INORGANIC MEMBRANES AND METHODS OF FABRICATION THEREOF
20250269331 ยท 2025-08-28
Inventors
Cpc classification
B01D67/0039
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This disclosure concerns a method of fabricating an inorganic membrane, comprising coalescing inorganic particles at an air-liquid interface of a vessel in order to form the inorganic membrane, wherein inner walls of the vessel is configured to repel the inorganic nanoparticles.
Claims
1. A method of fabricating an inorganic membrane, comprising coalescing inorganic particles at an air-liquid interface of a vessel in order to form the inorganic membrane, wherein inner walls of the vessel is configured to repel the inorganic nanoparticles.
2. The method according to claim 1, wherein the method comprises coalescing the inorganic particles via Brownian motion to form inorganic clusters, and coalescing the inorganic clusters via capillary attraction (Cheerios effect) to form the inorganic membrane.
3. The method according to claim 2, wherein the inorganic particles are inorganic nanoparticles characterised by a size of about 2 nm to about 1000 nm, and wherein the inorganic clusters are characterised by a size of about 0.5 m to about 100 m.
4. The method according to claim 1, wherein the inner wall is configured to have a surface energy of less than about 36 dynes/cm.
5. The method according to claim 1, wherein the inner wall comprises a coating of a polymer or a hydrogel.
6. The method according to claim 1, wherein the inner wall comprises poly(vinyl acetate), polyacrylamide (PAAm), polyacrylic acid (PAA), poly(N-isopropylacrylamide) (PNIPAAm), polyethylene glycol (PEG), or a derivative thereof.
7. The method according to claim 1, wherein the inner wall comprises poly(vinyl alcohol-co-vinyl acetate) characterised by a degree of hydrolysis of about 70% to about 90%.
8. The method according to claim 1, wherein when the inner wall comprises poly(vinyl acetate) or a derivative thereof, it is characterised by a molecular weight of about 1400 g/mol to about 2000 g/mol.
9. The method according to claim 1, wherein the inorganic particles are formed via precipitation, hydrolysis or redox reaction.
10. The method according to claim 1, wherein the inorganic particles are selected from the group consisting of elemental substances, oxides, sulfides, halides, hydroxides, metallates, nonmetallates and coordination polymers.
11. The method according to claim 1, wherein the inorganic particles are selected from S, Pd, Ag, Pt, Au, TiO.sub.2, MnO.sub.2, RuO.sub.2, CeO.sub.2, WO.sub.3, FeS, Cu.sub.8S.sub.5, ZnS, Dy.sub.2S.sub.3, WS.sub.2, SmF.sub.3, AgCl, BaClF.sub.3, CuBr, PbI.sub.2, Al(OH).sub.3, FeOOH, Cu(OH).sub.2, Cd(OH).sub.2, La(OH).sub.3, Zn(AlO.sub.2).sub.2, BiVO.sub.4, Ag.sub.2CrO.sub.4, CaMoO.sub.4, In.sub.2SnO.sub.5, CaCO.sub.3, Zn.sub.2SiO.sub.4, Mg.sub.3(PO.sub.4).sub.2, Cu.sub.2SO.sub.3, Ag.sub.2SeO.sub.3, K-containing Prussian blue, Fe(iii)-polyphenol tannic acid complex, ZIF-67, Ni(ii)-dimethylglyoxime complex and Cu(ii)-oxalic acid complex.
12. The method according to claim 1, wherein the method further comprises mixing a first solution comprising a first inorganic precursor with a second solution comprising a second inorganic precursor in the vessel.
13. The method according to claim 1, wherein the inorganic membrane is formable in an absence of agitation.
14. The method according to claim 1, wherein the inorganic membrane is formable in less than about 30 min.
15. An inorganic membrane formed from the method according to claim 1, wherein the inorganic membrane comprises a quasi-bicontinuous network of inorganic material.
16. The inorganic membrane according to claim 15, wherein the inorganic membrane is isotropic.
17. The inorganic membrane according to claim 15, wherein the inorganic membrane is multifractal.
18. The inorganic membrane according to claim 15, wherein the inorganic membrane is characterised by at least one through hole.
19. The inorganic membrane according to claim 15, wherein the inorganic membrane is characterised by a circularity and geometrical convexity.
20. The inorganic membrane according to claim 15, wherein the inorganic membrane is characterised by a thickness of about 50 nm to about 500 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Embodiments of the present invention will now be described, by way of non-limiting example, with reference to the drawings in which:
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DETAILED DESCRIPTION
[0090] The present disclosure provides a method of fabricating an inorganic membrane, comprising coalescing inorganic particles at an air-liquid interface of a vessel in order to form the inorganic membrane, [0091] wherein inner walls of the vessel is configured to repel the inorganic nanoparticles.
[0092] In some embodiments, the inorganic particles are coalesced via self assembly. In some embodiments, the inorganic particles are coalesced via Brownian motion and capillary attraction (Cheerios effect). In some embodiments, the inorganic particles are inorganic nanoparticles. In some embodiments, the inorganic particles are firstly coalesced via Brownian motion to form inorganic clusters. The inorganic clusters are then coalesced via capillary attraction (Cheerios effect) to form the inorganic membrane. This may occur simultaneously as the inorganic particles may be continuously generated from a solution mixture in the vessel and the agglomeration of the inorganic particles and inorganic clusters are only limited by the inter-particular physical interaction depending on their size.
[0093] The nanoparticles may have a size of about 2 nm to about 1000 nm. In other embodiments, the particle size is about 2 nm to about 900 nm, about 2 nm to about 800 nm, about 2 nm to about 700 nm, about 2 nm to about 600 nm, about 2 nm to about 500 nm, about 2 nm to about 400 nm, about 2 nm to about 300 nm, about 2 nm to about 200 nm, about 2 nm to about 100 nm, about 2 nm to about 50 nm, or about 2 nm to about 20 nm.
[0094] The clusters may have a size of about 0.5 m to about 100 m. In other embodiments, the cluster size is about 0.5 m to about 90 m, about 0.5 m to about 80 m, about 0.5 m to about 70 m, about 0.5 m to about 60 m, about 0.5 m to about 50 m, about 0.5 m to about 40 m, about 0.5 m to about 30 m, about 0.5 m to about 20 m, or about 0.5 m to about 10 m.
[0095] The inorganic particles are configured to coalesce at the air-liquid interface of the vessel. In this regard, the vessel comprises a solution. The vessel is also configured such that interaction of the inorganic particle with the inner wall of the vessel (liquid-solid interface) is not favoured. This may be done by decreasing the conformational entropy as the inorganic particle approach the inner wall. For example, the conformational entropy may be decreased by configuring the inner wall to have a low adhesion to the inorganic particles. The inner wall may be configured to have a low surface energy. For example, the inner wall may comprise a material with a surface energy below 36 dynes/cm. Examples of such material include, but is not limited to, polytetrafluoroethylene (PTFE), fluoropolymer, polyvinyl fluoride, polypropylene, polyethylene, ethylene-vinyl acetate (EVA), poly(vinyl acetate), polystyrene acetate, polyvinyl alcohol, and derivatives thereof.
[0096] In some embodiments, the inner wall comprises a coating of a low adhesion material. In some embodiments, the inner wall comprises a coating of a low surface energy material.
[0097] In some embodiments, the coating is characterised by a thickness of at least about 1 m. This ensures that the coating is at least homogenously coated on the inner wall. Further increasing the thickness does not affect its efficacy of solid-liquid-interface shielding.
[0098] In some embodiments, the inner wall comprises a polymer. In some embodiments, the inner wall comprises a hydrogel. The hydrogel may be poly(vinyl acetate) or a derivative thereof. In particular, the poly(vinyl acetate) may be partially hydrolysed. In some embodiments, the inner wall comprises poly(vinyl alcohol-co-vinyl acetate) (PVAAc). It was found that when the hydrogel contacts with water, it expands to provide an elastic filament layer facing the fluid. This is advantageous for increasing the repulsion of inorganic particles to the inner wall. The elastic filament layer represents dense and partially free PVAAc molecular chains, with one end anchored to the modifying layer, and the other end extending into the aqueous solution by forming hydrogen bonds with water molecules. In brief, they can act like springs, compressing as inorganic particles approach, leading to an increase in elastic potential energy of the elastic filament layer and thus repulsion towards nearby particles.
[0099] When the coating is poly(vinyl alcohol-co-vinyl acetate) (PVAAc), the degree of hydrolysis may be about 70% to about 90%, or about 75% to about 90%. It was found that if the hydrolysis degree is too high, the PVAAc coating will dissolve into the aqueous solution. If the hydrolysis degree is too low, the coating cannot swell rapidly and effectively in the aqueous solution.
[0100] Other polymers that exhibit rapid water absorption and swelling properties at mild temperature may also be used, such as polyacrylamide (PAAm), polyacrylic acid (PAA), poly(N-isopropylacrylamide) (PNIPAAm), polyethylene glycol (PEG), or a combination or derivative thereof.
[0101] In some embodiments, poly(vinyl acetate) or a derivative thereof is characterised by a Young's modulus (compression) of about 0.1 MPa to about 0.2 MPa. In some embodiments, the elastic filament layer is characterised by a Young's modulus (compression) of about 0.02 MPa to about 0.08 MPa.
[0102] In some embodiments, poly(vinyl acetate) or a derivative thereof is characterised by a molecular weight of about 1400 g/mol to about 2000 g/mol.
[0103] In some embodiments, the inner wall comprises a coating having a concentration of about 110.sup.2 mg mm.sup.2 to about 310.sup.2 mg mm.sup.2. In other embodiments, the concentration is about 110.sup.2 mg mm.sup.2 to about 2.810.sup.2 mg mm.sup.2, about 110.sup.2 mg mm.sup.2 to about 2.610.sup.2 mg mm.sup.2, about 110.sup.2 mg mm.sup.2 to about 2.410.sup.2 mg mm.sup.2, about 110.sup.2 mg mm.sup.2 to about 2.210.sup.2 mg mm.sup.2, about 110.sup.2 mg mm.sup.2 to about 210.sup.2 mg mm.sup.2, about 110.sup.2 mg mm.sup.2 to about 1.810.sup.2 mg mm.sup.2, or about 110.sup.2 mg mm.sup.2 to about 1.610.sup.2 mg mm.sup.2.
[0104] In some embodiments, the inorganic particles are formed via precipitation, hydrolysis or redox reaction.
[0105] The precipitation of a compound may occur when its concentration exceeds its solubility. This can be due to temperature changes, solvent evaporation, or by mixing solvents. Precipitation occurs more rapidly from a strongly supersaturated solution. The formation of a precipitate can be caused by a chemical reaction. For example, when a barium chloride solution reacts with sulphuric acid, a white precipitate of barium sulfate is formed. For example, when a potassium iodide solution reacts with a lead(II) nitrate solution, a yellow precipitate of lead(II) iodide is formed.
[0106] Hydrolysis is a chemical reaction in which a molecule of water breaks one or more chemical bonds. The term is used broadly for substitution, elimination, and solvation reactions in which water is the nucleophile.
[0107] Redox is a type of chemical reaction in which the oxidation states of a reactant change. Oxidation is the loss of electrons or an increase in the oxidation state, while reduction is the gain of electrons or a decrease in the oxidation state.
[0108] In some embodiments, the inorganic particles are selected from the group consisting of elemental entities, oxides, sulfides, halides, hydroxides, metallates, nonmetallates and coordination polymers. Five representative materials for each of the eight kinds of material are exemplified. In some embodiments, the inorganic particles comprises ammonium, titanium(iv), aluminium, calcium, manganese(ii), iron(iii), nickel(ii), copper(ii), cadmium, barium, copper(I), iodide, gold(iii), ruthenium(iii), palladium(ii), platinum(iv), hexacyanoferrate(iii), cobalt(ii), aluminate, metavanadate, chromate, molybdite, tetrathiotungstate, hydrogen carbonate, silicate, sulfite, thiosulfate, persulfate, zinc, silver, lanthanum(iii), cerium(iii), dysprosium(iii), samarium(iii), lead(ii), bismuth(iii), tungsten, L-ascorbic acid, tannic acid, oleamide, hexamethylenetetramine, 2-methylimidazole, dimethylglyoxime, derivatives or a combination thereof.
[0109] In some embodiments, the inorganic particles are selected from elemental substances (S, Pd, Ag, Pt and Au), oxides (TiO.sub.2, MnO.sub.2, RuO.sub.2, CeO.sub.2 and WO.sub.3), sulphides (FeS, Cu.sub.8S.sub.5, ZnS, Dy.sub.2S.sub.3 and WS.sub.2), halides (SmF.sub.3, AgCl, BaClF.sub.3, CuBr and PbI.sub.2), hydroxides (Al(OH).sub.3, FeOOH, Cu(OH).sub.2, Cd(OH).sub.2 and La(OH).sub.3), metallates (Zn(AlO.sub.2).sub.2, BiVO.sub.4, Ag.sub.2CrO.sub.4, CaMoO.sub.4 and In.sub.2SnO.sub.5), nonmetallates (CaCO.sub.3, Zn.sub.2SiO.sub.4, Mg.sub.3(PO.sub.4).sub.2, Cu.sub.2SO.sub.3 and Ag.sub.2SeO.sub.3) and coordination polymers (KPB, K-containing Prussian blue; Fe-taa, Fe(iii)-polyphenol tannic acid complex; ZIF-67; Ni-dmg, Ni(ii)-dimethylglyoxime complex and Cu-oxa, Cu(ii)-oxalic acid complex).
[0110] In some embodiments, the inorganic particles are formed at an air-liquid interface of an aqueous medium. The term aqueous medium used herein refers to a water based solvent or solvent system, and which comprises of mainly water. Such solvents can be either polar or non-polar, and/or either protic or aprotic. Solvent systems refer to combinations of solvents which resulting in a final single phase. Both solvents and solvent systems can include, and is not limited to, pentane, cyclopentane, hexane, cyclohexane, benzene, toluene, dioxane, chloroform, diethylether, dichloromethane, tetrahydrofuran, ethyl acetate, acetone, dimethylformamide, acetonitrile, dimethyl sulfoxide, nitromethane, propylene carbonate, formic acid, butanol, isopropanol, propanol, ethanol, methanol, acetic acid, ethylene glycol, diethylene glycol or water. Water based solvent or solvent systems can also include dissolved ions, salts and molecules such as amino acids, proteins, sugars and phospholipids. Such salts may be, but not limited to, sodium chloride, potassium chloride, ammonium acetate, magnesium acetate, magnesium chloride, magnesium sulfate, potassium acetate, potassium chloride, sodium acetate, sodium citrate, zinc chloride, HEPES sodium, calcium chloride, ferric nitrate, sodium bicarbonate, potassium phosphate and sodium phosphate.
[0111] For example, the inorganic particles may be formed when a first solution comprising a first inorganic precursor is mixed with a second solution comprising a second inorganic precursor in the vessel. The first inorganic precursor reacts with the second inorganic precursor to form the inorganic particles. For example, is the inorganic membrane is a silver membrane, Tollens' reagent (first solution) may be mixed with a second solution containing D(+)-glucose and NaOH.
[0112] In some embodiments, the inorganic membrane is selected from elemental substances (S, Pd, Ag, Pt and Au), oxides (TiO.sub.2, MnO.sub.2, RuO.sub.2, CeO.sub.2 and WO.sub.3), sulphides (FeS, Cu.sub.8S.sub.5, ZnS, Dy.sub.2S.sub.3 and WS.sub.2), halides (SmF.sub.3, AgCl, BaClF.sub.3, CuBr and PbI.sub.2), hydroxides (Al(OH).sub.3, FeOOH, Cu(OH).sub.2, Cd(OH).sub.2 and La(OH).sub.3), metallates (Zn(AlO.sub.2).sub.2, BiVO.sub.4, Ag.sub.2CrO.sub.4, CaMoO.sub.4 and In.sub.2SnO.sub.5), nonmetallates (CaCO.sub.3, Zn.sub.2SiO.sub.4, Mg.sub.3(PO.sub.4).sub.2, Cu.sub.2SO.sub.3 and Ag.sub.2SeO.sub.3) and coordination polymers (KPB, K-containing Prussian blue; Fe-taa, Fe(iii)-polyphenol tannic acid complex; ZIF-67; Ni-dmg, Ni(ii)-dimethylglyoxime complex and Cu-oxa, Cu(ii)-oxalic acid complex).
[0113] In some embodiments, the inorganic membrane is formable in an absence of agitation. In this regard, the solution in the vessel is allowed to stand without any disturbance.
[0114] In some embodiments, the inorganic membrane is formable in less than about 30 min. In other embodiments, the inorganic membrane is formable in less than about 35 min, about 40 min, about 45 min, about 50 min, about 55 min, or about 60 min.
[0115] In some embodiments, the inorganic membrane comprises a quasi-bicontinuous network of inorganic material. A bicontinuous structure is a bicontinuous partitioning in which each subvolume is filled with a distinct, not necessarily uniform composition or state of matter.
[0116] In some embodiments, the inorganic membrane is isotropic. This means that the inorganic membrane has a physical property which has the same value when measured in different directions.
[0117] In some embodiments, the inorganic membrane is multifractal. This means that the inorganic membrane is not monocrystalline. The inorganic membrane may be polycrystalline or amorphous. The inorganic membrane may comprise twist boundaries between the polycrystals. A twist boundary is caused by a rotation between two crystals of the same structure.
[0118] In some embodiments, the inorganic membrane is characterised by at least one through hole. In some embodiments, the inorganic membrane is characterised by a circularity and geometrical convexity. In other words, the inorganic membrane has a morphology which is round, and/or is characterised by convex morphology.
[0119] In some embodiments, the inorganic membrane is characterised by a thickness of about 50 nm to about 500 nm. In other embodiments, the thickness is about 50 nm to about 450 nm, about 50 nm to about 400 nm, about 50 nm to about 350 nm, about 50 nm to about 300 nm, about 50 nm to about 250 nm, or about 50 nm to about 200 nm. In some embodiments, the thickness is about 180 nm.
[0120] In some embodiments, the method further comprises a step of removing the inorganic membrane from the vessel. This may be done by removing the solution in the vessel to retain the inorganic membrane in the vessel. The inorganic membrane may then be washed with a solvent, such as an aqueous medium or organic medium. For example, deionised water or acetone may be used. The inorganic membrane may then be transferred to a substrate by contacting the inorganic membrane with the substrate.
EXAMPLES
[0121] Membrane construction relies on two conditions: constraining the matter distribution in two dimensions and maintaining its geometric continuity. For example, ultrathin polymeric membranes can be prepared through interfacial polymerization (IP), typically performed at the gas-liquid interface, at which the reactive building blocks are continuously supplied and undergo a systematic aggregation. We sought to take inspiration from the IP and apply the concept to various inorganics to create freestanding inorganic membranes.
Conversion of Nucleation Preference
[0122] In a typical aqueous system for producing inorganic materials, owing to the lowest free energy barrier, solid nuclei formation on the vessel wall is preferred over that on the aqueous surface and homogeneous nucleation within the solution (
[0123] In this study, partially hydrolysed poly(vinyl acetate) (PVAAc) was used, which has alternating hydrophilic and hydrophobic areas, allowing its rapid swelling into a bulk hydrogel in the aqueous solution with an elastic filament layer facing the fluid. This hydrogel coat eliminates the potential well on the water-vessel interface and repels any approaching solid (
From Pilot Practice to a Membrane Library
[0124] We then chose the silver mirror reaction, a well-known aqueous process for producing solid deposits on the vessel surface, as a pilot practice of the proposed SLIS strategy. When this classic reaction was performed in the PVAAc-coated vessel, a piece of shiny Ag membrane was directly obtained on the solution surface (
[0125] Beyond the initial success, the SLIS technique was further validated to be universal for the direct synthesis of various inorganic membranes at the air-liquid interface (
Kinematic-Controlled Membrane Growth
[0126] The SLIS technique merely enables the constraint of the building blocks at the air-liquid interface. However, it still lacks the guidance to establish their in-plane continuity, which consequently seeks to gain the insight into the membrane growth mechanism. By exploiting the size-dependent absorption and reflection of Ag, we developed a fast spectroscopic technique to identify all the critical structural evolutions (
[0127] At an early stage after the reaction is initiated, numerous Ag nanoparticles are continuously supplied to the air-liquid interface (
[0128] The evolution enters the second stage when the Brownian clusters are large enough, as the attractive capillary force between these solids in floating state (
[0129] The impactful Cheerios-effect-driven collision contributes to the establishment of the physical connections, inferred from the plentiful twist boundaries observed in the polycrystalline Ag membrane (
General Synthetic Methodology
[0130] The understanding of the membrane growth process motivates our investigation into the synthetic methodology of any unexplored membranes in the complex dynamic system. We experimentally produce all the possible ultimate Ag patterns that emerge from various initial reaction conditions. This helps to construct a phase diagram based on graph theory (GT;
[0131] For the kinematic-controlled membrane growth (
[0132] As the phase boundaries are theoretically determined by the size and density of the building blocks (
CONCLUSION
[0133] Different from the IP process, the interfacial inorganic membrane emerges from a complex particle system, which involves several dynamics and multibody interactions. Under favourable configuration, these chaotic floating building blocks spontaneously evolve into various elegant and tangible structures. Beyond the presented membrane library, the work broadens the scope of the traditional conception of membrane from several perspectives: in composition, access to any unexplored membrane from the aqueous system is made possible by our general synthetic guidance. Moreover, the membrane variety will further enrich when the SLIS strategy is expanded to organic or melt systems. In structure, the multiplex membranes with diverse topological structures are proposed in contrast to the simplex ones (
METHODS
Materials and Reagents
[0134] Partially acetylated poly(vinyl alcohol) (poly(vinyl alcohol-co-vinyl acetate), PVAAc, 1,75050, 99.0%) was purchased from Sinopharm Chemical Reagent Co., Ltd., China. Anhydrous D(+)-glucose (C.sub.6H.sub.12O.sub.6, 99.5%), ammonium hydroxide (NH.sub.3.Math.H.sub.2O, 28-30%), phosphoric acid (H.sub.3PO.sub.4, 85 wt %), sodium hydroxide (NaOH, 98.0%), ammonium fluoride (NH.sub.4F, 99.99%), titanium(iv) fluoride (TiF.sub.4), aluminium chloride
[0135] (AlCl.sub.3, 99.99%), calcium chloride (CaCl.sub.2, 99.9%), manganese(ii) chloride hydrate (MnCl.sub.2.Math.4H.sub.2O, 98.0%), iron(iii) chloride (FeCl.sub.3, 97%), nickel(ii) chloride (NiCl.sub.2, 98%), copper(ii) chloride (CuCl.sub.2, 99%), cadmium chloride (CdCl.sub.2, 99.99%), barium chloride (BaCl.sub.2, 99.9%), copper(I) bromide (CuBr, 98.0%), sodium iodide (NaI, 99.5%), gold(iii) chloride trihydrate (HAuCl.sub.3.Math.3H.sub.2O, 99.9%), ruthenium(iii) chloride (RuCl.sub.3), palladium(ii) chloride (PdCl.sub.2, 99.9%), chloroplatinic acid hydrate (H.sub.2PtCl.sub.6.Math.xH.sub.2O, 99.9%), potassium hexacyanoferrate(iii) (K.sub.3Fe(CN).sub.6, 99.0%), ammonium iron(iii) citrate ((NH.sub.3).sub.xFe.sub.yC.sub.6H.sub.8O.sub.7), cobalt(ii) acetate tetrahydrate (Co(CH.sub.3COO).sub.2.Math.4H.sub.2O, 99%), manganese(ii) acetate tetrahydrate (Mn(CH.sub.3COO).sub.2.Math.4H.sub.2O, 99%), sodium aluminate (NaAlO.sub.2), ammonium metavanadate (NH.sub.4VO.sub.3, 99.0%), potassium chromate (K.sub.2CrO.sub.4, 99.0%), sodium molybdite (Na.sub.2MoO.sub.4, 98%), ammonium tetrathiotungstate ((NH.sub.4).sub.2WS.sub.4, 99.9%), potassium hydrogen carbonate (KHCO.sub.3, 99.7%), sodium metasilicate pentahydrate (Na.sub.2SiO.sub.3.Math.5H.sub.2O, 95.0%), sodium sulfite (Na.sub.2SO.sub.3, 98.0%), sodium thiosulfate pentahydrate (Na.sub.2S.sub.2O.sub.3.Math.5H.sub.2O, 99.5%), ammonium persulfate ((NH.sub.4).sub.2S.sub.2O.sub.8, 98.0%), zinc sulfate heptahydrate (ZnSO.sub.4.Math.7H.sub.2O, 99.0%), copper(ii) sulfate pentahydrate (CuSO.sub.4.Math.5H.sub.2O, 98.0%), iron(ii) sulfate heptahydrate (FeSO.sub.4.Math.7H.sub.2O, 99.0%), sodium phosphate tribasic dodecahydrate (Na.sub.3PO.sub.4.Math.12H.sub.2O, 98%), magnesium nitrate hexahydrate (Mg(NO.sub.3).sub.2.Math.6H.sub.2O, 99%), silver nitrate (AgNO.sub.3, 99.0%), lanthanum(iii) nitrate hexahydrate (La(NO.sub.3).sub.3.Math.6H.sub.2O, 99.99%), cerium(iii) nitrate hexahydrate (Ce(NO.sub.3).sub.3.Math.6H.sub.2O, 99.99%), dysprosium(iii) nitrate hydrate (Dy(NO.sub.3).sub.3.Math.xH.sub.2O, 99.9%), samarium(iii) nitrate hexahydrate (Sm(NO.sub.3).sub.3.Math.6H.sub.2O, 99.9%), lead(ii) nitrate (Pb(NO.sub.3).sub.2, 99.0%), bismuth(iii) nitrate pentahydrate (Bi(NO.sub.3).sub.3.Math.5H.sub.2O, 98.0%), tungsten powder (W, 99.95%), sodium hypochlorite solution (NaClO, available chlorine 4.00-4.99%), hypophosphorous acid solution (H.sub.3PO.sub.2, 50 wt % in H.sub.2O), hydrazine hydrate (N.sub.2H.sub.4.Math.xH.sub.2O, 50-60%), L-ascorbic acid (C.sub.6H.sub.8O.sub.6, 99.0%), tannic acid (C.sub.76H.sub.52O.sub.46), oleamide (C.sub.18H.sub.35NO, 99%), hexamethylenetetramine (C.sub.6H.sub.12N.sub.4, 99.0%), 2-methylimidazole (CH.sub.3C.sub.3H.sub.2N.sub.2H, 99%) and dimethylglyoxime (CH.sub.3C(NOH)C(NOH)CH.sub.3, 99.0%) were purchased from Sigma-Aldrich Inc. Hydrogen peroxide solution (H.sub.2O.sub.2, 30-32%) was purchased from QReC Chemical Co., Ltd. Hydrochloric acid (HCl, 37%), sulfuric acid (H.sub.2SO.sub.4, 98%) and nitric acid (HNO.sub.3, 67-70%) were purchased from Thermo Fisher Scientific Inc. Deionized water used was prepared from a TKA water-purification system (Smart-2-Pure).
Pretreatment on the Reaction Vessel
[0136] Without loss of generality, the consumable polystyrene Petri dish (Thermo Scientific, =3510 mm) was used as the reaction vessel for membrane synthesis. The inwall of the Petri dish was manually coated with the PVAAc film of about 1.610.sup.2 mg mm.sup.2, which can rapidly swell into a hydrogel coat once it makes contact with the aqueous solution. Briefly, the Petri dish was waggled sufficiently following the addition of 500 l of PVAAc aqueous solution (3.5 wt %) to guarantee that all of its inwall surface was wetted by the solution. The pretreated Petri dish with PVAAc film coating was then obtained by desiccating it at 70 C. for 2 h, followed by naturally cooling down to room temperature.
Membrane Preparation
[0137] The Ag membrane was prepared by performing the traditional silver mirror reaction in the SLIS system. Briefly, 1.5 ml of fresh Tollens' reagent solution (120 mM), which was prepared by adding 60 l of ammonium hydroxide solution (28-30 wt %) into 1.44 ml of AgNO.sub.3 solution, was first transferred into a pretreated Petri dish. After a subsequent addition of 1.5 ml of mixed solution containing D(+)-glucose (250 mM) and NaOH (50 mM), the mixture was left to stand at room temperature for 30 min. During this period, the reflective Ag membrane gradually formed on the aqueous solution surface. Finally, the Ag membrane was transferred onto the surface of the deionized water through a glass sheet. As a control, the synthesis was carried out in a clean Petri dish with no surface coating using the same reaction condition. Procedures for other membrane syntheses in the SLIS system are performed as per literature.
Membrane Transfer, Suspend and Cut
[0138] To separate the floating membrane from the reaction Petri dish, the solution was first removed using a pipette, followed by adding 8 ml deionized water to refloat the membrane. The water inside the dish was further replaced three times to fully eliminate residual chemicals. The membrane-held dish was then gently immersed in a large tank (usually a glass container with a diameter of 12 cm and a height of 6 cm) full with deionized water, enabling the transfer of the cleaned membrane to a wider aqueous surface. To cut the membrane into the desired dimensions, it was lifted by a hydrophobic acrylic plate, quickly cut with a razor blade before the water completely evaporated and then released to refloat on the water surface for subsequent transfer. Regardless of substrate composition or surface topology, these water-floating membranes can be conveniently transferred to or suspended by a wide range of substrates, including silicon slice, acrylic plate, glass slide, copper ring, varnished wire ring and conductive carbon tape in facing different characterizations. To adapt to the membranes with varied degrees of hydrophobicity and then prepare the flat membrane for X-ray diffraction (XRD) characterization, an optional hydrophilic surface of the hydrophobic acrylic plate was created by exposing it to 254-nm ultraviolet (UV) light (Novascan PSD-UVT) at room temperature for 15 min. Instead of deionized water, the acetone solution (about 2-10 vol % in deionized water) was used to clean and float those membranes that were not water resistant.
Structure Characterizations
[0139] SEM images were acquired on a JEOL JSM-7001F with a 15-kV electron beam equipped with a tiltable specimen stage. Energy-dispersive X-ray spectroscopy data were collected using an Oxford X-max 50 detector. One side of the small piece of freestanding membrane was fixed on the conductive carbon tape for cross-sectional SEM observation.
[0140] For energy-dispersive X-ray spectroscopy analysis, the membrane was transferred onto a flat silicon slice, copper foil or conductive carbon tape according to its chemical composition. TEM images were obtained on a JEM-2100F with a 200-kV electron beam and the conductive Ag membrane was directly supported on a bare copper grid. Fast Fourier transform (FFT) image processing was performed on DigitalMicrograph. The topography image of the membrane that is supported by a flat silicon slice was obtained on a Bruker JPK NanoWizard Sense AFM equipped with a AC240-PP tip (OPUS, nominal spring force constant of 2 N m.sup.1). The corresponding thickness measurement was performed on the JPKSPAM data-processing software. XRD patterns of membranes at room temperature were collected on a Bruker D8 ADVANCE at Cu K radiation (=1.54056 A) at a scanning rate of 4 min.sup.1 with the X-ray tube voltage of 40 kV and current of 25 mA. The preferred orientation of the membrane was identified by completely indexing the XRD pattern, calculating each of the enhancements in the relative intensities compared with the polycrystalline standard pattern after removing the background and recognizing the (h k l) value that corresponds to maximum enhancement. Fourier-transform infrared spectroscopy spectra were measured on a IRPrestige-21 spectrophotometer by using a Quest Single-Reflection ATR Accessory equipped with a standard diamond puck.
Optical, Electrical and Wettability Characterizations
[0141] The diffuse reflectance UV-visible-near infrared spectrum was obtained on a Shimadzu UV-3600 spectrophotometer with the wavelength range of 250 to 2,500 nm. Room-temperature sheet resistance of Ag membrane was measured using a Keithley 2602 SourceMeter equipped with a M3TC four-point probe and a Zolix TSM13-1 X-Y mobile station. The sheet resistance mapping was obtained by performing the measurements over an area of 1010 mm2 following a square 2020 grid. Surface wettability test was performed at room temperature by placing 5 l of sessile deionized water droplet on the substrate surface. On the basis of the side-view picture shot by an H1600 Industrial Camera equipped with S-EYE software, the relevant contact angle was determined using a specific plugin in ImageJ.
Optical Observation of Freestanding Membranes
[0142] After a small piece of membrane with appropriate size (3 mm<dimension in each direction <4 mm) was cut from a whole one, it was released to refloat onto deionized water surface and then suspended over a copper ring with outer and inner diameters of 4 mm and 2 mm, respectively, to ensure a single-layer membrane. The through-hole membrane was used for optical observation on an Olympus BX53 microscope after natural drying at room temperature.
Mechanics of the as-Prepared Freestanding Ag Membrane
[0143] One face of the laser-cut polymethyl methacrylate ring (outer diameter =11 mm, internal diameter 2R=5 mm and thickness h=3 mm) was first painted with a thin polydimethylsiloxane coat (mixture of polydimethylsiloxane base and curing reagent in a 10:1 ratio), followed by curing at 80 C. for 2 h. The coated side of the ring was then used to lift a water-floating Ag membrane with dimensions 1212 mm, which was subsequently dried at 50 C. for 30 min. The indentation measurement was performed at the centre point of the membrane on a MultiTest 1-i tensile and compression test system (Mecmesin) by using a quartz rod (diameter =1 mm) with a hemispherical head. Before the measurement, the static electricity on the polymethyl-methacrylate-ring-suspended membrane and the quartz rod were fully eliminated using a Milty Zerostat 3. The loading rate was 1 mm min.sup.1. The relation between the force F and the indentation depth is given by
In Situ Reflectance Spectra During Ag Membrane Formation
[0145] The acquisition of in situ reflectance spectra was carried out in a customized optical system. To exclude ambient light, the measurements were performed in a sealed cuboid box (16010070 mm.sup.3) with all faces painted black. After a pretreated dish containing 1.5 ml of fresh Tollens' reagent solution (120 mM) was placed inside in the central position, an incident light beam (visible fibre-coupled UHP-T-LED, Prizmatix) with a collimator 12 mm in diameter was fixed at 30 mm over the solution surface and set at a 90 angle from an opposite fibre detector of the spectrometer (Maya2000, Ocean Optics). To trigger the reaction, 1.5 ml of mixed D(+)-glucose (250 mM) and NaOH (50 mM) solution prestored in the dropper hanging over the apparatus was instantly introduced into the system and the in situ reflectance spectra of the air-liquid interface were consecutively collected through SpectraSuite. The spectra in five minutes before triggering the reaction were collected at a rate of 0.2 Hz to estimate the stability of this customized measurement. The acquisition rates were set at 16.7 Hz and 0.032 Hz, respectively, for the first 60 s and the remaining 29 min when the reaction was ignited. Critical time nodes were determined by mathematically identifying these moments containing extreme points of the recorded reflection intensity, which is a binary function of time and wavelength.
Brownian Motion of the Floating Silver Particles
[0146] To determine whether the floating silver particles on the bulk solution surface have been exposed to the gaseous phase or are still completely immersed under the air-liquid interface, we developed an indirect technique based on the collection and analysis of the localized force signal on an Asylum MFP-3D system equipped with a PPP-CONTPt-50 probe (NANOSENSORS; nominal spring force constant 0.2 N m.sup.1). The probe was suspended over the solution with a constant amplitude at which the attraction between the water surface and the probe can be well detected but out of the jump-to-contact distance. As well as the intrinsic noise caused by the fluctuations of water surface, once any floating solid passed through the space between the solution surface and the probe, it would instantly diminish the attracting force that the probe measured. Such a disturbance D(t) would be well contained in the collected time series of force F(t) (converted from the amplitude signal) and strongly influence its autocorrelation result. At the time node of interest 1 s after initiating the silver mirror reaction in the SLIS system, the reaction was terminated by immediately replacing the reaction solution by equivoluminal deionized water. Besides the deionized water as a blank control, the aforementioned approach was performed on these particle/solution systems for 100 s with the collection frequency of 1,024 Hz. The subsequent autocorrelation analysis of the time series F(t) was performed by using the MATLAB built-in autocorrelation function (ACF) according to the following:
AFM Measurements
[0148] AFM force-distance curves obtained from the indentation experiments were conducted on an Asylum MFP-3D scanning probe microscopy system equipped with a PPP-CONTPt-50 probe (NANOSENSORS; nominal spring force constant of 0.2 N m.sup.1). The actual spring force constants in different situations were calibrated by acquiring force-distance curves on a stiff glass surface. To obtain the coated substrate, 10 l of PVAAc aqueous solution (3.5 wt %) was applied thoroughly onto the surface of the bare substrate (area 11 cm.sup.2) at 70 C. in an oven and then desiccated for 2 h. To measure the surface mechanical properties of various substrates in the aqueous system, the substrate was fixed at the bottom of a Petri dish (377 mm), followed by adding 3 ml of deionized water at room temperature to immerse it. The probe was then completely submerged to perform measurement after the water level was stabilized. All the force curves were recorded under the same loading and unloading rate of 1.5 m s.sup.1. The displacement
[0149] (x)-dependent potential energy change (E) between x0 and x1 was obtained by using the recorded force curve F(x) according to the following equation:
[0150] Force maps of the interfaces of interest, including the control air-deionized water interface and the interface between air and the on-site floating Ag membrane (30 min after igniting the silver mirror reaction in the SLIS system), were performed over an area of 1010 m.sup.2 following a square 55 grid. All the measurements were conducted at room temperature, the vertical indentation rate was 5 m s.sup.1 and the sampling frequency was 1 kHz. The adhesion force was determined by the lowest point of the retraction curve. The interfacial stiffness was determined by fitting the slope of the repulsive part of the approach curve. The rupture distance was calculated as the difference between the pull-off displacement and the snap-in displacement.
PDF Analysis
[0151] One milliliter of deionized water was added onto the PVAAc coat (about 510.sup.2 mg mm.sup.2) on a square glass plate (area 1212 mm.sup.2 and thickness 2 mm), followed by standing at room temperature for 15 min. When the dry PVAAc film fully swelled into the hydrogel coat, the free water was carefully removed by filter paper to prepare the free-swelling hydrogel coating. To obtain the compressive-state hydrogel counterpart, another piece of glass plate was covered on the free-swelling hydrogel coating, followed by applying a compressive load of 21.6 N on a Mecmesin MultiTest 1-i tensile and compression test system. The transudatory water was removed by filter paper during 10-min-retained compressive loading. XRD data of the two-state hydrogel coatings supported by glass substrate was collected on a Bruker D8 ADVANCE at Cu K radiation (=1.54056 A) with the 2 degree range from 5 to 145 at a scanning rate of 2 min.sup.1. The X-ray tube voltage and current were 40 kV and 40 mA, respectively. The PDF was directly calculated from the measured total scattering function through Fourier transformation by using PDFgetX3.
Fractal and Multifractal Analysis
[0152] The Minkowski-Bouligand dimension D of a fractal topological structure was determined through a classic box-counting method, according to the following equation:
In Situ Observation of the Membrane Growth
[0155] The growth processes of AgCl, BiVO.sub.4 and Ag.sub.2CrO.sub.4 membranes on aqueous surface were recorded using an H1600 Industrial Camera with the S-EYE software. The experiments were performed in a windshield box on a vibration isolator. The temperature was controlled by a bottom electronic heating plate. The reaction temperatures were 35 C.,
[0156] 50 C. and 55 C. for AgCl, BiVO.sub.4 and Ag.sub.2CrO.sub.4 membrane synthesis, respectively. A ring light-emitting diode was used in reflection mode as the lighting source. The vertical focal length was fixed in advance by focusing on the aqueous surface of 3 ml deionized water held in a pretreated Petri dish. After igniting the reaction by a quick addition of all the reactant solution, the kinematic evolution of the floating solids on the aqueous surface was simultaneously recoded at a frame rate of 30 frames per second with the resolution of 1,9201,080 pixels. All of the video editing was performed in Shotcut. On the basis of the particle imaging velocimetry algorithm, the velocity field was calculated by performing correlation analysis on the positions of the floating particles between successive video frames using PIVlab written for MATLAB38. The thin-plate spline analysis of differential evolution of the hole was performed using PAST 4.09.
[0157] It will be appreciated that many further modifications and permutations of various aspects of the described embodiments are possible. Accordingly, the described aspects are intended to embrace all such alterations, modifications, and variations that fall within the spirit and scope of the appended claims.
[0158] Throughout this specification and the claims which follow, unless the context requires otherwise, the word comprise, and variations such as comprises and comprising, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
[0159] Throughout this specification and the claims which follow, unless the context requires otherwise, the phrase consisting essentially of, and variations such as consists essentially of will be understood to indicate that the recited element(s) is/are essential i.e. necessary elements of the invention. The phrase allows for the presence of other non-recited elements which do not materially affect the characteristics of the invention but excludes additional unspecified elements which would affect the basic and novel characteristics of the method defined.
[0160] The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.