CONNECTION SYSTEM AND STIFFENING TEMPLATE
20250270806 ยท 2025-08-28
Inventors
Cpc classification
E04B5/32
FIXED CONSTRUCTIONS
International classification
Abstract
A connection system for providing a construction joint between a first concrete component and a second concrete component, the connection system including a rebate former for forming a rebate in a first concrete component, wherein the rebate former has a backing, and the connection system further includes a plurality of anchors coupled to the backing and at least one stiffening template mounted to the backing to prevent or at least reduce sag of the rebate former.
Claims
1. A connection system for providing a construction joint between a first concrete component and a second concrete component, the connection system comprising: a rebate former configured to form a rebate in a first concrete component, the rebate former having a backing; a plurality of anchors coupled to the backing; and at least one stiffening template mounted to the backing to prevent or at least reduce sag of the rebate former.
2. The connection system of claim 1, wherein the rebate former is formed of sheet metal.
3. The connection system of claim 2, wherein the backing is in the form of an elongated backing, the elongated backing having folded edges to a predefined depth.
4. The connection system of claim 1, wherein the stiffening template defines an aperture to enable one of the anchors to pass through the stiffening template.
5. The connection system of claim 4, wherein the aperture is round.
6. The connection system of claim 4, wherein the aperture is square.
7. The connection system of claim 1, wherein the stiffening template is arranged to be clamped to the backing by the anchor.
8. The connection system of claim 1, wherein the stiffening template extends transversely across the backing.
9. The connection system of claim 1, wherein the stiffening template is folded along opposite edges.
10. The connection system of claim 9, wherein the folded edges of the stiffening template are oriented transversely to the backing.
11. The connection system of claim 4, wherein the stiffening template defines a plurality of apertures that allow passage of a plurality of anchors through the stiffening template.
12. The connection system of claim 1, wherein each of the anchors has an internal thread sized and shaped to receive an external thread of a reinforcing bar configured to reinforce the second concrete component.
13. The connection system of claim 1, wherein the rebate former has folded ends.
14. The connection system of claim 1, which includes a lid configured to cover an internal cavity of the rebate former defined by the backing and folded edges thereof.
15. The connection system of claim 1, which includes a plurality of parallel rebate formers joined by an intermediate section.
16. The connection system of claim 1, wherein the rebate former includes a cross strut extending across a width of an internal cavity of the rebate former.
17. The connection system of claim 1, wherein the rebate former is dimpled on the backing and on folded edges thereof.
18. The connection system of claim 1, which includes a stiffening template configured to reinforce the rebate former, the stiffening template including a plate having opposed folded edges and defining an aperture through one of the anchor can extend.
19. The connection system of claim 18, wherein the stiffening template is configured to be oriented so that the folded edges of the stiffening template can rest against the backing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present disclosure is further described by way of non-limiting example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0082] While the systems, devices, and methods described herein may be embodied in various forms, the drawings show, and the specification describes certain exemplary and non-limiting embodiments. Not all components shown in the drawings and described in the specification may be required, and certain implementations may include additional, different, or fewer components. Variations in the arrangement and type of the components; the shapes, sizes, and materials of the components; and the manners of connections of the components may be made without departing from the spirit or scope of the claims. Unless otherwise indicated, any directions referred to in the specification reflect the orientations of the components shown in the corresponding drawings and do not limit the scope of the present disclosure. Further, terms that refer to mounting methods, such as mounted, connected, etc., are not intended to be limited to direct mounting methods but should be interpreted broadly to include indirect and operably mounted, connected, and like mounting methods. This specification is intended to be taken as a whole and interpreted in accordance with the principles of the present disclosure and as understood by one of ordinary skill in the art.
[0083] With reference to
[0084] More specifically, as shown in the drawings, an example provides a connection system 10 for providing a construction joint 12 between a first concrete component 14 and a second concrete component 16. The connection system 10 includes a rebate former 18 for forming a rebate 20 (see
[0085] As shown clearly in
[0086] Each of the anchors 26 has a foot 34 for providing anchorage in the first concrete component 14. The foot may be in the form of a tapered foot 34. Even more specifically, the foot may be in the form of a circular tapered foot 34.
[0087] As can be seen in
[0088] The rebate former 18 may have one or more folded ends 38 to provide structural rigidity.
[0089] The connection system 10 may include a lid 40 for covering an internal cavity 42 of the rebate former 18 defined by the elongated backing 22 and the folded edges 24. The connection system 10 may include at least one strap 44 extending around the rebate former 18 and the lid 40 to secure the lid 40 to the rebate former 18. Alternatively, with reference to
[0090] The rebate former 18 may include a row of anchors 26 mounted longitudinally of the rebate former 18 (see, for example,
[0091] The connection system 10 may include a plurality of parallel rebate formers 18 joined by an intermediate section 46, as shown in
[0092] With reference to
[0093] Also as shown in
[0094] The connection system 10 may include a resilient washer 56 (see
[0095] With reference to
[0096] After casting of the first concrete component 14 and removal of the securing plugs 50, the connection system 10 includes a threaded reinforcing bar 32 threaded into each anchor 26, with an external thread 30 of the threaded reinforcing bar 32 mating with an internal thread 28 of the anchor 26 (see
[0097] Advantageously, as the anchors 26 provided with a coarse thread for threaded insertion of externally threaded reinforcing bar 32, this facilitates direct insertion of the reinforcing bar 32 into the internal thread 28 of each anchor 26 rather than requiring a metric thread to be tapped on to an end of the reinforcing bar 32. This may be advantageous as it may facilitate cutting on-site of a reinforcing bar 32 to size, then threading of the cup and of the reinforcing bar 32 directly into the anchor 26 without needing to form a metric thread on an end portion of the reinforcing bar 32.
[0098] Accordingly, there is also provided a method of providing a construction joint 12 between a first concrete component 14 and a second concrete component 16. The method includes the steps of: (1) providing a connection system 10 including a rebate former 18 for forming a rebate 20 in the first concrete component 14, wherein the rebate former 18 is formed of sheet metal, the rebate former 18 including an elongated backing 22, the elongated backing 22 having folded edges 24 to a predefined depth; (2) providing a plurality of anchors 26 coupled to the elongated backing 22, each of the anchors 26 having an internal thread 28; (3) providing a plurality of reinforcing bars 32, each of the reinforcing bars 32 having an external thread 30 along its length; and (4) threading one of the reinforcing bars 32 into each of the anchors 26 such that, for each anchor 26, an external thread 30 of a reinforcing bar 32 is threaded into the internal thread 28 of the anchor 26 to tighten the reinforcing bar 32 relative to the anchor 26 for providing reinforcement for the second concrete component 16.
[0099] The following features and/or advantages may be present in examples, according to the following aspects:
Modular Unit Placement
[0100] Pre-assembled unit ready pick and place onsite installation directly to formwork.
[0101] Removes the requirement to drill through shuttering onsite.
[0102] Flexibility of placement onsite vertical and horizontally.
[0103] Standard single row configuration units to suit smaller slab sizes (140 mm to 180 mm) with centrally placed lap bars.
[0104] Standard double row configuration units to suit medium to large sized slabs (190 mm to 500 mm) with top and bottom lap bars.
[0105] Multiple row placement ability with single row configuration units to suit extra-large slab sizes (500 mm plus). Rows placed at top and bottom of slab. Added ability to place different anchor sizes for top and bottom reinforcing.
[0106] Multiple row placement ability with double row configuration units to suit extra-large slab sizes (500 mm plus). Rows placed at top and bottom of slab. Added ability to place different anchor sizes for top and bottom reinforcing.
[0107] Standard 1000 mm unit length to facilitate simple take-off and ordering. The units can be cut onsite into infills to match specific length requirements. Internal supports can be moved to block cut ends.
[0108] Standardised predefined rebate depth of 30 mm to suit unit placement before first lay of reinforcing in the wall.
Modular Anchor Placement
[0109] Units use a perforated sheet metal base, punched as a template which accurately spaces and configures structural anchors or couplers at required centers laterally across the joint and spaces them at cover requirements for top and bottom reinforcing (on double row configurations).
[0110] Available in different anchor sizes (RB12, RBA16, RB20, RBA20, RB25 and RB32).
[0111] Optimised anchor/coupler centers to meet connection design parameters.
[0112] Unit base assembly restrains attached coupler/anchors perpendicular the rebated joint face.
[0113] The refined 30 mm rebate positions the anchors at the optimal embedment depth in the wall to provide maximum shear cone efficiency.
[0114] Rebated channel provides added positive shear resistance.
Threaded Lap Bars
[0115] Screw in structural 500 MPa lap bars for easy connection onsite.
[0116] Optional full-length lap bar connection to floor to wall continuality system through use of a full length threaded structural reinforcing bars or a screw on coupler connection system. This reduces lapping at lap bars giving reduced bars cost of overlapping bars and congestion in reinforcing.
[0117] Lap lengths are not limited by what can fit into the box lengths (i.e. bar laying in typical pull-out bar systems). This allows the standard 1000 mm box length to be cut to any shorter infill length with easy and allows for fully developed lap lengths on these shorter lengths.
[0118] Reduction in weight of continuity systems during setup and transport.
[0119] Reduces exposure of tripping hazards created by pull-out bars systems.
[0120] Improves installer exposure to repetitive stress injuries caused by bending out multiple pull-out bars.
Optimised Bar Anchorage
[0121] Headed anchorage rather than looped or cogged reo lap bars being tied into vertical reinforcing. The 30 mm predefined rebates places the anchors at the correct embedment to maximise shear cone size and efficiency in the placed-in slab.
[0122] Cogged anchor of design development length for correct embedment when used with coupler fittings.
[0123] The structural anchors used are genuine Reidbar fittings optimised for use with structural Reidbar. They are manufactured to the highest quality and tolerance to match the connecting bar. When tested in concrete against theoretically calculated alternative systems they achieve up to a 30% increase in efficiency over the other systems allowing for a reduction in anchor quantities required for connections. This reduces cost of fittings and labour as well as reducing reinforcing congestion.
[0124] Anchors optimised in centers and layers in prefabricated units to give maximum anchorage performance with minimal in place anchors.
[0125] Standard anchor application suitable for all types rebated structural connections on multi-level projects: [0126] floor to wall [0127] wall to wall [0128] precast panel to floor [0129] precast panel to wall [0130] wall to capping slab [0131] crane penetrations [0132] stair flights and landings [0133] corbels [0134] beam to wall/column
Securing Nailing Plate and Washer
[0135] Secures couplers or anchors to the unit assembly with a bolt and nut functionality during setup with formwork and pouring of concrete.
[0136] Easy attachment during manufacturing and removal onsite of nailing plates from couplers/anchors using a driver and cordless drill.
[0137] Nailing plate thread matches the thread of coupler/anchor and blocks void and thread profile during the concrete pour to prevent concrete slurry ingress into the fitting.
[0138] Sizes available in to suit RBA16, RB20, RBA20, RB25 and RB32 Reidbar couplers and anchors.
[0139] Rubber washer fits between coupler/anchor and nailing plate to create a secure seal to prevent slurry ingress into the rebate box unit during the concrete pour.
[0140] Washer acts as an anti-vibration device for the nailing plates to ensure coupler/anchor remains tight until pouring.
Dimpled Unit Base
[0141] Dimpled finish on unit base helps anchors base component into the slab when stripping lid.
[0142] The dimpled finish maximises the contact surface area between connecting slabs by up to 5%.
[0143] Eliminates need for scabbling rebate.
[0144] Made of galvanised sheet metal to prevent corrosion in the rebate.
Stiffening Template
[0145] With reference to
[0146] In the examples shown in the drawings, the rebate former 18 is formed of sheet metal and the backing 22 is in the form of an elongated backing 22, the elongated backing 22 having folded edges 24 to a predefined depth.
[0147] As can be seen clearly in
[0148] The aperture 60 may be round as shown in
[0149] The stiffening template 58 is arranged to be clamped to the backing by the anchor 26. In particular, as shown in
[0150] As shown in
[0151] With reference to
[0152] Each of the stiffening templates 58 is folded along opposite edges 62 to improve rigidity. The folds at the opposite edges 62 are preferably perpendicular to a central surface of the stiffening template 58 so as to form strengthening flanges 64. In the examples shown, these flanges 64 are parallel and extend along the full length of the stiffening template 58. When in situ, as shown in detail in
[0153] Accordingly, as will be appreciated from the above, there is provided a stiffening template 58 for reinforcing a rebate former 18 in a construction joint 12 between a first concrete component 14 and a second concrete component 16, the stiffening template 58 comprising a plate 66 having opposed folded edges 64 to provide rigidity, and the stiffening template 58 further includes at least one aperture 60 for accommodating an anchor 26 coupled to the rebate former 18.
[0154] With reference to
[0155] Accordingly, with the stiffening template 58 in the same functional scenario, it can sometimes be more advantageous to position it in an inverted direction (with the folded flanges 64 to the base) to ensure better function. The stiffening templates 58 can be placed in either direction, as may be deemed more appropriate for a particular situation, within the scope of the present disclosure
[0156] With reference to
[0157] While various embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not by way of limitation. It will be apparent to a person skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the present disclosure. Thus, the present disclosure should not be limited by any of the above described exemplary embodiments.
[0158] Throughout this specification and the claims which follow, unless the context requires otherwise, the word comprise, and variations such as comprises and comprising, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
[0159] The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge.
LIST OF NUMBERED FEATURES
[0160] Connection system 10 [0161] Construction joint 12 [0162] First concrete component 14 [0163] Second concrete component 16 [0164] Rebate former 18 [0165] Rebate 20 [0166] Elongated backing 22 [0167] Folded edges 24 [0168] Anchors 26 [0169] Internal thread 28 [0170] External thread 30 [0171] Reinforcing bar 32 [0172] Foot 34 [0173] External ribs 36 [0174] Folded end 38 [0175] Lid 40 [0176] Internal cavity 42 [0177] Strap 44 [0178] Intermediate section 46 [0179] Cross strut 48 [0180] Securing plug 50 [0181] External thread 52 [0182] Enlarged base 54 [0183] Resilient washer 56 [0184] Stiffening template 58 [0185] Aperture 60 [0186] Opposite edges 62 [0187] Flanges 64 [0188] Plate 66