioxide. Because the moisture separator 114 and the carbon dioxide removal system 116 are uniquely configured to allow the expanded and cooled air to exit the expander wheel 126 at low temperatures, these two elements also advantageously allow the A/C system 100 to operate with a relatively large pressure drop across the expander wheel 126.
(65) Continuing to refer to
(66)
(67) In accordance with the disclosed concept, the A/C system 300 preferably also includes a rotation driving device 400 coupled to the drive shaft 322, and configured to cause (e.g., without limitation, directly cause) the drive shaft 322 to rotate. The rotation driving device 400 preferably engages the drive shaft 322 (e.g., is directly connected thereto), but other arrangements are contemplated (e.g., wherein a suitable alternative rotation driving device is coupled to a suitable alternative drive shaft via a belt). In one example, the drive shaft 322 is a unitary component, optionally made of a single piece of material, and the generator 340 and the rotation driving device 400 may both be directly coupled to the drive shaft 322, and may also be indirectly coupled to the drive shaft 322. As a result of the coupling between the drive shaft 322, the generator 340, and the rotation driving device 400, benefits of the disclosed concept, including efficient operation as caused by imparting of kinetic energy from the rotation driving device 400 to the turboexpander 320, and simultaneous generation of power and air conditioning, are configured to be realized.
(68) Continuing to refer to
(69) When the compressor wheel 324 rotates, it pulls in ambient air via the inlet 328. In other words, the A/C system 300 preferably is configured such that the ambient air is pulled in through the inlet 328, which is associated with the compressor wheel 324 such that the ambient air directly enters the compressor wheel 324. As the ambient air is being pulled in through the inlet 328, the ambient air preferably passes through an air filter 329 (shown in simplified form in
(70) In the example of
(71) As such, the A/C system 300 subsequently works as follows. The expander wheel 326, which is coupled to the drive shaft 322 and fluidly coupled to the compressor wheel 324, is configured such that the pressurized air from the compressor wheel 324 is configured to be received in the expander wheel 326 and converted into expanded and cooled air by the expander wheel 326 for delivery to an environment. Furthermore, the expander wheel 326 and the generator 340 (e.g., which is electrically connected to the energy storage device 345) are configured to convert both the source of kinetic and energy in the ambient air into mechanical energy of the drive shaft 322, and then convert the mechanical energy of the drive shaft 322 into electrical energy in the generator 340 for charging the energy storage device 345, and thereby powering (e.g., charging) the rotation driving device 400 (e.g., and also the other electrical apparatus 380, which may be an electric motor 580, as shown in
(72) Accordingly, the rest of the A/C system 300, as discussed above, functions similar to the A/C system 100 (
(73) However, unlike the A/C system 100 (
(74) Moreover, as the A/C system 300 is preferably devoid of a separate air compressor other than the compressor wheel 324, the recirculation conduit 339 is configured differently than in the A/C system 100 (
(75) More specifically, as shown in
(76)
(77) Accordingly, it will be appreciated that one method of delivering expanded and cooled air to an environment with the A/C system 300 comprises the steps of pulling in ambient air and generating pressurized air from the ambient air, with the air compressor wheel 324 of the turboexpander 320; delivering the pressurized air to the expander wheel 326 via the conduit 331; generating expanded and cooled air from the pressurized air with the expander wheel 326, and also creating mechanical work in the generator 340, in order to generate electricity for powering the rotation generating device 400 and/or the electrical apparatus 380 (e.g., via the energy storage device 345); and optionally, at the blower 350, receiving the expanded and cooled air from the turboexpander 320 and delivering the expanded and cooled air to the environment.
(78) While the present disclosure has been described with reference to various implementations, it will be understood that these implementations are illustrative and that the scope of the disclosure is not limited to them. Many variations, modifications, additions, and improvements are possible. More generally, implementations in accordance with the present disclosure have been described in the context of particular implementations. Functionality can be separated or combined in blocks differently in various implementations of the disclosure or described with different terminology. These and other variations, modifications, additions, and improvements can fall within the scope of the disclosure as defined in the claims that follow.