POWER TRANSMISSION DEVICE FOR COMMERCIAL VEHICLE HAVING ELECTRIC AXLE
20220324322 · 2022-10-13
Assignee
Inventors
Cpc classification
B60K2007/0061
PERFORMING OPERATIONS; TRANSPORTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0046
PERFORMING OPERATIONS; TRANSPORTING
B60K17/046
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0092
PERFORMING OPERATIONS; TRANSPORTING
B60Y2200/14
PERFORMING OPERATIONS; TRANSPORTING
B60K17/346
PERFORMING OPERATIONS; TRANSPORTING
B60L50/75
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
F16H37/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0038
PERFORMING OPERATIONS; TRANSPORTING
F16H48/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
B60K17/348
PERFORMING OPERATIONS; TRANSPORTING
B60K2001/0438
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A power transmission device for a commercial vehicle having an electric axle, may include a first differential ring gear fixedly mounted on a first rear-wheel driveshaft; a second differential ring gear mounted on a second rear-wheel driveshaft; a propeller shaft, with a first differential drive gear engaged with the first differential ring gear being connected to a front-end portion of the propeller shaft and a second differential drive gear engaged with the second differential ring gear being connected to a rear end portion thereof; a reducer connected to the first differential ring gear or the propeller shaft; and a motor, an output shaft of the motor being connected to an input gear of the reducer.
Claims
1. A power transmitting apparatus for a vehicle having an electric axle, the power transmitting apparatus comprising: a first differential ring gear fixedly mounted on a first rear-wheel driveshaft; a second differential ring gear mounted on a second rear-wheel driveshaft; a propeller shaft, a front-end portion of which is fixedly connected to a first differential drive gear engaged with the first differential ring gear and a rear end portion of which is fixedly connected to a second differential drive gear engaged with the second differential ring gear; a reducer connected to the first differential ring gear or the propeller shaft; and a motor, an output shaft of which is fixedly connected to an input gear of the reducer.
2. The power transmitting apparatus of claim 1, wherein in a case where the reducer is connected to the first differential ring gear so that the output shaft of the motor and a rotation axis of the reducer are disposed in parallel with the first rear-wheel driveshaft, the reducer includes: a sun gear which is the input gear of the reducer and fixedly connected to the output shaft of the motor; a pinion gear-engaged with the sun gear; a ring gear fixedly connected to a housing of the reducer and gear-engaged with the pinion; a planet carrier connected coaxially to the pinion; and a first final output shaft connecting the planet carrier to the first differential ring gear.
3. The power transmitting apparatus of claim 1, wherein in a case where the output shaft of the motor and a rotation axis of the reducer are disposed perpendicular to the first rear-wheel driveshaft, a power distribution gear is fixedly mounted on the propeller shaft, and a final output gear fixedly connected to an output shaft of the reducer is engaged with the power distribution gear.
4. The power transmitting apparatus of claim 3, wherein the reducer includes: a sun gear which is the input gear of the reducer and connected to the output shaft of the motor; a pinion gear-engaged with the sun gear; a ring gear fixedly connected to a housing of the reducer and gear-engaged with the pinion; a planet carrier connected coaxially to the pinion; and a second final output shaft connecting the planet carrier to the final output gear.
5. The power transmitting apparatus of claim 1, wherein the first differential ring gear and the second differential ring gear are disposed in opposite directions with respect to the propeller shaft.
6. The power transmitting apparatus of claim 1, wherein the front-end portion of the propeller shaft and the first differential drive gear are connected to each other via a first universal joint, and the rear end portion of the propeller shaft and the second differential drive gear are connected to each other via a second universal joint.
7. A power transmitting apparatus for a vehicle having an electric axle, the power transmitting apparatus comprising: a first differential ring gear fixedly mounted on a first rear-wheel driveshaft; a second differential ring gear mounted on a second rear-wheel driveshaft; a propeller shaft, a front-end portion of which is fixedly connected to a first differential drive gear engaged with the first differential ring gear and a rear end portion of which is fixedly connected to a second differential drive gear engaged with the second differential ring gear; a power distribution gear fixedly mounted on the propeller shaft; a transmission having a final output gear engaged with the power distribution gear; and a first motor and a second motor that are connected to an input side of the transmission and output power.
8. The power transmitting apparatus of claim 7, wherein the transmission includes: a first speed-change gear and a second speed-change gear that are rotatably mounted on an output shaft of the first motor; a first clutch disposed between the first speed-change gear and the second speed-change gear and configured for connecting the first speed-change gear to the output shaft of the first motor or connecting the second speed-change gear to the output shaft of the first motor; a power transmission shaft fixedly connected to the final output gear; a first intermediate gear fixedly mounted on the power transmission shaft and engaged with the first speed-change gear; and a second intermediate gear fixedly mounted on the power transmission shaft and engaged with the second speed-change gear.
9. The power transmitting apparatus of claim 8, wherein the power transmission shaft and the propeller shaft are aligned to be in parallel to each other.
10. The power transmitting apparatus of claim 8, wherein the transmission further includes: a third speed-change gear and a fourth speed-change gear that are rotatably mounted on an output shaft of the second motor; a second clutch mounted between the third speed-change gear and the fourth speed-change gear and configured for connecting the third speed-change gear with the output shaft of the second motor or connecting the fourth speed-change gear to the output shaft of the second motor; and a third intermediate gear fixedly mounted on the power transmission shaft and engaged with the third speed-change gear, wherein the fourth speed-change gear is engaged directly with the final output gear.
11. The power transmitting apparatus of claim 7, wherein the first differential ring gear and the second differential ring gear are disposed in opposite directions with respect to the propeller shaft.
12. The power transmitting apparatus of claim 7, wherein the front-end portion of the propeller shaft and the first differential drive gear are connected to each other via a first universal joint, and the rear end portion of the propeller shaft and the second differential drive gear are connected to each other via a second universal joint.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0045] It may be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the present invention. The specific design features of the present invention as included herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particularly intended application and use environment.
[0046] In the figures, reference numbers refer to the same or equivalent parts of the present invention throughout the several figures of the drawing.
DETAILED DESCRIPTION
[0047] Reference will now be made in detail to various embodiments of the present invention(s), examples of which are illustrated in the accompanying drawings and described below. While the present invention(s) will be described in conjunction with exemplary embodiments of the present invention, it will be understood that the present description is not intended to limit the present invention(s) to those exemplary embodiments. On the other hand, the present invention(s) is/are intended to cover not only the exemplary embodiments of the present invention, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the present invention as defined by the appended claims.
[0048] Various exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0049]
[0050] According to the various exemplary embodiments of the present invention, as illustrated in
[0051] To the present end, a first differential drive gear 101 engaged with the first differential ring gear 110 is connected to a front-end portion of the propeller shaft 100, and a second differential drive gear 102 engaged with the second differential ring gear 120 is connected to a rear end portion thereof.
[0052] Thus, rotational power of the first rear-wheel driveshaft 12 may be transferred to the propeller shaft 100 through the first differential ring gear 110 and the first differential drive gear 101, and then may be transferred to the second rear-wheel driveshaft 22 through the second differential drive gear 102 and the second differential ring gear 120.
[0053] According to the various exemplary embodiments of the present invention, a motor 140 and a reducer 130 are disposed in a direction parallel with the first rear-wheel driveshaft 12.
[0054] That is, in a state where the motor 140 and the reducer 130 are disposed in the direction parallel with the first rear-wheel driveshaft 12, the reducer 130 reducing and outputting motor power is connected to the first differential ring gear 110, and an output shaft 140-1 of the motor 140 is connected to an input gear of the reducer 130.
[0055] The motor 140 and the reducer 130 are disposed in the direction parallel with the first rear-wheel driveshaft 12, and thus, the reducer 130 according to the various exemplary embodiments of the present invention may include a sun gear 131, a plurality of pinions 132, a ring gear 133, a planet carrier 134, and a first final output shaft 135. The sun gear 131 is an input gear connected to the output shaft 140-1 of the motor 140. The plurality of pinions 132 are engaged with the sun gear 131. The ring gear 133 is formed within a reducer housing 138 and is engaged with the pinion 132. The planet carrier 134 is connected coaxially to the pinion 132. The first final output shaft 135 is connected in a power-transferable manner between the planet carrier 134 and the first differential ring gear 110.
[0056] Therefore, as illustrated in
[0057] Along with this, as illustrated in
[0058] At the present point, the first differential ring gear 110 and the second differential ring gear 120, as illustrated in
[0059] For example, the first differential ring gear 110 is disposed to face leftward in the direction of the width of a vehicle body, and the second differential ring gear 120 is disposed to face rightward in the direction of the width thereof. Thus, the first rear-wheel driveshaft 12 and the second rear-wheel driveshaft 22 can rotate in the same direction for traveling.
[0060] The front-end portion of the propeller shaft 100 and the first differential drive gear 101 are connected to each other with a universal joint 103, and a rear end portion of the propeller shaft 100 and the second differential drive gear 102 are also connected to each other with another universal joint 103, such that, when the propeller shaft 100 rotates, vibration, noise, shock, and the like are absorbed.
[0061] A motor, a reducer, and the like are connected to both a first rear-wheel driveshaft and a second rear-wheel driveshaft. Unlike in the instant case, according to the various exemplary embodiments of the present invention, the motor 140 and the reducer 130 are connected to only the first rear-wheel driveshaft 12, and power of the first rear-wheel driveshaft 12 is transferred to the second rear-wheel driveshaft 22 through the propeller shaft 100. Thus, the multi-driveshaft including the first driveshaft and the second driveshaft may be easily driven with one motor.
[0062] Furthermore, the number of components that include the motor, the reducer, and the like which are connected to the second rear-wheel driveshaft may be reduced. Thus, the reduction in the number of components may be advantageous in securing a packaging space for mounting a rear-wheel electric axle and can improve the convenience of assembling and servicing.
[0063] When only the propeller shaft 100 connecting the first rear-wheel driveshaft 12 and the second rear-wheel driveshaft 22 to each other is removed, the first rear-wheel driveshaft 12 to which the motor power is applied becomes a single driveshaft. Therefore, the electric-type axle may be provided which is sharable for the multi-driveshaft and the single driveshaft, depending on whether or not the propeller shaft 100 connects the first rear-wheel driveshaft 12 and the second rear-wheel driveshaft 22 to each other.
[0064]
[0065] Likewise, according to the various exemplary embodiments of the present invention, as illustrated in
[0066] To the present end, the first differential drive gear 101 engaged with the first differential ring gear 110 is connected to the front-end portion of the propeller shaft 100, and the second differential drive gear 102 engaged with the second differential ring gear 120 is connected to the rear end portion thereof.
[0067] According to the various exemplary embodiments of the present invention, the motor 140 and the reducer 130 are disposed in a direction perpendicular to the first rear-wheel driveshaft 12.
[0068] That is, in a state where the motor 140 and the reducer 130 are disposed in the direction perpendicular to the first rear-wheel driveshaft 12, the reducer 130 reducing and outputting the motor power is connected to the propeller shaft 100, and the output shaft 140-1 of the motor 140 is connected to the input gear of the reducer 130.
[0069] To the present end, a power distribution gear 104 is mounted on the propeller shaft 100, and a final output gear 137 connected to an output shaft of the reducer 130 is engaged with the power distribution gear 104.
[0070] The motor 140 and the reducer 130 are disposed in the direction perpendicular to the first rear-wheel driveshaft 12, and thus, the reducer 130 according to the various exemplary embodiments of the present invention may include the sun gear 131, the plurality of pinions 132, the ring gear 133, the planet carrier 134, and a second final output shaft 136. The sun gear 131 is the input gear connected to the output shaft 140-1 of the motor 140. The plurality of pinions 132 are engaged with the sun gear 131. The ring gear 133 is formed within the reducer housing 138 and is engaged with the pinion 132. The planet carrier 134 is connected coaxially to the pinion 132. The second final output shaft 136 is connected in a power-transferable manner between the planet carrier 134 and the final output gear 137.
[0071] Therefore, as illustrated in
[0072] Subsequently, when the propeller shaft 100 rotates, the first differential drive gear 101 and the second differential drive gear 102 that are connected to the front-end portion thereof and the rear end portion thereof, respectively, rotate together.
[0073] At the same time, a rotational force of the first differential drive gear 101 is transferred to the first differential ring gear 110 engaged therewith, and at the same time, is transferred to the first rear-wheel driveshaft 12 on which the first differential ring gear 110 is mounted. Thus, the first rear-wheel driveshaft 12 and the front rear-wheels connected thereto rotate for traveling.
[0074] Along with this, a rotational force of the second differential drive gear 102 is transferred to the second differential ring gear 120 engaged therewith, and at the same time, is transferred to the second rear-wheel driveshaft 22 on which the second differential ring gear 120 is mounted. Thus, the second rear-wheel driveshaft 22 and the rear rear-wheels connected thereto rotate for traveling.
[0075] At the present point, the first differential ring gear 110 and the second differential ring gear 120, as illustrated in
[0076] For example, the first differential ring gear 110 is disposed to face leftward in the direction of the width of the vehicle body, and the second differential ring gear 120 is disposed to face rightward in the direction of the width thereof. Thus, the first rear-wheel driveshaft 12 and the second rear-wheel driveshaft 22 can rotate in the same direction for traveling.
[0077] The front-end portion of the propeller shaft 100 and the first differential drive gear 101 are connected to each other with the first universal joint 103, and the rear end portion of the propeller shaft 100 and the second differential drive gear 102 are also connected to each other with the second universal joint 103, such that, when the propeller shaft 100 rotates, vibration, noise, shock, and the like are absorbed.
[0078] The motor, the reducer, and the like are connected to both the first rear-wheel driveshaft and the second rear-wheel driveshaft. Unlike in the instant case, according to the various exemplary embodiments of the present invention, the first rear-wheel driveshaft 12 and the second rear-wheel driveshaft 22 may be caused to rotate together with power of one motor 140, which is transferred to the propeller shaft 100. Thus, the multi-driveshaft including the first driveshaft and the second driveshaft may be easily driven together.
[0079] Furthermore, the number of components that include the motor, the reducer, and the like which are connected to the second rear-wheel driveshaft may be reduced. Thus, the reduction in the number of components may be advantageous in securing the packaging space for mounting the rear-wheel electric axle and can improve the convenience of assembling and servicing.
[0080]
[0081] The various exemplary embodiments of the present invention has a feature in that power of each of the first motor and obtaining the second motor is speed-changed through a transmission and in that the sum of the resulting power is obtained and is transferred to the propeller shaft.
[0082] Likewise, according to the various exemplary embodiments of the present invention, as illustrated in
[0083] To the present end, the first differential drive gear 101 engaged with the first differential ring gear 110 is connected to the front-end portion of the propeller shaft 100, and the second differential drive gear 102 engaged with the second differential ring gear 120 is connected to the rear end portion thereof.
[0084] To the present end, the power distribution gear 104 is mounted on the propeller shaft 100, and a final output gear 159 of a transmission 150 is engaged with the power distribution gear 104.
[0085] Furthermore, a first motor 141 and a second motor 142 are connected to the input side of the transmission 150 such that outputs drive force simultaneously or selectively.
[0086] To the present end, to speed-change an output of the first motor 141, the transmission 150 includes a first speed-change gear 151 and a second speed-change gear 152, a first clutch 155, a power transmission shaft 156, a first intermediate gear 157, and a second intermediate gear 158. The first speed-change gear 151 and the second speed-change gear 152 are mounted side by side on an output shaft 141-1 of the first motor 141 in a rotatable manner. The first clutch 155 is disposed between the first speed-change gear 151 and the second speed-change gear 152 and connects the first speed-change gear 151 with the output shaft 141-1 of the first motor 141 or connects the second speed-change gear 152 with the output shaft 141-1 of the first motor 141. The power transmission shaft 156 is connected coaxially to the final output gear 159. The first intermediate gear 157 is mounted on the power transmission shaft 156 and is engaged with the first speed-change gear 151. The second intermediate gear 158 is mounted on the power transmission shaft 156 and is engaged with the second speed-change gear 152.
[0087] Furthermore, to speed-change an output of the second motor 142, the transmission 150 is configured to further include a third speed-change gear 153 and a fourth speed-change gear 154, a second clutch 160, and a third intermediate gear 161. The third speed-change gear 153 and the fourth speed-change gear 154 are mounted side by side on an output shaft 142-1 of the second motor 142 in a rotatable manner. The second clutch 160 is disposed between the third speed-change gear 153 and the fourth speed-change gear 154 and connects the third speed-change gear 153 with the output shaft 142-1 of the second motor 142 or connects the fourth speed-change gear 154 with the output shaft 142-1 of the second motor 142. The third intermediate gear 161 is mounted on the power transmission shaft 156 and is engaged with the third speed-change gear 153. In the transmission 150, the fourth speed-change gear 154 is engaged directly with the final output gear 159.
[0088] At the present point, the first differential ring gear 110 and the second differential ring gear 120, as illustrated in
[0089] For example, the first differential ring gear 110 is disposed to face leftward in the direction of the width of the vehicle body, and the second differential ring gear 120 is disposed to face rightward in the direction of the width thereof. Thus, the first rear-wheel driveshaft 12 and the second rear-wheel driveshaft 22 can rotate in the same direction for traveling.
[0090] The front-end portion of the propeller shaft 100 and the first differential drive gear 101 are connected to each other with the first universal joint 103, and the rear end portion of the propeller shaft 100 and the second differential drive gear 102 are also connected to each other with the second universal joint 103, such that, when the propeller shaft 100 rotates, vibration, noise, shock, and the like are absorbed.
[0091] At the present point, an example where the output of the first motor 141 is transferred to the propeller shaft 100 through the first speed-change gear 151, and at the same time, the output of the second motor 142 is transferred to the propeller shaft 100 through the third speed-change gear 153 is described to help understand an operational flow for the power transmission device according to the various exemplary embodiments of the present invention.
[0092]
[0093] When the first clutch 155 performs an operation of connecting the first speed-change gear 151 with the output shaft 141-1 of the first motor 141 and then the first motor 141 is driven, rotational power of the first motor 11 is speed-changed through the first speed-change gear 151 and the first intermediate gear 157 and is transferred to the power transmission shaft 156. Thereafter, the rotation power of the first motor 11 is transferred from the final output gear 159, which is connected coaxially to the power transmission shaft 156, to the power distribution gear 104 of the propeller shaft 100.
[0094] Subsequently, the propeller shaft 100, on which the power distribution gear 104 is mounted, rotates, and thus, the first differential drive gear 101 and the second differential drive gear 102, which are connected to the front-end portion thereof and the rear end portion thereof, respectively, rotate together.
[0095] Subsequently, the rotational force of the first differential drive gear 101 is transferred to the first differential ring gear 110 engaged therewith, and at the same time, is transferred to the first rear-wheel driveshaft 12 on which the first differential ring gear 110 is mounted. Thus, the first rear-wheel driveshaft 12 and the front rear-wheels connected thereto rotate for traveling.
[0096] Along with this, the rotational force of the second differential drive gear 102 is transferred to the second differential ring gear 120 engaged therewith, and at the same time, is transferred to the second rear-wheel driveshaft 22 on which the second differential ring gear 120 is mounted. Thus, the second rear-wheel driveshaft 22 and the rear rear-wheels connected thereto rotate for traveling.
[0097] Of course, in a case where the first clutch 155 performs an operation of connecting the second speed-change gear 152 with the output shaft 141-1 of the first motor 141, power corresponding to a gear ratio of the second speed-change gear 152 may be transferred to the power distribution gear 104 of the propeller shaft 100 through the final output gear 159.
[0098] In the present manner, the power of the first motor 141 may be distributed to the propeller shaft 100 through the transmission 150, and at the same time, the power of the second motor 142 may be distributed to the propeller shaft 100 through the transmission 150.
[0099] To the present end, when the second clutch 160 performs an operation of connecting the third speed-change gear 153 with the output shaft 142-1 of the second motor 142 and then the second motor 142 is driven, rotational power of the second motor 142 is speed-changed through the third speed-change gear 153 and the third intermediate gear 161 and is transferred to the power transmission shaft 156. Thereafter, the rotational power of the second motor 142 is transferred from the final output gear 159, which is connected coaxially to the power transmission shaft 156, to the power distribution gear 104 of the propeller shaft 100.
[0100] Subsequently, the propeller shaft 100, on which the power distribution gear 104 is mounted, rotates, and thus, the first differential drive gear 101 and the second differential drive gear 102, which are connected to the front-end portion thereof and the rear end portion thereof, respectively, rotate together.
[0101] Subsequently, the rotational force of the first differential drive gear 101 is transferred to the first differential ring gear 110 engaged therewith, and at the same time, is transferred to the first rear-wheel driveshaft 12 on which the first differential ring gear 110 is mounted. Thus, the first rear-wheel driveshaft 12 and the front rear-wheels connected thereto rotate for traveling.
[0102] Along with this, the rotational force of the second differential drive gear 102 is transferred to the second differential ring gear 120 engaged therewith, and at the same time, is transferred to the second rear-wheel driveshaft 22 on which the second differential ring gear 120 is mounted. Thus, the second rear-wheel driveshaft 22 and the rear rear-wheels connected thereto rotate for traveling.
[0103] Of course, in a case where the second clutch 160 performs an operation of connecting the fourth speed-change gear 154 with the output shaft 142-1 of the second motor 142, power corresponding to a gear ratio of the fourth speed-change gear 154 may be transferred to the power distribution gear 104 of the propeller shaft 100 through the final output gear 159.
[0104] According to the various exemplary embodiments of the present invention, the transmission configured for performing multi-step speed-change, which is at least two- or more-step speed-change, may be employed for the rear-wheel electric axle, and thus performance in traveling may be improved.
[0105] Furthermore, the term of “fixedly connected” signifies that fixedly connected members always rotate at a same speed. Furthermore, the term of “selectively connectable” signifies “selectively connectable members rotate separately when the selectively connectable members are not engaged to each other, rotate at a same speed when the selectively connectable members are engaged to each other, and are stationary when at least one of the selectively connectable members is a stationary member and remaining selectively connectable members are engaged to the stationary member”.
[0106] The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the present invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described to explain certain principles of the present invention and their practical application, to enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof. It is intended that the scope of the present invention be defined by the Claims appended hereto and their equivalents.