DEFROST FAN CONTROL
20250271199 ยท 2025-08-28
Inventors
- Thomas A. Schoeppner (Marietta, OH, US)
- Alex ROBERTS (Parkersburg, WV, US)
- Trace A. Lydick (Athens, OH, US)
- Mitchell J. Donnelly (Williamstown, WV, US)
Cpc classification
F25B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A refrigeration module of a cold space chamber has a blower and an evaporator. A method of controlling the refrigeration module includes defrosting a coil of the evaporator to form a volume of warm air surrounding the coil. The method includes circulating a refrigerant through the evaporator after defrosting the coil, to cool the coil. The method includes operating the blower in a series of pulses to control introduction of the volume of warm air into the cold space chamber.
Claims
1. A method of controlling a refrigeration module of a cold space chamber, the refrigeration module having a blower and an evaporator, the method comprising: (a) defrosting a coil of the evaporator to form a volume of warm air surrounding the coil; (b) circulating a refrigerant through the evaporator after (a) to cool the coil; and (c) operating the blower in a series of pulses during (b) to control introduction of the volume of warm air to the cold space chamber.
2. The method of claim 1, wherein (a) comprises operating the refrigeration system to circulate the refrigerant through the coil at an elevated temperature.
3. The method of claim 1, wherein (c) comprises operating the blower at a first speed during each of the series of pulses, and wherein the method further comprises: (d) operating the blower continuously at a second speed that is greater than the first speed, after (c).
4. The method of claim 1, wherein (c) comprises a series of alternating operations that include: (c1) operating the blower to generate an airflow across the coil in a first direction; and (c2) operating the blower or a further blower to generate an airflow across the coil in a second direction opposing the first direction.
5. The method of claim 1, wherein the refrigeration module comprises a cascade refrigeration assembly having a first refrigerant circuit and a second refrigerant circuit including the evaporator, and wherein (b) comprises circulating the refrigerant through the second refrigerant circuit including the evaporator.
6. The method of claim 1, wherein (c) further comprises increasing a time duration for each successive pulse of the series of pulses.
7. The method of claim 1, wherein (c) further comprises: (c1) activating the blower for a first pulse of the series of pulses; (c2) determining a temperature associated with the cold space chamber after (c1); and (c3) ending the first pulse to deactivate the blower based at least in part on the temperature.
8. The method of claim 7, wherein (c2) further comprises determining the temperature by use of a temperature sensor that is mounted in a suction duct defined between the cold space chamber and the evaporator.
9. The method of claim 7, wherein (c3) further comprises: determining that the temperature has increased by a threshold amount during the first pulse; and ending the first pulse based at least in part on the determination.
10. The method of claim 9, wherein (c) further comprises: (c4) determining that the temperature has not increased above the threshold amount after a threshold period of time during a subsequent pulse of the series of pulses; and (c5) ceasing the series of pulses based at least in part on (c4).
11. A cold storage system comprising: a housing defining a cold space chamber therein; a refrigeration module configured to cool the cold space chamber, the refrigeration module including an evaporator and a blower configured to generate an airflow from the evaporator to the cold space chamber; and a controller, communicatively coupled to the refrigeration module and configured to: (a) defrost a coil of the evaporator to form a volume of warm air surrounding the coil; (b) circulate a refrigerant through the evaporator after (a) to cool the coil; and (c) activate the blower in a series of pulses during (b) to control introduction of the volume of warm air to the cold space chamber.
12. The cold storage system of claim 11, wherein (a) comprises operate the refrigeration system to circulate the refrigerant through the coil at an elevated temperature.
13. The cold storage system of claim 11, wherein (c) comprises operate the blower at a first speed during each of the series of pulses, and wherein the controller is further configured to: (d) operate the blower continuously at a second speed that is greater than the first speed, after (c).
14. The cold storage system of claim 11, wherein (c) comprises a series of alternating operations that include: (c1) operate the blower to generate an airflow across the coil in a first direction; and (c2) operate the blower or a further blower to generate an airflow across the coil in a second direction opposing the first direction.
15. The cold storage system of claim 11, wherein the refrigeration module comprises a cascade refrigeration assembly having a first refrigerant circuit and a second refrigerant circuit including the evaporator, and wherein (b) comprises circulate the refrigerant through the second refrigerant circuit including the evaporator.
16. The cold storage system of claim 11, wherein (c) further comprises increase a time duration for each successive pulse of the series of pulses.
17. A tangible, non-transitory, computer-readable media having instructions thereupon which, when executed by a processor, cause the processor to perform a method comprising: (a) defrosting a coil of an evaporator to form a volume of warm air surrounding the coil; (b) circulating a refrigerant through the evaporator after (a) to cool the coil; and (c) operating a blower in a series of pulses during (b) to control introduction of the volume of warm air to a cold space chamber.
18. The tangible, non-transitory, computer-readable media of claim 17, wherein (c) comprises operating the blower at a first speed during each of the series of pulses, and wherein the method further comprises: (d) operating the blower continuously at a second speed that is greater than the first speed, after (c).
19. The tangible, non-transitory, computer-readable media of claim 17, wherein (c) comprises a series of alternating: (c1) operating the blower to generate an airflow across the coil in a first direction in a first set of the series of pulses; and (c2) operating the blower to generate an airflow across the coil in a second direction opposing the first direction in a second set of the series of pulses.
20. The tangible, non-transitory, computer-readable media of claim 17, wherein the method further comprises: (d) adjusting a time duration of each of the series of pulses during (c).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The described embodiments and the advantages thereof may best be understood by reference to the following description taken in conjunction with the accompanying drawings. These drawings in no way limit any changes in form and detail that may be made to the described embodiments by one skilled in the art without departing from the spirit and scope of the described embodiments.
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DETAILED DESCRIPTION
[0029] As previously described, defrost operations in a cold storage system may not be optimal, or may introduce problems. For instance, a technological problem addressed and solved in various combinations of various features of various embodiments described herein, is that heat may be introduced into one or more locations of the cold storage system during (or as a result of) the defrost operation. This heat may enter the cold space chamber and result in an undesired rise in temperature within the cold space chamber.
[0030] A cold storage system may be used to store degradable materials, such as life science products and materials. Some cold storage systems are designed to achieve and maintain temperatures at or below 20 C., 50 C., 70 C., and in some cases be able to achieve, and maintain temperatures of 80 C. However, achieving and maintaining such low temperatures within a chamber that is otherwise surrounded by ambient, traditional room temperature, conditions may require careful design so as to ensure reliable and efficient operation.
[0031] For example, a cold storage system may include a refrigeration system that is configured to use forced airflow to control a temperature of a cold space chamber during operations. Specifically, the refrigeration system may include an evaporator configured to cool an airflow generated by a fan (or blower) that is circulated through the cold space chamber during normal refrigeration operations (or more simply refrigeration operations). When the evaporator is designed to operate at temperatures below the freezing point of water, in order to cool the chamber below the freezing point of water, frost may accumulate on a coil of the evaporator overtime, which may degrade a performance thereof. During a defrost operation, the fan may be deactivated and the temperature of the evaporator (e.g., such as the evaporator coil and/or the area surrounding the evaporator coil) may be increased (described in more detail below) by adding heat, to remove the accumulated frost. This increased temperature results in a volume of warm air surrounding the coil at the cessation of the defrost operation. After the defrost operation is ended, the refrigeration system may be returned to refrigeration operations (e.g., cooling) which may include reactivating the fan to restart the airflow. However, this initial reactivation of the fan following a defrost operation may drive the warmer air surrounding the evaporator coil into the cold space chamber, which may be disadvantageous, or even deteriorative to items stored in the cold space chamber (especially in the case of life-science products and materials as previously described).
[0032] For some embodiments, the technological solution presented herein is to successively activate and deactivate the evaporator fan over a controlled period of time after a defrost operation, e.g., in a post-defrost operation, so as to control a movement of the warm air accumulated during the defrost operation through the cold storage system and thereby minimize transfer of the accumulated heat to the cold space chamber (or contents stored therein). Such solutions may be implemented with open-loop control of the fan, or closed-loop control with feedback from a sensor (e.g. a temperature sensor), in various embodiments. In some embodiments, the fan may be operated at a lower speed during the post-defrost operation than during normal refrigeration operations. Some embodiments may obviate the need for expensive valving and dampers to release accumulated warm air externally to the cold storage system, although it is envisioned such features could be combined in further embodiments.
[0033]
[0034] Referring now to
[0035] Generally speaking, the cold storage system 10 includes a housing 15 that defines one or more cold space chambers 12 (or more simply chamber or chambers) therein. The housing 15 may be relatively compact so that the cold storage system 10 may be transportable or relatively portable. Thus, the cold storage system 12 may be readily moved or transported between rooms in a facility or between different facilities entirely.
[0036] In the embodiment illustrated in
[0037] As shown in
[0038] In addition, the cold storage system 10 includes a climate control assembly or system 100 that is operably coupled to the chamber 12. Specifically, the chamber 12 may be conditioned by a single climate control assembly 100 that is configured to achieve and/or maintain a desired temperature (or temperature range) within the chamber 12 during operations. The climate control assembly 100 may comprise a vapor compression refrigeration system or module (or more simply refrigeration module) that circulates one or more refrigerants to exchange heat between the chamber 12 and environment 5 during operations. In some embodiments, the climate control assembly 100 may comprise a cascade refrigeration module that has a plurality of staged refrigerant circuits that are in thermal communication with one another and that are configured to achieve and/or maintain a low temperature within the chamber 12 during operations. Thus, the climate control assembly 100 may be referred to herein as a refrigeration module 100.
[0039] The housing 15 may define or include a first or upper portion 18 and a second or lower portion 16 that is positioned vertically below and lower than the upper portion 18. The refrigeration module 100 may substantially define the upper portion 18 and the chamber 12 may be at least partially positioned in the lower portion 16. Thus, the climate control system 100 (or at least the majority thereof) may be positioned vertically higher and indeed vertically above the chamber 12. In some embodiments, the refrigeration module 100 (and/or at least a portion of the upper portion 18) may be readily removed and replaced on the lower portion 16 of housing 15 (e.g., so as to facilitate replacement of the refrigeration module 100 in the event of failure). Additional features of the chamber 12 and climate control system 100 are provided herein according to some embodiments.
[0040] In addition, in some embodiments, the position of the refrigeration module 100 relative to the chamber 12 and lower portion 16 of housing 15 may be varied. For instance, in some embodiments, the refrigeration module 100 (or a portion thereof) may be placed along a lateral side or back of the lower portion 16 of housing 15, or even potentially along a bottom side of the lower portion 16 of housing 15.
[0041] The freezer 10 may operate using electrical power supplied from a line power source (e.g., a local electrical grid). In addition, the freezer 10 may include (or be coupled to) one or more back-up batteries, capacitors, generators, etc. (collectively back-up power sourcesnot shown) to ensure freezer 10 remains operable in the event of a failure of the line power source. In some embodiments, one or more back-up power sources may operate a user interface (e.g., user interface 300 described herein) and one or more sensors (e.g., temperature sensor 128) of freezer 10, but a remainder of the freezer 10 may become inoperable upon a loss or failure of the line power source.
[0042]
[0043] As shown in
[0044] Generally speaking, during operations, the refrigeration module 100 may circulate the first and second refrigerants through the first and second refrigerant circuits 113, 121, respectively, in order to transfer heat from the chamber 12 to the ambient environment 5. Heat may be transferred between the first and second refrigerants via an interstage heat exchanger 114 that is coupled to and is a part of each of the first refrigerant circuit 113 and second refrigerant circuit 121.
[0045] More specifically, the first refrigerant circuit 113 may circulate the first refrigerant between a first stage compressor 112 (or more simply compressor 112), a condenser 110, a first stage expansion valve 116 (or more simply expansion valve or valve 116), and the interstage heat exchanger 114 in order to transfer heat from the second refrigerant circuit 121 to the ambient environment 5. Specifically, the compressor 112 may compress the first refrigerant and output the compressed first refrigerant to the condenser 110. The first refrigerant flowing to and through the compressor 112 may be in (or substantially in) a vapor state due to heat exchange within the interstage heat exchanger 114. The condenser 110 may comprise a heat exchanger (or collection of heat exchangers) that is configured to cool the first refrigerant by transferring heat from the first refrigerant to the ambient environment 5 via convection, radiation, and/or any other suitable mode of heat transfer. For instance, in the embodiment illustrated in
[0046] The liquid (or at least partially liquid) first refrigerant may be emitted from the condenser 110 and then expanded through the expansion valve 116 so as to at least partially vaporize and further cool the first refrigerant. Thereafter, the cooled first refrigerant is flowed into the interstage heat exchanger 114.
[0047] Within the interstage heat exchanger 114, heat is transferred from the second refrigerant flowing the second refrigerant circuit 121 to the first refrigerant so that the first refrigerant changes phase (or substantially changes phase) in the interstage heat exchanger 114 from a liquid to a vapor. Thus, the interstage heat exchanger 114 may function as an evaporator for the first refrigerant of the first refrigerant circuit 113. The heated and vaporized (or partially vaporized) first refrigerant is then emitted from the interstage heat exchanger 114 and flowed back to the first stage compressor 112 to restart the cycle described above. Further details of interstage heat exchanger 114 are described herein according to at least some embodiments of refrigeration module 100 (
[0048] Referring still to
[0049] The liquid (or at least partially liquid) second refrigerant may be emitted from the interstage heat exchanger 114 and then expanded through the expansion valve 122 so as to at least partially vaporize and further cool the second refrigerant. Thereafter, the cooled second refrigerant is flowed into the evaporator 124.
[0050] The evaporator 124 is a heat exchanger that is configured to transfer heat from the chamber 12 to the second refrigerant. Specifically, the cooled second refrigerant is flowed through a coil 126 that is thermally exposed to an airflow 50 in the evaporator 124 (e.g., so that the airflow 50 is in thermal communication with the evaporator 124) so that heat is transferred from the airflow 50 to the second refrigerant to thereby cause the second refrigerant to change phase (or substantially change phase) from a liquid to a vapor. The airflow 50 may be generated by a blower or fan 36 that is in fluid communication with ducting 30 that is configured to direct the airflow 50 between the chamber 12 and evaporator 124 during operations. Specifically, the ducting 30 includes a suction duct 32 that is configured to direct the airflow 50 from the chamber 12 to the evaporator 124, and a discharge duct 34 that is configured direct the airflow 50 from the evaporator 124 to the chamber 12. The blower 36 may be positioned along or adjacent to the discharge duct 34; however, other positions for the blower 36 are contemplated herein (e.g., such as in the suction duct, in the chamber 12, etc.).
[0051] Referring still to
[0052] For instance, in some embodiments, the refrigeration module 100 may utilize a hot gas bypass to defrost the evaporator 124 during operations. Specifically, the second refrigerant circuit 121 may include a bypass line 123 that is configured to recycle compressed second refrigerant discharged from the compressor 120 back to the evaporator 124 in bypass of the interstage heat exchanger 114 and expansion valve 122. Specifically, a valve 127 may be positioned along the defrost bypass line 123 to control a flow of second refrigerant there along. During a defrost operation, the expansion valve 122 may be closed to prevent (or at least restrict) the flow of second refrigerant from the interstage heat exchanger 114 to the evaporator 124, and the valve 127 may be opened to initiate the flow of compressed and relatively warm second refrigerant from the compressor 120 back to the evaporator 124 to thereby melt ice that has accumulated on the coil 126.
[0053] In some embodiments, the refrigeration module 100 may defrost the coil 126 of the evaporator 124 via other methods. For instance, separate, supplemental heat sources (e.g., electrically resistive heating elements) may be positioned proximate to the coil 126 to melt accumulated ice. In some embodiments, the separate heat sources may comprise a heat generating assembly (e.g., a resistive heater or other suitable heating device or assembly) that is positioned outside of the enclosure 150 (e.g., such as attached to an outer surface of the housing 15), and the supplemental heat is delivered to the coil 126 via a conductive medium (e.g., a heat pipe, vapor chamber, solid diamond rod, etc.) As a result, in some embodiments, the defrost bypass line 123 may be omitted from the second refrigerant circuit 121. In other embodiments, particularly where a single refrigeration circuit is used, the circuit may be provided with a 3-way switch over valve to permit the direction of flow of refrigerant to reverse and resulting in the evaporator 124 acting like a condenser.
[0054] Performing a defrost operation may also require additional sources of heat to be added to the system and resulting in warming the air surrounding the evaporator. For example, it is important that the ice that melts from the evaporator 124 is permitted to be collected and evacuated from the refrigeration assembly 100 prior to re-freezing. Therefore, in some embodiment a heater 129 (e.g., an electrically resistive heater) may be configured to warm a drain pan 131 positioned at least partially under the evaporator 124 (see
[0055] A controller 40 may be communicatively coupled (via any suitable wired and/or wireless connection(s)) to various components of the refrigeration module 100 (e.g., compressors 112, 120, condenser 110, expansion valves 116, 122, valve 127, etc.). As described in more detail herein, the controller 40 may at least partially direct or control the operation of the refrigeration module 100 during operations. The controller 40 may be (or may be incorporated within) a main or master controller for the freezer 10, or the controller 40 may be a standalone controller 40 for controlling the refrigeration module 100 or a portion thereof. Regardless, the controller 40 may be described and referred to herein as being a part of the refrigeration module 100 and more broadly part of the freezer 10 (
[0056] The controller 40 may comprise one or more computing devices, such as a computer, tablet, smartphone, server, circuit board, or other computing device(s) or system(s). Thus, controller 40 may include a processor 42 and a memory 44.
[0057] The processor 42 may include any suitable processing device or a collection of processing devices. In some embodiments, the processor 42 may include a microcontroller, central processing unit (CPU), graphics processing unit (GPU), timing controller (TCON), scaler unit, or some combination thereof. During operations, the processor 42 executes machine-readable instructions (such as machine-readable instructions 46) stored on memory 44, thereby causing the processor 42 to perform some or all of the actions attributed herein to the controller 40. In general, processor 42 fetches, decodes, and executes instructions (e.g., machine-readable instructions 46). In addition, processor 42 may also perform other actions, such as, making determinations, detecting conditions or values, etc., and communicating signals. If processor 42 assists another component in performing a function, then processor 42 may be said to cause the component to perform the function.
[0058] The memory 44 may be any suitable device or collection of devices for storing digital information including data and machine-readable instructions (such as machine-readable instructions 46). For instance, the memory 44 may include volatile storage (such as random-access memory (RAM)), non-volatile storage (e.g., flash storage, read-only memory (ROM), etc.), or combinations of both volatile and non-volatile storage. Data read or written by the processor 42 when executing machine-readable instructions 46 can also be stored on memory 44. Memory 44 may include non-transitory machine-readable medium, where the term non-transitory does not include or encompass transitory propagating signals.
[0059] The processor 42 may include one processing device or a plurality of processing devices that are distributed within (or communicatively coupled to) controller 40 or more broadly within refrigeration assembly 100 and/or freezer 10 (
[0060] The controller 40 may be communicatively coupled (e.g., via wired and/or wireless connection(s)) to one or more components of the refrigeration module 100. For example, as shown in
[0061] In some embodiments, a temperature sensor 128 may be in fluid communication with the airflow 50. Specifically, the temperature sensor 128 may be positioned along the suction duct 32 (or elsewhere in the ducting 30 and/or chamber 12). Without being limited to this or any other theory, the airflow 50 entering the suction duct 32 may be heated due to contact with the chamber 12 (and products stored therein). As a result, the suction duct 32 may represent the location where the airflow 50 reaches its maximum average temperature during operations. Thus, placement of the temperature sensor 128 in the suction duct 32 may allow controller 40 to control the refrigeration assembly 100 based on a highest average temperature of the airflow 50 during operations. However, it should be appreciated that other locations for the temperature sensor 128 are contemplated herein, such as directly within the chamber 12, in the discharge duct 34, etc. In addition, in other embodiments, multiple temperature sensors (e.g., temperature sensor 128) may be positioned through the chamber 12, ducting 30, or elsewhere.
[0062] The controller 40 may be communicatively coupled to the temperature sensor 128 (or the multiple temperature sensors 128) and may be configured to control an operating condition of the refrigeration module 100 (or a component thereof) based at least in part on an output from the temperature sensor 128 during operations. For example, the controller 40 may activate or deactivate the refrigeration module 100 (or a portion thereof) based on an output from the temperature sensor 128. Specifically, the controller 40 may activate the compressors 112, 120 and blowers 36, 118 so as to circulate the first and second refrigerants through the first refrigerant circuit 113 and second refrigerant circuit 121, respectively, as previously described, at least partially in response to an output from the temperature sensor 128 that is indicative of a temperature in the suction duct 32 being above a target value. Conversely, the controller 40 may deactivate the compressors 112, 120 and blowers 36, 118 so as to cease circulation of the first and second refrigerant through the first refrigerant circuit 113 and second refrigerant circuit, respectively, as previously described at least partially in response to an output from the temperature sensor 128 that is indicative of a temperature in the suction duct 32 being below a target value. In addition, the controller 40 may adjust a position of the valves 116, 122 and/or or an operating speed of the compressors 112, 120 and/or blowers 36, 118 so as to actively change a cooling capacity of the refrigeration assembly 100 based at least in part on an output from the temperature sensor 128.
[0063]
[0064] The discharge duct 34 (of ducting 30) may include a discharge manifold 130 that is positioned adjacent to the chamber 12. Specifically, the chamber 12 may have a back wall 134 that is opposite the front opening 13 and that separates the discharge manifold 130 from the chamber 12. A pair of side walls 135 may extend laterally between the back wall 134 and the front opening 13 (only one of the side walls 135 is visible in the cross-section of
[0065] Referring again to
[0066] Referring again to
[0067] The arrangement of the manifolds 130, 140, outlets 136, and inlets 142 in the chamber 12 may facilitate a back-to-front and vertically upward flow direction for the airflow 50 in the chamber 12 during operations. Specifically, the blower 36 may discharge the airflow 50 vertically downward through the discharge port 154 and into the discharge manifold 130. Thereafter, the airflow 50 may flow out of the discharge manifold 130 and into the chamber 12 via the plurality of outlets 136. As shown in
[0068] After entering the suction manifold 140 via the plurality of inlets 142, the airflow 50 may change direction from vertical to horizontal or lateral and may progress through the suction manifold 140 to the suction port 152. The airflow 50 may then change direction again from lateral to vertical in the suction port 152, and may progress vertically through the suction port 152 into the enclosure 150. Upon entering the enclosure 150, the airflow 50 may once again change direction from vertical to lateral so as to progress through the enclosure 150 through, over, and/or across the evaporator 124. As the airflow 50 thermally engages with the evaporator 24, heat from the airflow 50 is transferred to the second refrigerant (
[0069] Without being limited to this or any other theory, heat in the chamber 12 may tend to rise vertically via natural convection (that is, independent of the airflow 50). As a result, placing the evaporator 124 in the chamber 150 vertically above the chamber 12 may take advantage of this natural migration of heat so as to more efficiently encourage relatively warmer air to flow toward the evaporator 124. More specifically, the vertically upward direction of airflow 50 within the chamber 12 may work in concert with natural convection so as to more efficiently sweep relatively warmer air out of the chamber 12 and toward the evaporator 124 via suction ducting 32. Accordingly, the general arrangement of the evaporator 124, chamber 12, and ducting 30 may more efficiently eliminate heat from the chamber 12 so that temperatures may be more efficiently and reliably lowered therein. In addition, again without being limited to this or any other theory, the multiple direction changes described above for the airflow 50 when the airflow 50 is progressing into the chamber 12 from the enclosure 150, from the chamber 12 to the enclosure 150, and through the enclosure 150 itself may be configured to restrict or minimize unintentional mixing of air in the chamber 12 and enclosure 150 when the blower 36 is not operating (e.g., such as during a defrost operation).
[0070] Referring now to
[0071] As shown in
[0072] In addition, mounting the temperature sensor 128 to the base 162 of the tray 160 may simplify the process for inspection, calibration, maintenance, installation, or removal (collectively referred to as maintenance activities) of the temperature sensor 128. Specifically, as best shown in
[0073]
[0074] In this embodiment, the controller 902, which may be controller 40 in some embodiments, is depicted as having a processor 42, memory 44 as previously described. In addition, the controller 902 may include various modules which may be implemented in software executing on a processor, firmware, hardware, or combinations thereof, including an I/O module 908, a refrigerant control module 910, a blower control module 912, and an operations control module 914. For instance, in some embodiments, the various modules (e.g., modules 908, 910, 912, 914, etc.) may be at least partially embodied or included in the machine-readable instructions 46 stored on memory 44 as previously described. It is understood that features from the various modules may be combined, or further distributed, etc., in various further embodiments, and that a controller may be implemented with a singular controller, a dual controller, multiprocessor, distributed control, etc. in various embodiments. Here, the refrigerant control module 910 is generally shown to be operably coupled to the evaporator 124 in that the refrigeration control module 910 may control one or more components of the refrigeration module 100 (
[0075] As previously described, during a defrost operation, the coil 126 may be warmed (e.g., via a hot gas bypass and/or heating elements as previously described), and the blower 36 may be deactivated so as to restrict the flow of air through the enclosure 150 and into or out of the chamber 12. The defrost operation may include introduction of additional heat sources within the enclosure, such as a drain pan heater. As a result, the defrost operation may result in a volume of relatively warm air that surrounds the coil 126, and reinitiating refrigeration operations following the defrost operation may cause the volume of relatively warm air surrounding the coil 126 to be circulated into the chamber 12, which may be undesirable as previously described. Accordingly, various embodiments disclosed herein control air flow from the evaporator 124, to the cold space chamber, to control introduction to the cold space chamber of warm air resulting from the defrost operation. More specifically, some embodiments may perform a post-defrost operation, which involves selectively activating and deactivating the blower 36 over a period of time while restarting a flow of cold refrigerant through the coil 126 so as to meter the flow of warmer air from around the coil 126 to the chamber 12, while the coil works to re-cool the surrounding air, and thereby minimize the transfer of residual heat from the defrost operation to the chamber 12. As described in more detail below, the number and duration of the time intervals during which the blower 36 is activated during the post-defrost operation may be pre-determined, for open-loop operation, or may be variable and determined through sensor feedback, for example from temperature sensor 128 and controller operation, in various embodiments.
[0076]
[0077] The graph of
[0078] The total period of time covered by a pulse 1002 and a next sequential pause before the start of the next pulse 1002 may be referred to herein as a period. For instance, in the example depicted in
[0079] For example, the series of pulses 1002 may each have a duration less than about -2 minutes, such as in a range of about 1-3 seconds minimum to about 1 minute maximum in some embodiments. For example, the entire fan pulsing time may be 5 minutes, 10 minutes or less in some embodiments. In some embodiments the warm air in the enclosure gets to about 30 C. or approaching a 50 C. delta from a chamber set point (e.g., 80 C.). It may be advisable to keep tight tolerances during defrost. In some embodiments the warm air is in a range of 10 to 15 C. above chamber temperature maximum.
[0080] When the post-defrost operation is completed, e.g., at the end of the total fan pulsing time 1008, the blower 36 may be operated continuously at a desired rate (e.g., the higher speed 1012 described in more detail below) during a refrigeration operation whereby a substantially continuous airflow is established between the enclosure 150 and the chamber 12 to cool the chamber 12 (and its contents) as previously described.
[0081] The duration of pulses 1002 for sequential periods n=1, 2, 3, . . . may be the same or may be different during the post-defrost operation. For instance, in the example depicted in
[0082] In some embodiments, blower 36 speed may also be controlled during the post-defrost operation. Specifically, as depicted in the graph of
[0083] In some embodiments, the speed of the blower 36 during each pulse 1002 of the post-defrost operation may be the same (e.g., the lower speed 1010 previously described). Alternatively, in some embodiments, the speed of the blower 36 may be different for at least some of the pulses 1002. For instance, in some embodiments, the speed of the blower 36 during each pulse 1002 may be progressively increased so that the blower 36 may be operated at a first speed during a first pulse 1002 (e.g., during the first period corresponding to n=1), and then may be operated at a second speed during a second pulse 1002 (e.g., during the second period corresponding to n=2) that occurs sequentially after the first pulse 1002. The progressive increase in the speed of the blower 36 through the sequential pulses 1002 of the post-defrost operation may have the effect of progressively stepping up the speed of the blower 36 via the pulses 1002 to the higher speed 1012 associated with the refrigeration operations. Without being limited to this or any other theory, because the air surrounding the coil 126 may progressively decease in temperature during the post-defrost operation as a result of the cold refrigerant flowing therethrough, the relatively slower speeds of the blower 36 during the pulses 1002 of the initial periods (e.g., n=1, 2, 3, . . . ) in the post-defrost operation may reduce a volume of the relatively warm air that is moved from the evaporator 124 and into the chamber 12 during the initial phase of the post-defrost operation.
[0084] The following example, for at least some embodiments, describes an algorithm for evaporator fan pulsing with increasing duty cycle control. This may be understood with reference to
[0090] FOR THE SECOND PULSE, n=2, AND PW=( 1/10)*2*30=6 seconds For further pulses, T Controlling each [0091] FOR THE NINTH PULSE, n=9, AND PW=( 1/10)*9*30=27 seconds [0092] AFTER n=NP, (WHEN THE TOTAL PULSING DURATION ENDS) the fan will resume running normally
[0093]
[0094] During the post-defrost operation, the blower 36 may be operated in a series of pulses 1002 as generally described above for the example of
[0095] Referring specifically to the example in
[0096] This cycle (fan pulse 1002 followed by fan pause time 1142) may be repeated, with the duration of each pulse 1002 being limited to that necessary for the chamber temperature to rise by the threshold temperature rise T. However, as previously described, during the post-defrost operation, the cool refrigerant circulating through the coil 126 of evaporator 124 may steadily cool the air surrounding coil 126 (
[0097] Specifically, as shown in
[0098] In some embodiments, the number of pulses 1002 may be based on a total amount of time allotted for the post-defrost operation. Thus, in some embodiments, while the duration of each pulse 1002 may be based on the threshold temperature rise T as previously described, pulses 1002 and pauses 1142 may continue to be performed successively even after pulses 1002 have stopped achieving the threshold temperature rise T.
[0099] As previously described for the example of
[0100] Likewise, the duration of each of the fan pause times 1142 may be the same or different during the post-defrost operation. For instance, the fan pause times 1142 may be a predetermined, set time applied by the controller 40, or the fan pause times 1142 may be different, but are prescribed or pre-set by the controller 40. In some embodiments, the duration of each fan pause time 1142 may be variable based on one or more parameters, such as for instance, the chamber temperature, the duration of the previous pulse 1002, etc. Thus, in some embodiments, the fan pause time 1142 could be fixed and predetermined, based on experimentation or simulation, or could be varied according to temperature determination and delta temperature consideration (e.g., change in temperature, shape of temperature curve, temperature flattening out, temperature dropping, temperature rising slowly, etc.).
[0101] Without being limited to this or any other theory, varying the blower speed (e.g., during a pulse 1002 or from pulse 1002 to pulse 1002) and/or the duration of the fan pause times 1142 may allow more precise control over movement of air towards or into the cold space chamber.
[0102] Timetables, temperature tables, conditional logic, suitable fixed (e.g., predetermined) and variable parameters, evaluation thereof, open-loop, closed-loop, real-time operating system, and other programming techniques are readily employed for implementing embodiments with the controller 40 when performing a post-defrost operation as described herein.
[0103] Location of temperature sensor 128, or use of multiple temperature sensors and placements thereof, may be developed through experimentation or simulation. For example, surrounding air temperature may have different properties is applied as a control input to the blower. A temperature sensor measuring direct warming of surrounding air may show progressive decrease and be different than what is shown in
[0104] It may be determined, through experimentation with a physical apparatus or simulation of same, which fan speeds (e.g., constant, varied with two levels, varied with multiple levels, ramped up, stopped and started, forward and reversed, etc.) provide acceptable control of warmer air from a defrost operation, relative to the goal of minimizing or finding acceptable introduction to the cold space chamber. It may be determined, through such experimentation or simulation, whether the use of a sensor, e.g., temperature sensor 128, and placement of the sensor(s), along with feedback from temperature measurement, further optimize the system relative to such goals. It should be appreciated that embodiments and examples described herein provide such technological solutions, and principles described herein provide ability to vary and derive further embodiments in keeping with the teachings herein.
[0105] The following example, for at least some embodiments, describes a control algorithm of evaporator fan pulsing using a chamber temperature. This may be understood with reference to
[0115] Some embodiments may use reverse of the direction of airflow relative to the evaporator during the post-defrost operation so as to move air across the coil 126 to encourage more rapid cooling, while generally preventing the air surrounding the coil 126 from progressing into the chamber during operations. This may require very short bursts to keep air substantially within the enclosure 150. Alternatively, reversibility may be in the form of equalized mixing by dumping warm air into the back of the chamber, then dumping warm air into the front and the chamber and so on. Various embodiments may use a reversible blower, or multiple blowers. For instance, reference is now made to
[0116] During a post-defrost operation using the example of
[0117] In some embodiments, the back-and-forth flow of air in the enclosure 150 (e.g., in the direction 41, 43) may be achieved with a single blower (e.g., blower 36 shown in
[0118] With reference to
[0119]
[0120] In an action 1202, the system enters a post-defrost operation. For example, the system could have just finished a defrost operation, in which warmer refrigerant was run through the evaporator (e.g., evaporator 124), more specifically through the evaporator coil (e.g., coil 126), which defrosted the evaporator and the evaporator coil but resulted in residual warmer air residing in and around the evaporator. Or, the system could have used warmer air, generated in or routed to the evaporator, to defrost the evaporator and evaporator coil, similarly resulting residual warmer air residing in and around the evaporator.
[0121] In an action 1204, the system runs refrigerant at a refrigeration temperature through the evaporator coil. For example, the system is now preparing to resume refrigeration, during the post-defrost operation, after the defrost operation. The refrigeration temperature may be relatively lower than a temperature of the air surrounding the evaporator coil so that heat may tend to transfer from the air surrounding the evaporator coil to the refrigerant flowing in the evaporator coil.
[0122] In an action 1206, the blower (e.g., blower 36) is operated in a series of pulses. There may be multiple such pulses with pauses therebetween where the blower is deactivated, there may be fixed or variable time intervals for the series of pulses, there may or may not be temperature sensor feedback used to set, control, or vary the pulses in at least some respect. In some embodiments, actions 1206 may include pulses where a blower generates airflow in a first direction interleaved with pulses where the blower (or a different blower) generates airflow in a second, opposite direction.
[0123] In a companion action 1208, the system controls warmer air introduction to the cold space chamber via the series of pulses in action 1206. For example, operation of the blower operating in the plurality of pulses acts to control warmer air (e.g., resulting from the defrost cycle) introduction to the chamber, preferably to minimize, mitigate or optimize such introduction such that the chamber temperature remains as close to a desired setpoint as possible.
[0124] In an action 1210, the system ends the post-defrost operation. For example, the system may resume refrigeration, may change fan speed, e.g., increasing fan speed, may further circulate refrigerant at a refrigeration temperature through the evaporator and evaporator coil, may indicate operation status change, etc. The total time duration of the post-defrost operation is defined between the actions 1202 and 1210, and may be predetermined, or variable, achieved through open-loop operation or closed-loop operation and feedback from a temperature sensor, etc., in various embodiments.
[0125]
[0126] In an action 1220, the system performs a refrigeration operation. For example, this could be the standard or normal refrigeration for the system, with refrigerant at a refrigeration temperature cycling through the evaporator (e.g., evaporator 124) and evaporator coil (e.g., coil 126), and the blower (e.g., blower 36) recirculating air through the evaporator and chamber (e.g., chamber 12) to achieve and maintain a setpoint temperature within the chamber. During such operation, it is understood frost may or may not be accumulating in the evaporator and on the evaporator coil due to humidity in the air and the temperature of the evaporator coil operating below or often well below the freezing point of water.
[0127] In an action 1222, the system performs a defrost operation. For example, the system may cycle warmer refrigerant through the evaporator and evaporator coil, and/or may route warmer air through the evaporator and past the evaporator coil, either such operation acting to defrost the evaporator coil.
[0128] In an action 1224, the system performs a post-defrost operation, with the blower being operated in a series of pulses as previously described herein. This may be accompanied by the system cycling refrigerant at a refrigeration temperature through the evaporator and evaporator coil. As previously described, there may be multiple such pulses with pauses therebetween where the blower is deactivated, there may be fixed or variable time intervals for the series of pulses, there may or may not be temperature sensor feedback used to set, control, or vary the pulses in at least some respect. In some embodiments, action 1224 may include pulses where a blower generates airflow in a first direction interleaved with pulses where the blower (or a different blower) generates airflow in a second, opposite direction.
[0129] In an action 1226, the system performs a refrigeration operation. For example, this could be the system resuming standard or normal refrigeration for the system, with refrigerant at a refrigeration temperature cycling through the evaporator and evaporator coil, and the blower recirculating air through the evaporator and chamber as previously described.
[0130]
[0131] In an action 1230, the system defrosts a coil of the evaporator. This may form a volume of warm air surrounding the coil as previously described herein.
[0132] In an action 1232, the system circulates refrigerant through the evaporator after defrosting in the action 1230, to re-cool the coil and the surrounding air.
[0133] In an action 1234, the system operates the blower in a series of pulses to control introduction of warm air (e.g., from the action 1230) into the chamber (e.g., chamber 12). As previously described, there may be multiple such pulses with pauses therebetween where the blower is deactivated, there may be fixed or variable time intervals for the series of pulses, there may or may not be temperature sensor feedback used to set, control, or vary the pulses in at least some respect. In some embodiments, action 1234 may include pulses where a blower generates airflow in a first direction interleaved with pulses where the blower (or a different blower) generates airflow in a second, opposite direction.
[0134] The action 1234 may include activating the blower at a first speed during the series of pulses, and this may be followed by operating the blower continuously at a second speed that is greater than the first speed.
[0135] The action 1234 may include increasing a time duration for each successive pulse of the series of pulses.
[0136] The action 1234 may include activating the blower for a first pulse of the series of pulses, determining a temperature associated with the chamber after activating the blower for the first pulse, and ending the first pulse to deactivate the blower based at least in part on the temperature.
[0137] The action 1234 may include determining temperature by use of a temperature sensor mounted in a suction duct defined between the chamber and the evaporator.
[0138] The action 1234 may include determining temperature has increased by a threshold amount (e.g., a threshold temperature rise T) during the first pulse, and ending the first pulse based at least in part on the determination.
[0139] The action 1234 may include determining that the temperature has not increased above the threshold amount after a threshold period of time during a second pulse of the series of pulses, ceasing the series of pulses based at least in part on the determination.
[0140] The above and further embodiments of methods may be practiced by system embodiments, may be practiced using system embodiments, may be implemented in system embodiments and further in tangible, non-transient, computer-readable media.
[0141] The following clauses are statements of embodiments as may be applicable in various combinations. [0142] Clause 1. A method of controlling a refrigeration module of a cold space chamber, the refrigeration module having a blower and an evaporator, the method comprising: [0143] (a) defrosting a coil of the evaporator to form a volume of warm air surrounding the coil; [0144] (b) circulating a refrigerant through the evaporator after (a) to cool the coil; and [0145] (c) operating the blower in a series of pulses during (b) to control introduction of the volume of warm air to the cold space chamber. [0146] Clause 2. The method of claim 1, wherein (a) comprises operating the refrigeration system to circulate the refrigerant through the coil at an elevated temperature. [0147] Clause 3. The method of claim 1, wherein (c) comprises operating the blower at a first speed during each of the series of pulses, and wherein the method further comprises: [0148] (d) operating the blower continuously at a second speed that is greater than the first speed, after (c). [0149] Clause 4. The method of claim 1, wherein (c) comprises a series of alternating operations that include: [0150] (c1) operating the blower to generate an airflow across the coil in a first direction; and [0151] (c2) operating the blower or a further blower to generate an airflow across the coil in a second direction opposing the first direction. [0152] Clause 5. The method of claim 1, wherein the refrigeration module comprises a cascade refrigeration assembly having a first refrigerant circuit and a second refrigerant circuit including the evaporator, and wherein (b) comprises circulating the refrigerant through the second refrigerant circuit including the evaporator. [0153] Clause 6. The method of claim 1, wherein (c) further comprises increasing a time duration for each successive pulse of the series of pulses. [0154] Clause 7. The method of claim 1, wherein (c) further comprises: [0155] (c1) activating the blower for a first pulse of the series of pulses; [0156] (c2) determining a temperature associated with the cold space chamber after (c1); and [0157] (c3) ending the first pulse to deactivate the blower based at least in part on the temperature. [0158] Clause 8. The method of claim 7, wherein (c2) further comprises determining the temperature by use of a temperature sensor that is mounted in a suction duct defined between the cold space chamber and the evaporator. [0159] Clause 9. The method of claim 7, wherein (c3) further comprises: [0160] determining that the temperature has increased by a threshold amount during the first pulse; and [0161] ending the first pulse based at least in part on the determination. [0162] Clause 10. The method of claim 9, wherein (c) further comprises: [0163] (c4) determining that the temperature has not increased above the threshold amount after a threshold period of time during a subsequent pulse of the series of pulses; and (c5) ceasing the series of pulses based at least in part on (c4). [0164] Clause 11. A cold storage system comprising: [0165] a housing defining a cold space chamber therein; [0166] a refrigeration module configured to cool the cold space chamber, the refrigeration module including an evaporator and a blower configured to generate an airflow from the evaporator to the cold space chamber; and [0167] a controller, communicatively coupled to the refrigeration module and configured to: [0168] (a) defrost a coil of the evaporator to form a volume of warm air surrounding the coil; [0169] (b) circulate a refrigerant through the evaporator after (a) to cool the coil; and [0170] (c) activate the blower in a series of pulses during (b) to control introduction of the volume of warm air to the cold space chamber. [0171] Clause 12. The cold storage system of claim 11, wherein (a) comprises operate the refrigeration system to circulate the refrigerant through the coil at an elevated temperature. [0172] Clause 13. The cold storage system of claim 11, wherein (c) comprises operate the blower at a first speed during each of the series of pulses, and wherein the controller is further configured to: [0173] (d) operate the blower continuously at a second speed that is greater than the first speed, after (c). [0174] Clause 14. The cold storage system of claim 11, wherein (c) comprises a series of alternating operations that include: [0175] (c1) operate the blower to generate an airflow across the coil in a first direction; and [0176] (c2) operate the blower or a further blower to generate an airflow across the coil in a second direction opposing the first direction. [0177] Clause 15. The cold storage system of claim 11, wherein the refrigeration module comprises a cascade refrigeration assembly having a first refrigerant circuit and a second refrigerant circuit including the evaporator, and wherein (b) comprises circulate the refrigerant through the second refrigerant circuit including the evaporator. [0178] Clause 16. The cold storage system of claim 11, wherein (c) further comprises increase a time duration for each successive pulse of the series of pulses. [0179] Clause 17. A tangible, non-transitory, computer-readable media having instructions thereupon which, when executed by a processor, cause the processor to perform a method comprising: [0180] (a) defrosting a coil of an evaporator to form a volume of warm air surrounding the coil; [0181] (b) circulating a refrigerant through the evaporator after (a) to cool the coil; and [0182] (c) operating a blower in a series of pulses during (b) to control introduction of the volume of warm air into to a cold space chamber. [0183] Clause 18. The tangible, non-transitory, computer-readable media of claim 17, [0184] wherein (c) comprises operating the blower at a first speed during each of the series of pulses, and wherein the method further comprises: [0185] (d) operating the blower continuously at a second speed that is greater than the first speed, after (c). [0186] Clause 19. The tangible, non-transitory, computer-readable media of claim 17, [0187] wherein (c) comprises a series of alternating: [0188] (c1) operating the blower to generate an airflow across the coil in a first direction in a first set of the series of pulses; and [0189] (c2) operating the blower to generate an airflow across the coil in a second direction opposing the first direction in a second set of the series of pulses. [0190] Clause 20. The tangible, non-transitory, computer-readable media of claim 17, wherein the method further comprises: [0191] (d) adjusting a time duration of each of the series of pulses during (c).
[0192] Detailed illustrative embodiments are disclosed herein. However, specific functional details disclosed herein are merely representative for purposes of describing embodiments. Embodiments may, however, be embodied in many alternate forms and should not be construed as limited to only the embodiments set forth herein.
[0193] It should be understood that although the terms first, second, etc. may be used herein to describe various steps or calculations, these steps or calculations should not be limited by these terms. These terms are only used to distinguish one step or calculation from another. For example, a first calculation could be termed a second calculation, and, similarly, a second step could be termed a first step, without departing from the scope of this disclosure. As used herein, the term and/or and the / symbol includes any and all combinations of one or more of the associated listed items.
[0194] As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes, and/or including, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Therefore, the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
[0195] It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may in fact be executed substantially concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
[0196] With the above embodiments in mind, it should be understood that the embodiments might employ various computer-implemented operations involving data stored in computer systems. These operations are those requiring physical manipulation of physical quantities. Usually, though not necessarily, these quantities take the form of electrical or magnetic signals capable of being stored, transferred, combined, compared, and otherwise manipulated. Further, the manipulations performed are often referred to in terms, such as producing, identifying, determining, or comparing. Any of the operations described herein that form part of the embodiments are useful machine operations. The embodiments also relate to a device or an apparatus for performing these operations. The apparatus can be specially constructed for the required purpose, or the apparatus can be a general-purpose computer selectively activated or configured by a computer program stored in the computer. In particular, various general-purpose machines can be used with computer programs written in accordance with the teachings herein, or it may be more convenient to construct a more specialized apparatus to perform the required operations.
[0197] A module, an application, a layer, an agent or other method-operable entity could be implemented as hardware, firmware, or a processor executing software, or combinations thereof. It should be appreciated that, where a software-based embodiment is disclosed herein, the software can be embodied in a physical machine such as a controller. For example, a controller could include a first module and a second module. A controller could be configured to perform various actions, e.g., of a method, an application, a layer or an agent.
[0198] The embodiments can also be embodied as computer readable code on a tangible non-transitory computer readable medium. The computer readable medium is any data storage device that can store data, which can be thereafter read by a computer system. Examples of the computer readable medium include hard drives, network attached storage (NAS), read-only memory, random-access memory, CD-ROMs, CD-Rs, CD-RWs, magnetic tapes, and other optical and non-optical data storage devices. The computer readable medium can also be distributed over a network coupled computer system so that the computer readable code is stored and executed in a distributed fashion. Embodiments described herein may be practiced with various computer system configurations including hand-held devices, tablets, microprocessor systems, microprocessor-based or programmable consumer electronics, minicomputers, mainframe computers and the like. The embodiments can also be practiced in distributed computing environments where tasks are performed by remote processing devices that are linked through a wire-based or wireless network.
[0199] Although the method operations were described in a specific order, it should be understood that other operations may be performed in between described operations, described operations may be adjusted so that they occur at slightly different times or the described operations may be distributed in a system which allows the occurrence of the processing operations at various intervals associated with the processing.
[0200] The recitation of identifiers such as (a), (b), (c) or (1), (2), (3) before steps in a method claim are not intended to and do not specify a particular order to the steps, but rather are used to simplify subsequent reference to such steps.
[0201] In various embodiments, one or more portions of the methods and mechanisms described herein may form part of a cloud-computing environment. In such embodiments, resources may be provided over the Internet as services according to one or more various models. Such models may include Infrastructure as a Service (IaaS), Platform as a Service (PaaS), and Software as a Service (SaaS). In IaaS, computer infrastructure is delivered as a service. In such a case, the computing equipment is generally owned and operated by the service provider. In the PaaS model, software tools and underlying equipment used by developers to develop software solutions may be provided as a service and hosted by the service provider. SaaS typically includes a service provider licensing software as a service on demand. The service provider may host the software, or may deploy the software to a customer for a given period of time. Numerous combinations of the above models are possible and are contemplated.
[0202] Various units, circuits, or other components may be described or claimed as configured to or configurable to perform a task or tasks. In such contexts, the phrase configured to or configurable to is used to connote structure by indicating that the units/circuits/components include structure (e.g., circuitry) that performs the task or tasks during operation. As such, the unit/circuit/component can be said to be configured to perform the task, or configurable to perform the task, even when the specified unit/circuit/component is not currently operational (e.g., is not on). The units/circuits/components used with the configured to or configurable to language include hardwarefor example, circuits, memory storing program instructions executable to implement the operation, etc. Reciting that a unit/circuit/component is configured to perform one or more tasks, or is configurable to perform one or more tasks, is expressly intended not to invoke 35 U.S.C. 112, sixth paragraph, for that unit/circuit/component. Additionally, configured to or configurable to can include generic structure (e.g., generic circuitry) that is manipulated by software and/or firmware (e.g., an FPGA or a general-purpose processor executing software) to operate in manner that is capable of performing the task(s) at issue. Configured to may also include adapting a manufacturing process (e.g., a semiconductor fabrication facility) to fabricate devices (e.g., integrated circuits) that are adapted to implement or perform one or more tasks. Configurable to is expressly intended not to apply to blank media, an unprogrammed processor or unprogrammed generic computer, or an unprogrammed programmable logic device, programmable gate array, or other unprogrammed device, unless accompanied by programmed media that confers the ability to the unprogrammed device to be configured to perform the disclosed function(s).
[0203] The foregoing description, for the purpose of explanation, has been described with reference to specific embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the embodiments and its practical applications, to thereby enable others skilled in the art to best utilize the embodiments and various modifications as may be suited to the particular use contemplated. Accordingly, the present embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalents of the appended claims.