LINEAR INDUCTIVE POSITION SENSOR
20250271250 ยท 2025-08-28
Assignee
Inventors
Cpc classification
G01D5/2086
PHYSICS
G01B7/003
PHYSICS
International classification
Abstract
A position of a target is determined using a linear inductive position sensor that includes a target coil, an excitation coil, two sensors and a Vernier processor. The sensors each include two or more receive coils. The receive coils include multiple twisted loops. In the first sensor, the coils have a first period, with loops offset by first distance. In the second sensor, the coils have a second period, with loops offset by a second distance. The target coil width is a function of the first distance and the second distance. During operation, the coils output voltages in which third, fifth and/or seventh harmonics are cancelled. Based on the voltages, the sensors output respective first and second position signals, from which the Vernier processor calculates the target's position along an axis of the position sensor.
Claims
1. A linear inductive position sensor, comprising: an excitation coil extending along a given axis of a substrate forming a portion of the linear inductive position sensor; a target coil configured to move above the excitation coil and along the given axis of the substrate; a first sensor extending along the given axis of the substrate; wherein the first sensor comprises: a first receiver coil having a first period ; and a second receiver coil; and wherein a first ratio times the first period separates the first receiver coil from the second receiver coil along the given axis; wherein the excitation coil generates a first electromagnetic field while receiving an alternating signal from a power source; wherein the target coil is inductively coupled to the excitation coil by the first electromagnetic field; wherein, due to the inductive coupling of the target coil with the excitation coil, the target coil generates a second electromagnetic field; wherein the first receiver coil is first inductively coupled to the target coil by the second electromagnetic field; wherein the second receiver coil is second inductively coupled to the target coil by the second electromagnetic field; wherein a first receiver voltage Vr1 is generated in the first receiver coil due to the first inductive coupling; wherein Vr1 is dependent upon a current position of the target coil along the given axis; wherein a second receiver voltage Vr2 is generated in the second receiver coil due to the second inductive coupling; wherein Vr2 is dependent upon a current position of the target coil along the given axis; wherein Vr1 and Vr2 are utilized by a first processor to generate a first position signal X1; and wherein the first position signal X1 provides a scaled representation of a position of the target coil along the given axis of the substrate.
2. The linear inductive position sensor of claim 1, wherein the excitation coil extends in a multi loop configuration around a perimeter of the substrate.
3. The linear inductive position sensor of claim 2, wherein the first receiver coil and the second receiver coil are enclosed by the excitation coil.
4. The linear inductive position sensor of claim 1, wherein the first receiver coil includes a plurality of first receiver coil loops symmetrically extending from a first portion of the substrate, along the given axis of the substrate, to a second portion of the substrate and back to the first portion of the substrate; and wherein each loop of the plurality of first receiver coil loops is respectively offset from another loop of the plurality of first receiver coil loops by a first distance D1.
5. The linear inductive position sensor of claim 1, wherein the second receiver coil further comprises: a plurality of second receiver coil loops, corresponding in symmetry with a plurality of first receiver coil loops.
6. The linear inductive position sensor of claim 5, wherein even numbered harmonics generated in Vr1 and Vr2 are nullified.
7. The linear inductive position sensor of claim 6, wherein each loop of the plurality of first receiver coil loops occurs over a multiple of the first period ; and wherein each loop of the plurality of second receiver coil loops is offset by at least one of one-quarter and one-third of the first period .
8. The linear inductive position sensor of claim 7, wherein D1=(1/14)*.
9. The linear inductive position sensor of claim 7, wherein =6 mm.
10. The linear inductive position sensor of claim 1, wherein the first sensor further comprises: a third receiver coil further comprising: a plurality of third receiver coil loops, corresponding in symmetry with a plurality of first receiver coil loops and a plurality of second receiver coil loops; wherein each loop of the plurality of third receiver coil loops is respectively offset from a corresponding loop of the plurality of second receiver coil loops by one-third of the first period ; wherein the third receiver coil is third inductively coupled to the target coil by the second electromagnetic field; wherein a third receiver voltage Vr3 is generated in the third receiver coil due to the third inductive coupling; wherein Vr3 is dependent upon a current position of the target coil along the given axis; wherein Vr1, Vr2, and Vr3 are utilized by the first processor to generate the first position signal X1.
11. The linear inductive position sensor of claim 10, further comprising: a second sensor extending along the given axis of the substrate comprising; a second sensor first receiver coil; and a second sensor second receiver coil; wherein the second sensor first receiver coil is fourth inductively coupled to the target coil by the second electromagnetic field; wherein the second sensor second receiver coil is fifth inductively coupled to the target coil by the second electromagnetic field; wherein a second sensor first receiver coil voltage Vr1 is generated in the second sensor due to the fourth inductive coupling; wherein second sensor second receiver coil voltage Vr2 is generated in the second sensor due to the fifth inductive coupling; and wherein Vr1 and Vr2 are utilized by a second processor to generate a second position signal X2.
12. The linear inductive position sensor of claim 11, wherein Vr1 is dependent upon a current position of the target coil along the given axis; and wherein Vr2 is dependent upon the current position of the target coil along the given axis.
13. The linear inductive position sensor of claim 12, wherein the second sensor further comprises: a second sensor third receiver coil; wherein the second sensor first receiver coil is separated, along the given axis, from the second sensor second receiver coil by a first ratio times a second period 2; wherein the second sensor second receiver coil is separated, along the given axis, from the second sensor third receiver coil by the first ratio times the second period 2; wherein the second sensor first receiver coil extends a second period 2 along the given axis and further comprises: a second sensor first receiver coil first loop; and a second sensor first receiver coil second loop; and wherein a second distance (D2) separates the second sensor first receiver coil first loop from the second sensor first receiver coil second loop.
14. The linear inductive position sensor of claim 13, wherein the second sensor first receiver coil first loop symmetrically extends, in a twisted loop configuration, from a first portion of the substrate, along the given axis of the substrate, to a second portion of the substrate and back to the first portion of the substrate; wherein the second sensor first receiver coil second loop symmetrically extends in the twisted loop configuration; and wherein the second sensor second receiver coil further comprises: a second sensor second receiver coil first loop symmetrically extending in the twisted loop configuration; and a second sensor second receiver coil second loop symmetrically extending in the twisted loop configuration; wherein the second sensor second receiver coil first loop is offset from the second sensor second receiver coil loop by the second distance D2; wherein the second sensor third receiver coil further comprises: a second sensor third receiver coil first loop symmetrically extending in the twisted loop configuration; and a second sensor third receiver coil second loop symmetrically extending in the twisted loop configuration; wherein the second sensor third receiver coil first loop is offset from the second sensor third receiver coil loop by the second distance D2; wherein the second sensor first receiver coil first loop and second loop occur over a second period 2; wherein the second sensor second receiver coil first loop and second loop occur over the second period 2; and wherein the second sensor third receiver coil first loop and second loop occur over the second period 2.
15. The linear inductive position sensor of claim 13, wherein D2=(1/10)*2.
16. The linear inductive position sensor of claim 13, wherein third harmonic signals are cancelled.
17. The linear inductive position sensor of claim 13, wherein fifth harmonic signals are cancelled.
18. The linear inductive position sensor of claim 13, wherein a seventh harmonic signals are cancelled.
19. A linear inductive position sensor, comprising: an excitation coil extending along a given axis of a substrate forming a portion of the linear inductive position sensor; a target coil configured to move above the excitation coil and along the given axis of the substrate; wherein the target coil has a width of a third distance D3; wherein, when provided with an alternating current, the excitation coil inductively couples to the target coil; a Vernier processor; a first sensor comprising: a first processor coupled to the Vernier processor; a plurality of first sensor receiver coils, coupled to the first processor, each of the plurality of first sensor receiver coils further comprising: a plurality of first sensor twisted loops, symmetrically extending from a first portion of the substrate, along the given axis of the substrate, to a second portion of the substrate and back to the first portion of the substrate; and a plurality of first sensor second twisted loops, corresponding in symmetry with the plurality of first sensor twisted loops and respectively offset from a corresponding loop of the plurality of first sensor twisted loops by a first distance D1; and wherein each of the plurality of first sensor receiver coils are respectively offset from a preceding first sensor receiver coil by a first period ; wherein based upon voltages induced in the first sensor receiver coils, the first processor outputs a first position signal X1 to the Vernier processor; a second sensor comprising: a second processor coupled to the Vernier processor; a plurality of second sensor receiver coils, coupled to the second processor, each of the plurality of second sensor receiver coils further comprising: a plurality of second sensor first twisted loops, symmetrically extending from the first portion of the substrate, along the given axis of the substrate, to the second portion of the substrate and back to the first portion of the substrate; and a plurality of second sensor second twisted loops, corresponding in symmetry with the plurality of second sensor first twisted loops and respectively offset from a corresponding loop of the plurality of second sensor first twisted loops by a second distance D2; and wherein each of the plurality of second sensor receiver coils are respectively offset from a preceding second sensor receiver coil by a second period 2; wherein the third distance D3 is a function of a ratio of the first period and a ratio of the second period A2; wherein the target coil inductively couples with the first sensor receiving coils and the second sensor receiving coils; wherein based upon first voltages induced in the first sensor receiver coils, the first processor outputs a first position signal X1 to the Vernier processor; wherein based upon second voltages induced in the second sensor receiver coils, the second processor outputs a second position signal X2 to the Vernier processor; wherein the first processor cancels third and fifth harmonics in the first voltages; and wherein the second processor cancels third, fifth and seventh harmonics in the second voltages; and wherein using Vernier principles, the first position signal X1 and the second position signal X2 are utilized to generate a final position signal P that represents a location of the target coil along the given axis.
20. A method for determining a position of a target using a linear inductive position sensor comprising: receiving a first position signal X1 from a first sensor, the first sensor generating X1 based on a first plurality of first sensor voltage signals respectively induced in a plurality of first receiver coils by a target coil; receiving a second position signal X2 from a second sensor, the second sensor generating X2 based on a second plurality of second sensor voltage signals respectively induced in a plurality of second receiver coils by the target coil; and applying a Vernier calculation to the first position signal X1 and the second position signal X2 to determine a current position of the target coil; wherein the target coil is inductively coupled to an excitation coil extending along a given axis of the linear inductive position sensor; wherein the first sensor is configured to cancel third harmonics from the first plurality of first sensor voltages signals; wherein the second sensor is configured to cancel fifth harmonics from the second plurality of second sensor voltage signals; and wherein the target coil is sized to nullify seventh harmonics otherwise present in at least one of the first plurality of first sensor voltage signals and the second plurality of second sensor voltage signals.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The features, aspects, advantages, functions, modules, and components of the devices, systems and methods provided by the various implementations of the present disclosure are further disclosed herein regarding at least one of the following descriptions and accompanying drawing figures. In the appended figures, similar components or elements of the same type may have the same reference number, such as 108, with an additional alphabetic designator, such as 108a, 108n, or the like, wherein the alphabetic designator indicates that the components bearing the same reference number, e.g., 108, share common properties and/or characteristics. Further, various views of a component may be distinguished by a first reference label followed by a dash and a second reference label, wherein the second reference label is used for purposes of this description to designate a view of the component. When only the first reference label is used in the specification, the description is applicable to any of the similar components and/or views having the same first reference number irrespective of any additional alphabetic designators or second reference labels, if any.
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DETAILED DESCRIPTION
[0041] The various implementations described herein are directed to devices, systems, and methods for inductively determining the position of an object using a linear inductive position sensor.
[0042] As shown in
[0043] The excitation coil 302 may be configured on a PCB (not shown), where a top surface of the PCB forms a given axis along the length thereof such that linear position measurements of the target may be determined along all or a portion of the length of the given axis, such as the X axis. The PCB may provide a stator core for the excitation coil 302 and for the receiver coil(s) 304 and is used in generating electromagnetic fields when an AC signal is provided to the excitation coil 302. The target coil 306 may move along the given axis of the PCB, as separated therefrom by the before-mentioned air gap Z.
[0044] The excitation coil 302 may include a multi loop design. Any number of loops may be used for the excitation coil 302 with two loops being shown for purposes of illustration. The respective ends of the excitation coil 302 are coupled to a control circuit (not shown) which controls the providing of electrical currents to the excitation coil 302 from a power source (not shown). The control circuit may be coupled to and control one or more switches (not shown) which selectively couple the excitation coil 302 with a power source (not shown). The power source provides an AC signal, which results in the excitation coil 302 generating a first electromagnetic field (not shown). It is to be appreciated that control circuits, switches, and AC sources used with inductive position sensors are well known in the art and any such known or later arising components may be configured for use in an implementation of the present disclosure.
[0045] As shown in
[0046] As shown in
[0047] In
[0048] In
[0049] As shown in
[0050] The excitation coil 302 and receiver coils 304 may be printed, deposited, or otherwise formed on and in the PCB or other substrate using any known or desired compounds, such as copper, aluminum, gold, or others. In accordance with at least one implementation, the receiver coils 304 may be printed on the PCB with vias being used to connect different portions of the coils, as such different portions may be printed on different faces or layers of the PCB. The use of vias to connect PCB portions is well known in the art.
[0051] The target coil 306 may be fabricated on a target core (not shown) of any desired substance, such as a PCB or other substrate. The target coil 306 includes a conductive material that may be configured in a coil or any other conductive shape. The target coil 306 may be sized and configured to facilitate the detection of any desired range of linear movements of the target coil 306 across the given axis of the linear position sensor 300. For an implementation, the target coil 306 may include a twisted loop design. When a multi-layer PCB or similar material is used as a target core (not shown), the target coil 306 may include two or more twisted loops drawn between each of a top layer and a bottom layer of the target core. The target coil 306 generates a second electromagnetic field when the target coil 306 is inductively coupled to the excitation coil 302.
[0052] For at least one implementation, a transfer function defining a relationship between the excitation voltage Vx and the receive voltage Vr may be expressed mathematically as per Equation 1:
[0053] Where, Lx and Lt are constants and Mxr, which represents the direct coupling on the PCB between the excitation coil and the receiver coils, is also a constant. Further, Mxt is a function of the target to PCB air gap Z and Mtr is a function of both the air gap Z and the target position along the given axis formed by excitation coil 302 printed onto the PCB. For at least one implementation, Z=0.5 mm (one-half of a millimeter).
[0054] Further and as shown above, Mtr can be approximated as the product of two functions, F(z) and M(2x/), with the latter ideally being a pure sine or cosine. Since the receiver coil 304 is printed on the PCB with multiple loops shifted on the PCB by precise lengths, Mxr may be negligible and positions of the target coil 306 along the given axis can be determined using the arctangent of the ratio of the received signals.
[0055] As further shown in
[0056] As shown in
[0057] By using a two sensor design, as shown in
[0058] For at least one implementation, the target width (D3) of the target coil 306 may be determined based upon the first period and the second period 2. For an implementation, D3 satisfies both of the conditions in Equation Set 2.
[0059] Per Equation Set 2 and for at least one implementation, =6 mm (six millimeters), 2=6.3 mm (six-point three millimeters), and the width D3 of the target coil 306 equals three-point six millimeters (D3=3.6 mm). For at least one implementation, the dimensions , 2 and D3 may be determined based upon computer simulations to find an optimal value for each.
[0060] As shown in
[0061] As shown in
[0062] As shown in
[0063] Using Equation Set 3, it can be seen that when p=3 and q=4, then 21=20 2. Accordingly, the Vernier has 21 periods for the first receiver coil 402 and 20 periods for the second receiver coil 404.
[0064] As shown in
[0065] In summary, the following harmonics are cancelled when a three-phase implementation of the present disclosure is utilized, with remaining harmonics (such as the 11.sup.th, 13.sup.th, 17.sup.th, 19.sup.th, etc.) having negligible influence, if any. [0066] Even Harmonics: [0067] Cancelled due to use of twisted loop geometry in the receiver coils; [0068] 3.sup.rd Harmonics (and multiples thereof): [0069] Cancelled due to measurement differences when a 3-phase system is utilized; [0070] 5.sup.th Harmonics: [0071] Cancelled in sensor 1 due to D3=(3/5)*; and [0072] Cancelled in sensor 2 due to spacing between coils in series=(1/10)*2; and [0073] 7.sup.th Harmonics: [0074] Cancelled in sensor 1 due to spacing between coils in series=(1/14)*; and [0075] Cancelled in sensor 2 due to D3=(4/7)*2.
[0076] In summary, the following harmonics are cancelled when a two-phase implementation of the present disclosure is utilized. [0077] Even Harmonics: [0078] Cancelled due to use of twisted loop geometry in the receiver coils; [0079] 3.sup.rd Harmonics (and multiples thereof): [0080] Cancelled in sensor 1 due to D3=(2/3)*; and [0081] Cancelled in sensor 2 due to spacing between coils in series=(1/6)*2; [0082] 5.sup.th Harmonics: [0083] Cancelled in sensor 1 due to spacing between coils in series=(1/10)*; and [0084] Cancelled in sensor 2 due to D3=(3/5)*2. [0085] 7.sup.th, 9.sup.th, 11.sup.th, 13.sup.th, 17.sup.th, 19.sup.th, etc. Harmonics: Not cancelled.
[0086] Further, it is to be appreciated that coupling may occur between leads used to connect the excitation coil and receiver coils to the control unit. Such coupling may be addressed by implementing one or more concepts disclosed in U.S. patent application Ser. No. 16/112,221, filed on Aug. 24, 2018, in the name of inventor Jacques Jean Bertin, entitled Devices, Systems and Methods for Determining and Compensating for Offset Errors Arising in Inductive Sensors, and which issued as U.S. Pat. No. 11,112,275 on Sep. 7, 2021the entire contents of which are incorporated herein by reference.
[0087] Although various implementations of the claimed invention have been described above with a certain degree of particularity, or with reference to one or more individual implementations, those skilled in the art could make alterations to the disclosed implementations without departing from the spirit or scope of the claimed invention. The use of the terms about, approximately or substantially means that a value of an element has a parameter that is expected to be close to a stated value or position. However, as is well known in the art, there may be minor variations that prevent the values from being exactly as stated. Accordingly, anticipated variances, such as 10% differences, are reasonable variances that a person having ordinary skill in the art would expect and know are acceptable relative to a stated or ideal goal for one or more implementations of the present disclosure. It is also to be appreciated that the terms top and bottom, left and right, up or down, first, second, before, after, and other similar terms are used for description and ease of reference purposes only and are not intended to be limiting to any orientation or configuration of any elements or sequences of operations for the various implementations of the present disclosure. Further, the terms and and or are not intended to be used in a limiting or expansive nature and cover any range of combinations of elements and operations of an implementation of the present disclosure. Other implementations are therefore contemplated. It is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative only of implementations and not limiting. Changes in detail or structure may be made without departing from the basic elements of the invention as defined in the following claims.