System and Method for Run-On Detection
20250270801 ยท 2025-08-28
Inventors
Cpc classification
E03D1/302
FIXED CONSTRUCTIONS
International classification
E03D1/30
FIXED CONSTRUCTIONS
Abstract
A system for detection of water in a conduit includes a casing attached to the conduit on an exterior of the conduit, a sensor assembly supported by the casing and configured to sense a presence of water within the conduit, and an electronic component contained within the casing. The sensor assembly includes a first probe and a second probe, each having a probe contact accessible within the casing and extending into an interior of the conduit to be exposed in the interior of the conduit. The first probe and the second probe are spaced from each other and electrically isolated from each other. The electronic component is connected to the first probe contact and the second probe contact to place the electronic component in electronic communication with the first probe and the second probe. The conduit may be a vacuum breaker tube positioned between a valve and a plumbing fixture.
Claims
1. A system for detection of water in a conduit, comprising: a casing configured to be attached to the conduit on an exterior of the conduit; a sensor assembly supported by the casing and configured to sense a presence of water within the conduit, the sensor assembly comprising a first probe having a first probe contact accessible within the casing, the first probe configured to extend into an interior of the conduit to be exposed in the interior of the conduit, and a second probe having a second probe contact accessible within the casing, the second probe configured to extend into the interior of the conduit to be exposed in the interior of the conduit, wherein the first probe and the second probe are spaced from each other and electrically isolated from each other; an electronic component contained within the casing and connected to the first probe contact and the second probe contact to place the electronic component in electronic communication with the first probe and the second probe.
2. The system of claim 1, wherein the casing comprises a main casing configured to be attached to the conduit and supporting the sensor assembly, and a secondary casing removably connected to the main casing, wherein the secondary casing contains the electronic component.
3. The system of claim 2, further comprising a first contact and a second contact supported by the secondary casing and electronically connected to the electronic component, wherein the first contact and the second contact are positioned to engage the first probe contact and the second probe contact when the secondary casing is connected to the main casing, thereby placing the first probe and the second probe in electronic communication with the electronic component.
4. The system of claim 2, wherein the main casing has a slot on an outer side thereof, and the secondary casing has a projection on an inner side thereof, and wherein the secondary casing is removably connected to the main casing by the projection being received in the slot.
5. The system of claim 4, wherein the slot and the projection are oriented horizontally, and the secondary casing is removably connected to the main casing by the projection sliding horizontally into the slot.
6. The system of claim 2, wherein the main casing has a central passage configured to receive the conduit therethrough, such that the main casing is configured to extend around the conduit, and the main casing comprises two pieces joined together, with each of the two pieces defining a portion of the central passage.
7. The system of claim 1, wherein the sensor assembly further comprises a sensor body having a first passage and a second passage therethrough, the second passage spaced from the first passage, the sensor body comprising an outer portion configured to be positioned on an exterior of the conduit and a projection configured to extend through a hole in the conduit and into an interior of the conduit, and wherein the first probe and the second probe are received through the first passage and the second passage, respectively, and configured to be exposed in the interior of the conduit.
8. The system of claim 7, wherein the outer portion is wider than the projection and configured to permit sealing of the outer portion around the hole.
9. The system of claim 8, wherein the casing has an inner wall configured to confront an exterior of the conduit and an opening in the inner wall receiving a portion of the outer portion of the sensor body, and wherein the inner wall of the casing is recessed around the opening to receive a lip of the outer portion of the sensor body, such that the lip of the sensor body is configured to be received between the inner wall of the casing and the exterior of the conduit.
10. The system of claim 1, wherein the electronic component comprises a power source configured to deliver power to the sensor assembly.
11. The system of claim 1, further comprising a plurality of electronic components, including the electronic component, contained within the casing, wherein the plurality of electronic components comprise a power source, a processor, a memory, and a communication device configured for communication with an external device.
12. An assembly comprising the system of claim 1 and the conduit, wherein the conduit is configured to allow passage of water between a valve and a plumbing fixture, further comprising a restrictor tray positioned within the interior of the conduit, adjacent to the first probe and the second probe, wherein the restrictor tray comprises a vessel configured to collect the water flowing through the conduit and to restrict a rate of the water exiting the vessel to a sufficient degree to permit the first probe and the second probe to contact the water during a low flow run-on condition.
13. A vacuum breaker assembly for use with a plumbing fixture and a valve configured to control discharge of water through an outlet and into the plumbing fixture, the vacuum breaker assembly comprising: a vacuum breaker tube configured to be connected in fluid communication with the outlet of the valve, between the valve and the plumbing fixture, the vacuum breaker tube having a wall and defining an interior to receive the discharge of the water from the outlet; a vacuum breaker sleeve received within the vacuum breaker tube and fixed in position within the vacuum breaker tube, the vacuum breaker sleeve defining an inner passage, such that water discharged through the outlet is configured to flow through the vacuum breaker tube and the inner passage of the vacuum breaker sleeve to the plumbing fixture; a vacuum breaker supported by the vacuum breaker sleeve and positioned within the inner passage of the vacuum breaker sleeve, wherein the vacuum breaker is configured to prevent backflow of water from the plumbing fixture into the valve; and a sensor assembly configured to sense a presence of water within the vacuum breaker tube and comprising a first probe extending through the wall of the vacuum breaker tube and into the interior of the vacuum breaker tube to be exposed in the interior of the vacuum breaker tube, and a second probe extending through the wall of the vacuum breaker tube and into the interior of the vacuum breaker tube to be exposed in the interior of the vacuum breaker tube, wherein the first probe and the second probe are spaced from each other and electrically isolated from each other.
14. The vacuum breaker assembly of claim 13, further comprising a casing attached to the wall of the vacuum breaker tube and positioned on an exterior of the vacuum breaker tube, wherein the casing supports the first probe and the second probe of the sensor assembly.
15. The vacuum breaker assembly of claim 14, further comprising an electronic component contained within the casing and connected to the first probe and the second probe to place the electronic component in electronic communication with the first probe and the second probe.
16. The vacuum breaker assembly of claim 15, wherein the casing comprises a main casing attached to the vacuum breaker tube and supporting the sensor assembly, and a secondary casing removably connected to the main casing, wherein the secondary casing contains the electronic component.
17. The vacuum breaker assembly of claim 14, wherein the casing has a central passage configured to receive the vacuum breaker tube therethrough, such that the casing is configured to extend around the vacuum breaker tube.
18. The vacuum breaker assembly of claim 13, wherein the sensor assembly further comprises a sensor body having a first passage and a second passage therethrough, the second passage spaced from the first passage, the sensor body comprising an outer portion positioned on an exterior of the wall of the vacuum breaker tube and a projection extending through a hole in the wall of the vacuum breaker tube and into the interior of the vacuum breaker tube, and wherein the first probe and the second probe are received through the first passage and the second passage, respectively, and are exposed in the interior of the vacuum breaker tube.
19. The vacuum breaker assembly of claim 13, further comprising a restrictor tray positioned within the interior of the vacuum breaker tube, adjacent to the first probe and the second probe, wherein the restrictor tray comprises a vessel configured to collect the water flowing through the vacuum breaker tube and to restrict a rate of the water exiting the vessel to a sufficient degree to permit the first probe and the second probe to contact the water during a low flow run-on condition.
20. (canceled)
21. A sensor for detecting presence of water in a conduit, comprising: a sensor body having a first passage and a second passage therethrough, the second passage spaced from the first passage, the sensor body comprising an outer portion configured to be positioned on an exterior of the conduit and a projection configured to extend through a hole in the conduit and into an interior of the conduit, wherein the outer portion is wider than the projection to permit sealing of the outer portion around the hole, the sensor body comprising an insulative material located between the first passage and the second passage; a first probe received in the first passage and having a first probe contact accessible at the outer portion of the sensor body, the first probe extending through the first passage and configured to be exposed in the interior of the conduit; and a second probe received in the second passage and having a second probe contact accessible at the outer portion of the sensor body, the second probe extending through the second passage and configured to be exposed in the interior of the conduit, wherein the insulative material of the sensor body electrically isolates the first probe from the second probe when the first and second probes are received in the first and second passages, respectively.
22-33. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] To allow for a more full understanding of the present disclosure, it will now be described by way of example, with reference to the accompanying drawings in which:
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047] While this invention is susceptible of embodiments in many different forms, there are shown in the drawings and will herein be described in detail example embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated. In the following description of various example structures according to the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example devices, systems, and environments in which aspects of the invention may be practiced. It is to be understood that other specific arrangements of parts, example devices, systems, and environments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention.
[0048] Referring to the figures, and initially to
[0049] The system 30 includes a casing 31 configured for attachment to the conduit 12, a sensor assembly 32 supported by the casing 31 and extending into the conduit 12, and electronic components 33 contained within the casing 31 and electronically connected to the sensor assembly 32. The electronic components 33 may include a battery or other power source 54, a processor, a memory, a communication device (e.g., a wireless transmitter and/or receiver) for communication with an external device, an antenna 64, and/or any combination of such components, as well as other components known in the art. A printed circuit board (PCB) 55 connected to the power source 54 may contain one or more of the electronic components 33, such as the processor, the memory, the communication device, etc. The power source 54 may be configured to provide power to the other electronic components 33 and the sensor(s) 41. In one embodiment, the system 30 may further include a power generator (not shown), such as a solar panel or a turbine within the water flow path, which may be connected to the power source 54 to supply power. In another embodiment, the system 30 may not include a power source 54, and the electronic components 33 and the sensor(s) 41 may be powered by hardwired connection.
[0050] The casing 31 in the embodiment of
[0051] The sensor assembly 32 includes one or more sensors 41, each configured for detecting water in the conduit 12. A run-on condition will cause water to flow through the conduit 12, and may also cause the conduit 12 to fill with water due to back-pressure from the fixture 11. In one embodiment, the sensor 41 is a water contact sensor that includes two or more probes 42 in the form of electrodes. The probes 42 are spaced from each other such that water in the conduit 12 closes the circuit between the probes 42, enabling the presence of water to be detected. In the embodiment of
[0052] In further embodiments, different types of sensors 41 for detecting the presence of water in the conduit 12 may be used, including a pressure sensor, a flow sensor, an optical/infrared sensor, a capacitance sensor, an acoustic sensor, a temperature sensor, a magnetic (Hall effect) sensor, a turbine sensor, a strain gauge sensor, among others, or a combination of such sensors. It is understood that some such sensors may require modification of the casing 31, the positioning of the sensor 41, and/or other parts of the system 30.
[0053] The sensor 41 in
[0054] In general, the sensor 41 is positioned between the valve 13 for which flow is detected and the fixture 11 to which the water is flowing. In one embodiment where a vacuum breaker assembly 20 is used between the valve 13 and the fixture 11, the sensor 41 is positioned on the vacuum breaker tube 21 below the vacuum breaker 23 and below the bottom 51 of the vacuum breaker sleeve 22. If the vacuum breaker tube 21 extends all the way to the connection of the conduit 12 to the fixture 11 (e.g., the spud 16), the sensor 41 may be placed at any location along the vacuum breaker tube 21. For example, in one embodiment, the sensor 41 may be placed at the spud 16, which is illustrated schematically in
[0055] In operation, the sensor 41 is installed by forming the hole 17 in the conduit 12 and inserting the projection 46 through the hole 17, and the main casing 34 is mounted on the conduit 12 over the sensor 41 as described herein. In another embodiment, the main casing 34 may be mounted on the conduit 12 before mounting the sensor 41 and/or forming the hole 17. The main casing 34 has an opening 53 that receives a portion of the outer portion 45 of the sensor body 43 therethrough, such that the passages 44 extend from the interior of the conduit 12 to the interior of the casing 31, and the ends of the probes 42 are exposed within the casing 31. The inner wall 72 of the main casing 34 may have a recess 73 around the opening 53 to provide close engagement with the sensor 41. The outer portion 45 of the sensor body 43 may have a lip 74 received in the recess 73, such that the lip 73 is received between the inner wall 72 and the exterior of the conduit 12. The secondary casing 35 is then connected to the main casing 34, to place the electronic components 33 in communication with the probes 42 of the sensor 41. In one embodiment, the system 30 includes two contacts 56 in the form of contact pins that are positioned to engage the probes 42 and are in communication with at least some of the electronic components 33, to permit gathering of data from the sensor 41. Each probe 42 in this embodiment has a probe contact 57 that is engaged by one of the contacts 56. The secondary casing 35 in the embodiment of
[0056]
[0057]
[0058]
[0059]
[0060]
[0061] In some embodiments, the system 30 may be used for a plumbing fixture assembly 10 designed for a low-flow application, e.g., a high-efficiency urinal at low pressure. For an application of this type, the conduit 12 may not be completely filled with water in a run-on situation. In one embodiment, the geometry of the sensor 41 may be modified to detect water in a condition when the conduit 12 is not completely filled. In another embodiment, the system 30 may be used with a flow restrictor (variable or fixed) downstream from the sensor 41, to cause the conduit 12 to fill completely or to a greater level during a run-on condition.
[0062]
[0063] Restroom 105 may be a bathroom in a commercial space, such as an office building, a retailer (e.g., mall), a stadium, etc. The restroom 105 may comprise a plurality of water closets and a plurality of sinks. Although not shown in
[0064] Bridge 125 may be configured to connect one or more fixtures via a network. The network may be a local area network, such as a building or corporate network. The bridge 125 may be a wired or wireless bridge. In preferred embodiments, the bridge 125 comprises a wireless interface to communicate (e.g., send/receive) with one or more fixtures. The wireless interface may use a short-range wireless communication protocol, such as Bluetooth communications, Bluetooth Low Energy communications, Wi-Fi communications, ANT communications, LoRa communications, Zig Bee Communications, or any equivalent thereof.
[0065] Gateway 127 may be configured to connect the network (e.g., building or corporate network) to a wide area network, such as network 150. The gateway 127 may provide interoperability between building or corporate network and network 150. The gateway 127 may comprise protocol translators, impedance matchers, rate converters, fault isolators, or signal translators. In some examples, the gateway 127 may perform protocol conversions to connect networks with different network protocol technologies.
[0066] First user device 110 may be a mobile device, such as a cellular phone, a mobile phone, a smart phone, a tablet, a laptop, or an equivalent thereof. First user device 110 may provide a first user with access to various applications and services. For example, first user device 110 may provide the first user with access to the Internet. Additionally, first user device 110 may provide the first user with one or more applications (apps) located thereon. The one or more applications may provide the first user with a plurality of tools and access to a variety of services. In some embodiments, the one or more applications may include an application that provides access to a dashboard, or portal, that provides information about potential run-on detections. It is understood that the information provided may include additional information about the restroom 105 and/or critical diagnostics. Additionally or alternatively, the information may include information about individual fixtures, including, for example, real-time information about whether a fixture is currently being used. The application may comprise an authentication process to verify (e.g., authenticate) the identity of the first user prior to granting access to the dashboard (e.g. portal).
[0067] Second user device 115 may be a device configured to allow a user to execute software for a variety of purposes. Second user device 115 may belong to the first user that accesses first user device 110, or, alternatively, second user device 115 may belong to a second user, different from the first user. Second user device 115 may be a desktop computer, laptop computer, or, alternatively, a virtual computer. The software of second user device 115 may include one or more web browsers that provide access to websites on the Internet. These websites may include plumbing websites that allow the user to view information about a building's plumbing, an individual bathroom, and/or an individual fixture. In some embodiments, second user device 115 may include an application that allows the user to access a dashboard, or portal, to view information about a building's plumbing, an individual bathroom, and/or an individual fixture. The information may include any information disclosed herein. The website and/or the application may comprise an authentication component to verify (e.g., authenticate) the identity of the second user prior to granting access to the dashboard (e.g., portal).
[0068] Server 130 may be any server capable of executing application 132. Additionally, server 130 may be communicatively coupled to a database 140. In this regard, server 130 may be a stand-alone server, a corporate server, or a server located in a server farm or cloud-computer environment. According to some examples, server 130 may be a virtual server hosted on hardware capable of supporting a plurality of virtual servers. In some instances, the server 130 may be hosted by a commercial plumbing supply company, such as Sloan Valve Company. The server 130 may be hosted in a cloud provider, such as Microsoft Azure Cloud Service or an equivalent thereof. The server may execute application 132 on behalf of one or more consumers of the products manufactured and distributed by the commercial plumbing supply company.
[0069] The application 132 may be server-based software configured to provide users with information about restroom 105. In some embodiments, the application 132 may be server-based software that corresponds to client-based software executing on first user device 110 and/or second user device 115. Additionally, or alternatively, the application 132 may provide users access to the information through a website, or portal, accessed by first user device 110 or second user device 115 via network 150. The application 132 may comprise an authentication module to verify users before granting access to the information. The information may include a start time of the fixture's usage, an end time of the fixture's usage, a duration of the fixture's usage, etc. The application 132 may also analyze the information from a plurality of fixtures associated with a location and present the analysis to a user, for example, via the dashboard. That is, the application 132 may receive information from each of a plurality of fixtures located in a restroom (e.g., restroom 105). The application 132 may then analyze the information associated with the fixture and present the analysis to a user, via the dashboard. The analysis may include determination of the existence of a run-on condition. It will be appreciated that the dashboard may allow a user to view information about the restroom or the building as-a-whole. The application 132 may also provide real-time information regarding whether a fixture is currently in use. Further, the dashboard may generate notifications, for example, if a restroom and/or fixture requires attention due to a run-on condition. The notifications may be an electronic communication, such as an email, a text message, a push notification, etc. Additionally or alternatively, the notifications may be displayed via an alert in the dashboard or location smart display monitor.
[0070] The database 140 may be configured to store information on behalf of application 132. The information may include, but is not limited to, data about restrooms, such as the quantity, type, model numbers, etc. of the fixtures associated with a restroom. Additionally or alternatively, the information stored in database 140 may comprise data regarding run-on conditions of each fixture. User-preferences may also be stored in the database 140. The user-preferences may define how users receive notifications, alerts, etc. The database 140 may include, but is not limited to relational databases, hierarchical databases, distributed databases, in-memory databases, flat file databases, XML databases, NoSQL databases, graph databases, and/or a combination thereof.
[0071] Network 150 may include any type of network. In this regard, first network 150 may include the Internet, a local area network (LAN), a wide area network (WAN), a wireless telecommunications network, and/or any other communication network or combination thereof. It will be appreciated that the network connections shown are illustrative and any means of establishing a communications link between the computers may be used. The existence of any of various network protocols such as TCP/IP, Ethernet, FTP, HTTP and the like, and of various wireless communication technologies such as GSM, CDMA, WiFi, and LTE, is presumed, and the various computing devices described herein may be configured to communicate using any of these network protocols or technologies. The data transferred to and from various computing devices in environment 100 may include secure and sensitive data, such as confidential documents, customer personally identifiable information, and account data. Therefore, it may be desirable to protect transmissions of such data using secure network protocols and encryption, and/or to protect the integrity of the data when stored on the various computing devices. For example, a file-based integration scheme or a service-based integration scheme may be utilized for transmitting data between the various computing devices. Data may be transmitted using various network communication protocols. Secure data transmission protocols and/or encryption may be used in file transfers to protect the integrity of the data, for example, File Transfer Protocol (FTP), Secure File Transfer Protocol (SFTP), and/or Pretty Good Privacy (PGP) encryption. In many embodiments, one or more web services may be implemented within the various computing devices. Web services may be accessed by authorized external devices and users to support input, extraction, and manipulation of data between the various computing devices in the environment 100. Web services built to support a personalized display system may be cross-domain and/or cross-platform, and may be built for enterprise use. Data may be transmitted using the Secure Sockets Layer (SSL) or Transport Layer Security (TLS) protocol to provide secure connections between the computing devices. Web services may be implemented using the WS-Security standard, providing for secure SOAP messages using XML encryption. Specialized hardware may be used to provide secure web services. For example, secure network appliances may include built-in features such as hardware-accelerated SSL and HTTPS, WS-Security, and/or firewalls. Such specialized hardware may be installed and configured in environment 100 in front of one or more computing devices such that any external devices may communicate directly with the specialized hardware.
[0072] In another embodiment, the detection system 30 may be present in an environment including a cloud service, connected via network 150. Network 150 may be the same, or similar, to network 150 described above.
[0073] The detection system 30 may be Internet-of-Things (IoT)-enabled. IoT capability may enable the detection system 30 to be monitored and/or managed remotely from a central dashboard. While run-on may be detected by techniques such as manual examination, this requires service personnel to manually check each unit and/or user reporting, which may result in the run-on condition existing for a period of time before service personnel are aware of the need for service. The present disclosure describes using IoT connectivity to enable a potential run-on condition to be communicated to a central dashboard and notifications and alerts to be viewed and sent to relevant personnel as needed to ensure maintenance is performed in a timely manner.
[0074] Various embodiments of detection systems 30 and plumbing fixture assemblies 10 have been described herein, which include various components and features. In other embodiments, the system and assembly may be provided with any combination of such components and features. It is also understood that in other embodiments, the various devices, components, and features of the system and assembly described herein may be constructed with similar structural and functional elements having different configurations, including different ornamental appearances.
[0075] The detection system 30 and the plumbing fixture assembly 10 incorporating the system 30 provide advantages over existing technologies. For example, the use of the system 30 provides the ability to detect potential run-on and notify service personnel in real time, to permit rapid servicing. As another example, the use of a water contact sensor, effectively detecting a resistance change across electrical probes, provides a low cost, low power, robust, simple, effective means of detecting run-on, and also provides a low flow-resistance solution, thereby not negatively influencing the dynamic pressure within the conduit 12 and therefore flush volumes and fixture performance. Still other advantages are recognized to those skilled in the art.
[0076] Several alternative embodiments and examples have been described and illustrated herein. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the spirit or central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. The terms top, bottom, and the like, as used herein, are intended for illustrative purposes only and do not limit the embodiments in any way. Nothing in this specification should be construed as requiring a specific three dimensional orientation of structures in order to fall within the scope of this invention, unless explicitly specified by the claims. When used in description of a method or process, the term providing (or variations thereof) as used herein means generally making an article available for further actions, and does not imply that the entity providing the article manufactured, assembled, or otherwise produced the article. Additionally, the term plurality, as used herein, indicates any number greater than one, either disjunctively or conjunctively, as necessary, up to an infinite number. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention and the scope of protection is only limited by the scope of the accompanying claims.