FRICTION TESTING SYSTEM, COMPUTER-IMPLEMENTED FRICTION-TESTING METHOD FOR A RAIL VEHICLE, COMPUTER PROGRAM AND NON-VOLATILE DATA CARRIER
20250276723 ยท 2025-09-04
Inventors
Cpc classification
International classification
Abstract
In a rail vehicle (100) a control unit (140) controls a set of brake/traction units (101, 161; 102, 162; 103, 163; 104, 164) by control signals (B1, A1; B2, A2; B3, A3; B4, A4) to apply a respective brake/traction force to a respective wheel axle (131, 132, 133, 134 to cause retardation/acceleration of the rail vehicle (100). The control unit (140) obtains a first wheel speed signal (.sub.1) indicating a rotational speed of at least one first wheel (121), and obtains a second wheel speed signal (.sub.a) indicating an average rotational speed of at least one second wheel (122, 123, 124). The control unit (140) produces a first control signal (BF; A1) to the first brake/traction unit (101, 161) such that this unit applies a gradually increasing brake/traction force to the first wheel axle (131) until an absolute difference (|.sub.1.sub.a|) between the first and second wheel speed signals (.sub.1; .sub.a) exceeds a threshold value. The control signals are produced such that an average brake/traction force applied to the at least one second wheel axle (132, 133, 134) is gradually decreased when the brake/traction force applied to the first wheel axle (131) is gradually increased. In response to the absolute difference (|.sub.1.sub.a|) exceeding the threshold value, the control unit (140) determines a parameter (.sub.m) reflecting a friction coefficient (.sub.e) between the wheels (121, 122, 123, 124) and a set of rails (181, 182) upon which the rail vehicle (100) travels.
Claims
1. A friction testing system for a rail vehicle (100), which system comprises: a set of brake/traction units (101, 161; 102, 162; 103, 163; 104, 164), which each is configured to receive a respective control signal (B1, A1; B2, A2; B3, A3; B4, A4) and in response thereto apply a respective brake/traction force to a respective wheel axle (131, 132, 133, 134) of the rail vehicle (100) to cause retardation/acceleration of the rail vehicle (100), and a control unit (140) configured to produce the respective control signals (B1, A1; B2, A2; B3, A3; B4, A4), wherein the control unit (140) is configured to: obtain a first wheel speed signal (1) indicating a rotational speed of at least one first wheel (121) on a first of said wheel axles (131) to which a first brake/traction unit (101, 161) in the set of brake/traction units is configured to apply a brake/traction force; obtain a second wheel speed signal (a) indicating an average rotational speed of at least one second wheel (122, 123, 124) on at least one second of said wheel axles (132, 133, 134) to which at least one second brake/traction unit in the set of brake/traction units is configured to apply a respective brake/traction force; produce a first control signal (BF; A1) to the first brake/traction unit (101, 161) such that this unit applies a gradually increasing brake/traction force to the first wheel axle (131) until an absolute difference (|1a| ) between the first and second wheel speed signals (1; a) exceeds a threshold value; and in response to the absolute difference (|1a|) exceeding the threshold value; determine a parameter (m) reflecting a friction coefficient (e) between the wheels (121, 122, 123, 124) and a set of rails (181, 182) upon which the rail vehicle (100) travels; and produce the control signals (B1, A1; B2, A2; B3, A3; B4, A4) such that an average brake/traction force applied to the at least one second wheel axle (132, 133, 134) is gradually decreased when the brake/traction force applied to the first wheel axle (131) is gradually increased.
2. The friction testing system according to claim 1, wherein the control unit (140) is configured to produce the control signals (B1, A1; B2, A2; B3, A3; B4, A4) such that, at each point in time, the gradual decrease of the average brake/traction force applied to the at least one second wheel axle (132, 133, 134) corresponds to the gradual increase of the brake/traction force applied to the first wheel axle (131).
3. The friction testing system according to claim 1, comprising a set of rotational speed sensors (215; 235, 425) configured to produce the first wheel speed signal (1) and a respective wheel speed signal (2, 3, 4) of the at least one second wheel (122, 123, 124) on the at least one second wheel axle (132, 133, 134).
4. The friction testing system according to claim 3, wherein at least one rotational speed sensor in the set of rotational speed sensors comprises a tachometer (215) arranged on or near the first wheel axle (131) and/or on or near the at least one second wheel axle (132, 133, 134).
5. The friction testing system according to claim 3, comprising: a first accelerometer (425) arranged in a frame element (110) of the rail vehicle (100), which first accelerometer (425) is configured to produce at least one primary vector signal (VS1) representing an acceleration (aX, aY, aZ, aR, aP, aW) of the a rail vehicle (100) in at least one dimension, and at least one second accelerometer (235) eccentrically arranged relative to a rotation axis of at least one wheel (121) of the rail vehicle (100), which at least one second accelerometer (235) is configured to produce at least one secondary vector signal (VS2) expressing movements of the at least one second accelerometer (235) in a plane orthogonal to the rotation axis of the at least one wheel (121), and wherein the control unit (140) is configured to obtain the first wheel speed signal (1) and/or at least one of the second wheel speed signals (2, 3, 4) based on the primary and secondary vector signals (VS1; VS2).
6. The friction testing system according to claim 1, wherein the set of brake/traction units comprises brake units (101, 102, 103, 104), which each is configured to apply a respective brake force to the respective wheel axle (131, 132, 133, 134) in response to the respective control signal (B1, B2, B3, B4) so as to cause retardation of the rail vehicle (100).
7. The friction testing system according to claim 1, wherein the set of brake/traction units comprises traction motors (161, 162, 163, 164), which each is configured to apply a respective traction force to the respective wheel axle (131, 132, 133, 134) in response to the respective control signal (A1, A2, A3, A4) to cause acceleration of the rail vehicle (100).
8. The friction testing system according to claim 1, comprising a data bus (150) configured to transmit the control signals (B1, A1; B2, A2; B3, A3; B4, A4) from the control unit (140) to each brake/traction unit in the set of brake/traction units (101, 161; 102, 162; 103, 163; 104, 164).
9. A computer-implemented friction-testing method for a rail vehicle (100), comprising: producing respective control signals (B1, A1; B2, A2; B3, A3; B4, A4) which each is configured to be received by a respective brake/traction in a set of brake/traction units (101, 161; 102, 162; 103, 163; 104, 164) in the rail vehicle (100), which respective brake/traction unit in response to the control signal is configured to apply a respective brake/traction force to a respective wheel axle (131, 132, 133, 134) of the rail vehicle (100) to cause retardation/acceleration of the rail vehicle (100); obtaining a first wheel speed signal (1) indicating a rotational speed of at least one first wheel (121) on a first of said wheel axles (131) to which a first brake/traction unit (101, 161) in the set of brake/traction units is configured to apply a brake/traction force; obtaining a second wheel speed signal (a) indicating an average rotational speed of at least one second wheel (122, 123, 124) on at least one second of said wheel axles (132, 133, 134) to which at least one second brake/traction unit in the set of brake/traction units is configured to apply a respective brake/traction force; producing a first control signal (BF; A1) to the first brake/traction unit (101, 161) such that this unit applies a gradually increasing brake/traction force to the first wheel axle (131) until an absolute difference (1a|) between the first and second wheel speed signals (1; a) exceeds a threshold value; and in response to the absolute difference (|1a|) exceeding the threshold value; determining a parameter (m) reflecting a friction coefficient (e) between the wheels (121, 122, 123, 124) and a set of rails (181, 182) upon which the rail vehicle (100) travels; and producing the control signals (B1, A1; B2, A2; B3, A3; B4, A4) such that an average brake/traction force applied to the at least one second wheel axle (132, 133, 134) is gradually decreased when the brake/traction force applied to the first wheel axle (131) is gradually increased.
10. The method according to claim 9, comprising producing the control signals (B1, A1; B2, A2; B3, A3; B4, A4) such that, at each point in time, the gradual decrease of the average brake/traction force applied to the at least one second wheel axle (132, 133, 134) corresponds to the gradual increase of the brake/traction force applied to the first wheel axle (131).
11. The method according to claim 9, to 10, comprising obtaining the first wheel speed signal (1) and a respective wheel speed signal (2, 3, 4) of the at least one second wheel (122, 123, 124) on the at least one second wheel axle (132, 133, 134) from a set of rotational speed sensors (215; 235, 425) in the rail vehicle (100).
12. The method according to claim 11, wherein at least one rotational speed sensor in the set of rotational speed sensors comprises a tachometer (215) arranged on or near the first wheel axle (131) and/or on or near the at least one second wheel axle (132, 133, 134).
13. The method according to claim 11, wherein the rail vehicle (100) comprises: a first accelerometer (425) arranged in a frame element (110) of the rail vehicle (100), which first accelerometer (425) is configured to produce at least one primary vector signal (VS1) representing an acceleration (aX, aY, aZ, aR, aP, aW) of the a rail vehicle (100) in at least one dimension, and at least one second accelerometer (235) eccentrically arranged relative to a rotation axis of at least one wheel (121) of the rail vehicle (100), which at least one second accelerometer (235) is configured to produce at least one secondary vector signal (VS2) expressing movements of the at least one second accelerometer (235) in a plane orthogonal to the rotation axis of the at least one wheel (121), and the method comprises: obtaining the first wheel speed signal (1) and/or at least one of the second wheel speed signals (2, 3, 4) based on the primary and secondary vector signals (VS1; VS2).
14. The method according to claim 9, wherein the rail vehicle (100) comprises a data bus (150) and the method comprises: transmitting the control signals (B1, A1; B2, A2; B3, A3; B4, A4) to each brake/traction unit in the set of brake/traction units (101, 161; 102, 162; 103, 163; 104, 164) over the data bus (150).
15. A computer program (525) loadable into a non-volatile data carrier (520) communicatively connected to at least one processor (530), the computer program (525) comprising software for executing the method according to claim 9 when the computer program (525) is run on the at least one processor (530).
16. A non-volatile data carrier (520) containing the computer program (425) of claim 15.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The invention is now to be explained more closely by means of preferred embodiments, which are disclosed as examples, and with reference to the attached drawings.
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027] In
[0028] The friction testing system contains a set of brake units 101, 102, 103 and 104 and/or a set of traction units 161, 162, 163 and 164, which each is configured to receive a respective control signal B1, B2, B3 and B4 respectively and/or A1, A2, A3 and A4 respectively. In response to control signals, brake/traction units are configured to apply a respective brake/traction force to a respective wheel axle 131, 132, 133 and 134 respectively of the rail vehicle 100 so as to cause retardation/acceleration of the rail vehicle 100.
[0029] The control unit 140 is configured to produce the respective control signals B1/A1, B2/A2, B3/A3 and/or B4/A4. In
[0030] The control unit 140 is also configured to obtain a first wheel speed signal .sub.1 indicating a rotational speed of at least one first wheel 121 on a first wheel axle 131 of the wheel axles to which first wheel axle 131 a first brake/traction unit 101/161 in the set of brake/traction units is configured to apply a brake/traction force. Additionally, the control unit 140 is configured to obtain a second wheel speed signal .sub.a indicating an average rotational speed of at least one second wheel 122, 123 and 124 on at least one second of said wheel axles 132, 133 and 134 respectively to which at least one second brake/traction unit in the set of brake/traction units is configured to apply a respective brake/traction force.
[0031] Moreover, the control unit 140 is configured to produce a first control signal BF or A1 to the first brake/traction unit 101 or 161 respectively such that this unit applies a gradually increasing brake/traction force to the first wheel axle 131. The gradually increase continues until an absolute difference |.sub.1.sub.a| between the first and second wheel speed signals .sub.1 and .sub.a exceeds a threshold value. In response to the absolute difference |.sub.1.sub.a| exceeding the threshold value, the control unit 140 is configured to determine a parameter .sub.m reflecting a friction coefficient .sub.e between the wheels 121, 122, 123 and 124 and a set of rails 181 and 182 upon which the rail vehicle 100 travels.
[0032] It is worth noting that the above-mentioned first wheel axle 131 does not need to be a frontmost or a rearmost wheel axle of the rail vehicle 100. Actually, it is preferable that every wheel axle in the rail vehicle 100 represents the first wheel axle at different points in time. Namely, it is advantageous to execute the above procedure in line with a schedule, fixed or dynamic, wherein each wheel axle in the rail vehicle 100 alternately either represents the first wheel axle or is included in the set of at least one second wheel axle. Thus, the entire rail vehicle 100 becomes engaged in the friction testing, which is advantageous with respect to component wear. Such a strategy also facilitates identifying any anomalies in individual brake units and/or traction units.
[0033]
[0034] Characteristically, the kinetic friction coefficient .sub.k increases relatively proportionally with increasing wheel slippage s. When approaching a peak value .sub.e, however, the kinetic friction coefficient .sub.k levels out somewhat. The friction coefficient peak value .sub.e is associated with an optimal wheel slippage s.sub.e after which a further increase of wheel slippage s results in a gradually reduced kinetic friction coefficient .sub.k.
[0035] According to the invention, a parameter .sub.m is determined that reflects the friction coefficient between the rail vehicle's 100 wheels the rails upon which the rail vehicle 100 travels. Ideally, the peak value .sub.e should be derived. For example, the peak value .sub.e may be derived as follows. When the absolute difference |.sub.1.sub.a| between the first and second wheel speed signals .sub.1 and .sub.a exceeds the threshold value, this corresponds to a situation where the at least one wheel 121 on the first wheel axle 131 experiences a wheel slippage s.sub.m near the optimal wheel slippage s.sub.e. The kinetic friction coefficient .sub.k is given by the expression:
where F is the force applied by the brake/traction unit, [0036] m is the mass of the rail vehicle 100, and [0037] g is the standard acceleration due to gravity.
[0038] Under the assumption that the wheel slippage s.sub.m is near the optimal wheel slippage s.sub.e, the peak value .sub.e of the kinetic friction coefficient .sub.k may be estimated relatively accurately.
[0039] According to one embodiment of the invention, the control unit 140 is configured to produce the control signals B1/A1, B2/A2, B3/A3 or B4/A4 such that an average brake/traction force applied to the at least one second wheel axle 132, 133 and 134 is gradually decreased when the brake/traction force applied to the first wheel axle 131 is gradually increased. In other words, the at least one second wheel axle 132, 133 and 134 compensate for the excessive force applied to the first wheel axle 131.
[0040] Preferably, this compensation is temporally matched. This means that the control unit 140 is configured to produce the control signals B1/A1, B2/A2, B3/A3 and B4/A4 such that, at each point in time, the gradual decrease of the average brake/traction force applied to the at least one second wheel axle 132, 133 and 134 corresponds to the gradual increase of the brake/traction force applied to the first wheel axle 131. Namely, thereby the deviating brake/traction force applied to first wheel axle 131 is masked by the opposite deviation represented by the brake/traction force applied to the least one second wheel axle 132, 133 and 134.
[0041]
[0042] It should be pointed out that, according to the invention, the electric motor 230 may be replaced by a pneumatically operated piston-and-cylinder arrangement configured to actuate the first and second pressing members.
[0043] Further, for the overall efficiency, the data bus 150 may, of course, be configured to transmit the all the control signals B1, A1; B2, A2; B3, A3; B4 and/or A4 from the control unit 140 to each brake/traction unit in the set of brake/traction units 101, 161; 102, 162; 103, 163, 104 and/or 164.
[0044] Each of the first and second pressing members 211 is configured to move relative to the rotatable member 111 to execute the brake action. Typically, the brake action involves applying a particular brake force on the rotatable member 111. However, the brake action may also involve reducing or releasing an already applied brake force.
[0045] Referring again to
[0046] Here, the control unit 140 is configured to obtain a first wheel speed signal .sub.1 indicating a rotational speed of at least one first wheel 121 on a first wheel axle of the wheel axles to which first wheel axle a first traction unit 161 in the set of traction units is configured to apply a traction force.
[0047] Additionally, the control unit 140 is configured to obtain a second wheel speed signal @a indicating an average rotational speed of at least one second wheel, say 122, 123 and 124, on at least one second wheel axle 132, 133 and 134 respectively of said wheel axles to which at least one second wheel axle 132, 133 and 134 at least one second traction unit 162, 163 and 164 respectively in the set of traction units is configured to apply a respective traction force.
[0048] Further, the control unit 140 is configured to produce a first control signal A1 to the first traction unit 161 such that this unit applies a gradually increasing traction force to the first wheel axle 131 until an absolute difference |.sub.1.sub.a| between the first and second wheel speed signals .sub.1 and .sub.a exceeds a threshold value. In response to the absolute difference |.sub.1.sub.a| exceeding the threshold value, as described above, the control unit 140 is configured to determine the parameter .sub.m reflecting the friction coefficient .sub.e between the wheels 121, 122, 123 and 124 and a set of rails 181 and 182 respectively upon which the rail vehicle 100 travels.
[0049] According to embodiments of the invention, different combinations of the brake units 101, 102, 103, 104 and the traction units 161, 162, 163, 164 may be employed to test the friction. For example, while the rail vehicle 100 travels at constant speed, i.e. it neither accelerates nor decelerates, the control unit 140 may be configured to produce a first control signal A1 to the first traction unit 161 such that this unit applies a gradually increases the traction force applied to the first wheel axle 131. In parallel, the control unit 140 is here configured to produce at least one second control signal B2, B3 and B4 such that these units apply gradually increasing brake forces to the at least one second wheel axle 132, 133 and 134 respectively. The control unit 140 is configured to continue to produce the first control signal A1 and the at least one second control signals B2, B3 and B4 until an absolute difference |.sub.1.sub.a| between the first and second wheel speed signals .sub.1 and .sub.a exceeds the threshold value. In response to the absolute difference |.sub.1.sub.a| exceeding the threshold value, the control unit 140 is configured to determine the parameter .sub.m reflecting the friction coefficient .sub.e between the wheels 121, 122, 123 and 124 and a set of rails 181 and 182 respectively upon which the rail vehicle 100 travels. This determining is possible based on knowledge about the respective traction and brake forces applied to the wheel axles when the absolute difference |.sub.1.sub.a| exceeds the threshold value.
[0050] Naturally, the opposite approach is likewise possible, i.e. that the control unit 140 instead produces the first control signal B1 to the first brake unit 101 such that this unit applies a gradually increasing brake force to the first wheel axle 131, and in parallel, the control unit 140 produces the at least one second control signal A2, A3 and A4 to the at least one second traction unit 162, 163 and 164 respectively such that these units apply gradually increasing traction forces to the at least one second wheel axle 132, 133 and 134.
[0051] According to one embodiment of the invention, the friction testing system contains a set of rotational speed sensors 215, 235 and 425 configured to produce the first wheel speed signal .sub.1 and a respective wheel speed signal .sub.2, .sub.3 and .sub.4 of the at least one second wheel 122, 123 and 124 on the at least one second wheel axle 132, 133 and 134 respectively. For instance, the rotational speed sensor may include a tachometer 215 that is arranged on or near the first wheel axle 131 and/or on or near the at least one second wheel axle 132, 133 and/or 134 respectively.
[0052]
[0053] According to one embodiment of the invention the friction testing system contains a first accelerometer 425 and at least one second accelerometer 235.
[0054] The first accelerometer 425 is arranged in a frame element 110 of the rail vehicle 100. The first accelerometer 425 is configured to produce at least one primary vector signal VS1 representing an acceleration, of the a rail vehicle 100 in at least one dimension, typically in each of the three spatial directions a.sub.X, a.sub.Y and a.sub.Z and respective rotations a.sub.R, a.sub.P and a.sub.W around axes along each of these directions.
[0055] Each of the at least one second accelerometer 235 is eccentrically arranged relative to a rotation axis of at least one wheel, say 121 as illustrated in
[0056] Furthermore, the control unit 140 is configured to obtain the first wheel speed signal .sub.1 and/or at least one of the second wheel speed signals .sub.2, .sub.3 and/or .sub.4 based on the primary and secondary vector signals VS1 and VS2 respectively using mechanic calculations.
[0057] It is generally advantageous if the above-described braking procedure is effected in an automatic manner by executing one or more computer programs. Therefore, the brake actuator 120 preferably includes processing circuitry and programmed memory units, the design of which will be briefly described below with reference to
[0058]
[0059] The control unit 140 contains inputs configured to receive the wheel speed signals .sub.1, .sub.2, .sub.3, and .sub.4. Alternatively, or additionally, the control unit 140 may also contain inputs configured to receive the primary and secondary vector signals VS1 and VS2 respectively. Further, the control unit 140 contains outputs configured to provide the control signals B1, B2, B3 and B4 and/or A1, A2, A3 and A4. According to embodiments of the invention one or more of the above input and/or output signals may be communicated via the data bus 150.
[0060] In order to sum up, and with reference to the flow diagram in
[0061] In a first step 610, it is checked whether the friction is to be tested, for example in response to the expiry of a timer function, or in response to an operator command. If, in step 610 it is found that the friction shall be tested, steps 620 and 630 follow, which may or may not be executed in parallel. If, in step 610 it is found that the friction shall not be tested, the procedure loops back and stays in step 610.
[0062] In step 620, the control unit 140 obtains a first wheel speed signal .sub.1 indicating a rotational speed of at least one first wheel 121 on a first of said wheel axles 131 to which a first brake/traction unit 101/161 in the set of brake/traction units is configured to apply a brake/traction force.
[0063] In step 630 the control unit 140 obtains a second wheel speed signal .sub.a indicating an average rotational speed of at least one second wheel 122, 123 and/or 124 on at least one second of said wheel axles 132, 133 and/or 134 respectively to which at least one second brake/traction unit in the set of brake/traction units is configured to apply a respective brake/traction force.
[0064] In a step 640 subsequent to step 620, the control unit 140 produces a first control signal to the first brake/traction unit 101 or 161 respectively such that this unit applies a gradually increasing brake/traction force to the first wheel axle 131.
[0065] In a step 650 subsequent to step 630, the control unit 140 produces at least one second control signal to the at least one second brake/traction unit 102, 103 and 104 or 162, 163 and 164 respectively such that these units apply gradually decreasing brake/traction forces to the at least one second wheel axle 132, 133 and 134 respectively. Thus, the uneven distribution of brake/traction force is smoothed out and the friction-testing procedure is rendered barely noticeable to any the passengers on the rail vehicle, which, of course, enhances the passenger comfort.
[0066] A step 660 follows after the steps 640 and 650, which step 660 checks if an absolute difference |.sub.1.sub.a| between the first and second wheel speed signals .sub.1 and .sub.a exceeds a threshold value. If so, a step 670 follows; and otherwise, the procedure loops back to steps 620 and 640.
[0067] In step 670, a parameter .sub.m is determined, which reflects a friction coefficient .sub.e between the wheels 121, 122, 123 and 124 and the set of rails 181 and 182 upon which the rail vehicle 100 travels. Thereafter, the procedure loops back to step 610.
[0068] All of the process steps, as well as any sub-sequence of steps, described with reference to
[0069] The term comprises/comprising when used in this specification is taken to specify the presence of stated features, integers, steps or components. The term does not preclude the presence or addition of one or more additional elements, features, integers, steps or components or groups thereof. The indefinite article a or an does not exclude a plurality. In the claims, the word or is not to be interpreted as an exclusive or (sometimes referred to as XOR). On the contrary, expressions such as A or B covers all the cases A and not B, B and not A and A and B, unless otherwise indicated. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
[0070] It is also to be noted that features from the various embodiments described herein may freely be combined, unless it is explicitly stated that such a combination would be unsuitable.
[0071] Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
[0072] The invention is not restricted to the described embodiments in the figures, but may be varied freely within the scope of the claims.