MAGNET ROLLER, DEVELOPING ROLLER, AND IMAGE FORMING APPARATUS
20250271791 ยท 2025-08-28
Inventors
Cpc classification
H01F7/0221
ELECTRICITY
International classification
Abstract
A magnet roller includes a shaft, a plurality of magnets, and an adhesive. The plurality of magnets is arranged in a circumferential direction of a shaft center of the shaft on an outer surface of the shaft. The adhesive bonds the shaft and the plurality of magnets to each other. At least one of the magnets has a recess portion recessed with respect to a surface of the shaft, the surface facing the outer surface.
Claims
1. A magnet roller, comprising: a shaft; a plurality of magnets that is arranged in a circumferential direction of a shaft center of the shaft on an outer surface of the shaft; and an adhesive that bonds the shaft and the plurality of magnets to each other, wherein at least one of the plurality of magnets has a recess portion that is recessed with respect to a surface facing the outer surface of the shaft.
2. The magnet roller according to claim 1, wherein the at least one of the plurality of magnets has a plurality of recess portions on the surface, and the plurality of recess portions are spaced apart from each other in the circumferential direction.
3. The magnet roller according to claim 2, wherein a ratio of a sum of widths of the plurality of recess portions in the circumferential direction to a width of the surface in the circumferential direction is 12% or more and 25% or less.
4. The magnet roller according to claim 2, wherein a ratio of a depth of each of the plurality of recess portions with respect to a dimension of the magnet in a radial direction of the shaft center is 7% or more and 14% or less.
5. The magnet roller according to claim 1, wherein the plurality of magnets is molded from a blend material including magnetic powder and resin, and the magnetic powder includes ferrite.
6. The magnet roller according to claim 1, wherein the plurality of magnets is molded from a blend material including magnetic powder and resin, and the magnetic powder is a mixture of ferrite and rare-earth magnetic powder.
7. A developing roller, comprising: a magnet roller according to claim 1; and a tubular sleeve that houses the magnet roller and is rotatably supported around the circumferential direction.
8. An image forming apparatus comprising a developing roller according to claim 7.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0022] Hereinafter, a magnet roller 1, 1d according to first and second embodiments of the present disclosure will be described with reference to the drawings. Note that in the figures, the same or corresponding portions will be denoted by the same reference signs and the descriptions will not be repeated. Moreover, in the following description, terms meaning positions and directions, e.g., upper, lower, lateral, and vertical may be used. These terms are used for the sake of convenience to make the embodiment easily understood, and they are not limited to positions or directions when it is actually carried out.
First Embodiment
[0023] An image forming apparatus 100 with the magnet roller 1 according to the first embodiment of the present disclosure will be described with reference to
[0024] According to
[0025] The image forming part 5 includes photosensitive drums 8, exposure parts (not shown), developing parts 4, and transferring rollers 60. Toner images corresponding to image data are formed on surface layers of the photosensitive drums 8 by the exposure parts and the developing parts 4. Note that the image data is image data scanned by, for example, a script scanning part 67 or image data received by an external communication unit 68. A control unit 69 controls the external communication unit 68.
[0026] The transferring rollers 60 are brought into press-contact with the photosensitive drums 8 and form transferring nip regions N1 between the transferring rollers 60 and the photosensitive drums 8. A transferring voltage is applied on the surfaces of the transferring rollers 60. When the toner images on the surfaces of the photosensitive drums 8 pass through the transferring nip regions N1 together with the sheet S, the toner images are transferred to the sheet S and images are formed on the sheet S by electrostatic attraction of the transferring rollers 60. The sheet S on which the images are formed is conveyed to the fixation part 64.
[0027] The fixation part 64 includes a fixation roller 64b in which a heater is built and a press roller 64c. The press roller 64c is brought into press-contact with the fixation roller 64b and forms a fixation nip region N2 between the press roller 64c and the fixation roller 64b. When the sheet S on which the images are formed passes through the fixation nip region N2, the images are fixed on the sheet S by press and heating by the rollers 64b and 64c. The sheet S on which the images are fixed is conveyed to the delivery tray 65.
[0028] Next, a configuration of the developing part 4 will be described with reference to
[0029] In
[0030] The developing roller 3 supplies the absorbed and regulated developer A to the photosensitive drums 8. The developing roller 3 includes the magnet roller 1 and a sleeve 2. The magnet roller 1 has a plurality of magnetic poles. The sleeve 2 covers the outer periphery of the magnet roller 1 to be rotatable. The magnet roller 1 includes a columnar shaft 30 and a plurality of magnets 10. The plurality of magnets 10 is arranged in a circumferential direction D2 of the shaft 30 (an example of a circumferential direction of a shaft center).
[0031] The magnets 10 are provided to face an outer surface 30e of the shaft 30 and extends in an axial direction D1 of the shaft 30. The plurality of magnets 10 has inner surfaces that face the outer surface 30e of the shaft 30. The inner surfaces of the plurality of magnets 10 and the outer surface 30e of the shaft 30 are bonded to each other with an adhesive (not shown).
[0032] In this embodiment, the magnets 10 include a first magnet 11, a second magnet 21, a third magnet 31, a fourth magnet 41, and a fifth magnet 51. In this embodiment, the first magnet 11, the third magnet 31, and the fifth magnet 51 have their N poles facing radially outward, while the second magnet 21 and the fourth magnet 41 have their S poles facing radially outward.
[0033] Each of the magnetic poles included in the magnetic roller 1 has its own role and is required to make the magnetic force pattern on the surface of the sleeve 2 into a desired magnetic force waveform.
[0034] Specifically, each magnet such as the first magnet 11 corresponds to one of a pumping pole, a conveyance pole, a regulating pole, a developing pole, and a stripping pole. The pumping pole, the conveyance pole, the regulating pole, the developing pole, and the stripping pole are arranged along an arrow D4 direction (direction of rotation of the sleeve 2) shown in
[0035] The developer A is constituted by toner and carrier (magnetic particles). The carrier is magnetically adsorbed on the magnetic roller 1 while carrying the toner. The developer A is charged by a charging apparatus (not shown), and is magnetically adsorbed on the pumping pole and adheres to the sleeve 2. The conveyance pole conveys the developer A that has adhered to the sleeve 2 toward the regulating pole.
[0036] The conveyed developer A is rubbed off by the regulating member 7, and the conveyance amount of the developer A becomes uniform. The developer A is conveyed to the developing pole after passing through the regulating pole. At the developing pole, the toner of the developer A is magnetically adsorbed and adheres to the photoconductor drum 8 rotating in an arrow D5 direction shown in
[0037] Then, the developer A remaining on the sleeve 2 is conveyed to the stripping pole. The stripping pole is configured so that the magnetic field becomes weaker, and the developer A conveyed to the stripping pole is peeled off from the sleeve 2.
[0038] Next, a configuration of the magnet roller 1 will be further described with reference to
[0039] In
[0040] In order to form a desired magnetic force pattern on the surface of the sleeve 2 (see
[0041] Specifically, the first magnet 11 is first bonded to the shaft 30 at a desired position in the circumferential direction D2 on the basis of the reference cutout portion 30n. Then, the second magnet 21, the third magnet 31, the fourth magnet 41, and the fifth magnet 51 are sequentially bonded to the shaft 30 on the basis of the positions of side surfaces 15 of the first magnet 11 as a reference (to be described later in detail). The first magnet 11, the second magnet 21, the third magnet 31, the fourth magnet 41, and the fifth magnet 51 are bonded in a state in which they are arranged at desired positions in the circumferential direction D2 on the basis of the position of the cutout portion 30n as a reference. A desired magnetic pole pattern is thus formed on the surface of the sleeve 2 that covers the magnet roller 1.
[0042] Next, a configuration of the first magnet 11 of the magnet roller 1 according to the present disclosure will be described with reference to
[0043] As shown in
[0044] Two grooves 13 (an example of a plurality of recess portions) extending in the axial direction D1 are provided in the inner surface 12. The two grooves 13 are provided at positions spaced apart from each other in the circumferential direction D2 on the inner surface 12. The inner surface 12 is divided into an inner surface 12i at the inside in the circumferential direction D2 and an inner surface 12e at the outside by the two grooves 13.
[0045] Next, an assembling procedure of the magnet roller 1 described above and actions thereof will be described with reference to
[0046] As described above, the first magnet 11 and the shaft 30 are first bonded when bonding the magnet 10 to the shaft 30. Then, the second magnet 21, the third magnet 31, the fourth magnet 41, the fifth magnet 51, and the shaft 30 are sequentially bonded.
[0047] As shown in
[0048] Note that a designed value of the amount of application of the adhesive G is favorably determined to obtain a desired bonding thickness so as to maximize the bond strength. The designed value of the amount of application of the adhesive G is favorably set with a constant width in accordance with requirements (task reliability, costs, etc.) desired for production.
[0049] The second and subsequent magnets 21 are sequentially bonded by using the side surfaces 15 of the first magnet 11, whose bonding has been completed, as a reference surface for positioning. Therefore, it is favorable that the adhesive G solidifies and the bonding between the first magnet 11 and the shaft 30 is completed before the second magnet 21 is bonded.
[0050]
[0051] In addition, as shown in
[0052] As a result, the magnet roller 1 can suppress a reduction in bond strength because the bonding area between the magnets 10 and the shaft 30 does not decrease, and it can prevent the magnets 10 from being pealed off from the shaft 30 at the time of assembling the developing roller 3, for example. That is, the magnet roller 1 can improve the productivity of the developing roller 3.
[0053] In a case where the plurality of magnets is conventionally bonded to the shaft, if the amount of application of the adhesive to the magnets is large, the adhesive cures in a state of leaking to the side surfaces of the magnets. In this case, there can be floating between the shaft and the other magnets. This may cause a defect in assembling the developing roller, which may reduce the productivity of the developing roller. On the other hand, the above-mentioned magnet roller 1 can improve the productivity of the developing roller.
[0054] As in this embodiment, the two grooves 13 are provided at positions spaced apart from each other in the circumferential direction D2 on the inner surface 12 of the first magnet 11 at a distance from each other in the circumferential direction D2, thereby forming the inner surface 12i at the inside on the magnet 10. By forming the inner surface 12i at the inside, the leakage of the adhesive G is suppressed from both sides of the inner surface 12 in the circumferential direction D2, and thus the leakage of the adhesive G to the side surfaces 15 of the first magnet 11 is surely suppressed.
[0055] Although the shaft 30 according to this embodiment is configured to have a columnar shape, it may also be configured to have a polygonal cylindrical shape, such as a square cylindrical shape. In that case, the inner surfaces of the magnets 10, which face the outer surface 30e of the shaft 30, are favorably configured to have a shape corresponding to the shape of the outer surface 30e of the shaft 30.
[0056] Although the magnet roller 1 according to this embodiment is configured so that the grooves 13 are provided only in the first magnet 11 of the magnets 10, the magnet with the grooves 13 is not limited to the first magnet 11. The magnet roller 1 may be configured so that the grooves 13 are provided in any magnet of the second magnet 21, the second magnet 21, the third magnet 31, the fourth magnet 41, and the fifth magnet 51.
[0057] Although the grooves 13 are formed on the inner surface 12 of the magnet 10 in the magnet roller 1 according to this embodiment, the grooves 13 may be formed on the outer surface 30e of the shaft 30 or may be formed on both the inner surface of the magnet 10 and the outer surface 30e of the shaft 30.
[0058] Also in a case where the grooves 13 are formed on the outer surface of the shaft 30, the excess adhesive G of the applied adhesive G flows in the grooves 13 as described above, and does not leak out of the grooves 13. Therefore, the magnet roller 1 can provide actions and effects similar to the above-mentioned actions and effects.
Second Embodiment
[0059] Next, a configuration of the magnet roller 1d according to the second embodiment will be described with reference to
[0060] As shown in
[0061] Specifically, a ratio of the sum of the widths of the plurality of grooves 13 in the circumferential direction D2 (hereinafter, referred to as groove width ratio) to a width 12w of the inner surface 12 of the first magnet 11d in the circumferential direction D2 of the shaft 30 is 12% or more and 25% or less.
[0062] Moreover, a ratio of a depth (hereinafter, referred to as groove depth ratio) of each of the plurality of grooves 13 to a height 15h (an example of a dimension) of the first magnet 11d in the radial direction D3 of the shaft 30 is 7% or more and 14% or less.
[0063] Hereinafter, the actions by the configuration of the above-mentioned magnet roller 1d will be described, referring to test results related to the bond strength of the magnet roller 1d and the magnetic properties of the magnet roller 1d.
[0064] First of all, respective test methods will be described with reference to
[0065] The bond strength is measured on the basis of, for example, Tensile Bond Strength Test Methods for Adhesives (JIS K 6849-1994). Specifically, as shown in
[0066] Although the illustration is omitted, a measurement element using a Hall element is disposed on a magnet 10d bonded to the shaft 30, and the magnetic properties of the bonded magnet 10d are detected by rotating the shaft 30. Then, the relationship between the rotation angle of the shaft 30 and the magnetic flux density detected by the Hall element is obtained as shown in
[0067] In the measurement waveform obtained as shown in
[0068] Next, referring again to
[0069] Test results in the above-mentioned test conditions will be described with reference to
[0070]
[0071] According to
[0072] According to
[0073] Note that the grooves 13 described in the first embodiment of the present disclosure are an example of the recess portions, and the shape of the recess portion is not limited to the groove shape. For example, the bottom of the recess portion may be curved, R-shaped, or rounded. Even if the recess portion is configured in this way, excess adhesive G of the applied adhesive G flows into the recess portion, and actions and effects similar to the above-mentioned actions and effects can be provided. Moreover, also in the second embodiment, as long as the groove width 13w and the groove depth 13d in the grooves 13 are in the above-mentioned range, the edges of the grooves 13, the corners of the bottoms, or the like may be chamfered or rounded.
[0074] Note that in the above-mentioned first and second embodiments, the plurality of magnets 10, 10d is favorably molded from a blend material including magnetic powder and resin, and in addition, the magnetic powder may be configured to include ferrite. Accordingly, the magnets 10, 10d can be molded by injection molding or the like, so that the magnets 10, 10d can be molded with grooves 13 in the present disclosure.
[0075] Moreover, the plurality of magnets 10, 10d is favorably molded from a blend material including magnetic powder and resin. In addition, the magnetic powder may be constituted by a mixture of ferrite and rare-earth magnetic powder. In general, rare earth magnetic powders have stronger magnetic force and better temperature characteristics than ferrite magnetic powders. Therefore, if the magnetic powder is constituted by a mixture of ferrite and rare-earth magnetic powder, it is possible to further enhance the compactness, lightness, and high performance in the operating environment, and to improve the degree of freedom in design.
[0076] Hereinabove, the embodiment of the present disclosure has been described with reference to the drawings. Note that the present disclosure is not limited to the above-mentioned embodiment, and may be carried out in various aspects without departing from the gist. For easy understanding, the drawings each schematically show configurations of elements mainly, and the thickness, the length, the number of items, the intervals, and the like of each component shown in the figure are different from the actual ones for the sake of convenience for creating the drawings. Moreover, the material, the shape, the dimensions, and the like of each component shown in the above-mentioned embodiment, and there are no particular limitations and various modifications can be made without substantially departing from the configurations of the present disclosure.
[0077] It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.