Supported TiOx Core-Shell Catalyst and Preparation Method and Application Thereof
20250276303 ยท 2025-09-04
Inventors
- Jinlong Gong (Tianjin, CN)
- Sai Chen (Tianjin, CN)
- Yiyi XU (Tianjin, CN)
- Chunlei PEI (Tianjin, CN)
- Donglong FU (Tianjin, CN)
Cpc classification
B01J23/76
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0209
PERFORMING OPERATIONS; TRANSPORTING
B01J21/063
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J21/06
PERFORMING OPERATIONS; TRANSPORTING
B01J23/76
PERFORMING OPERATIONS; TRANSPORTING
B01J35/30
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure discloses a supported TiO.sub.x core-shell catalyst and a preparation method and application thereof. An Al.sub.2O.sub.3 support is loaded with a Ni@TiO.sub.x core-shell structure, and the core-shell structure includes a metal Ni core and a TiO.sub.x shell. The preparation method includes the steps of firstly, adding aluminum alkoxide, an organotitanium compound, and a surfactant to isopropanol solvent and stirring them to be mixed well, and then dropwise adding dilute nitric acid to be hydrolyzed completely; aging obtained sol at room temperature, and completely drying it under vacuum; then calcining the obtained solid step by step; impregnating the solid in a Ni(NO.sub.3).sub.3.Math.6H.sub.2O solution to be completely dried after being ultrasonically dispersed well; and finally calcining and then reducing the obtained solid, to obtain the Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst.
Claims
1. A supported TiO.sub.x core-shell catalyst, adopting Al.sub.2O.sub.3 as a support, wherein the Al.sub.2O.sub.3 support is loaded with a Ni@TiO.sub.x core-shell structure, the Ni@TiO.sub.x core-shell structure comprises a metal Ni core and a TiO.sub.x (1<x<2) shell; and a molecular formula of the catalyst is denoted as NimTin/Al.sub.2O.sub.3, wherein m:n=1:(1-6).
2. A preparation method of the supported TiO.sub.x core-shell catalyst according to claim 1, wherein a mass percentage of TiO.sub.x is 5%-15% based on a mass of the Al.sub.2O.sub.3 support.
3. The preparation method of the supported TiO.sub.x core-shell catalyst according to claim 1, wherein m:n=1:4.
4. The preparation method of the supported TiO.sub.x core-shell catalyst according to claim 1, comprising the following steps: (1) adding aluminum alkoxide, an organotitanium compound, and a surfactant to isopropanol solvent and stirring them to be mixed well; (2) dropwise adding dilute nitric acid to the mixed solution obtained in step (1) to be hydrolyzed completely; (3) aging sol obtained in step (2) at a room temperature, and completely drying the sol under vacuum; (4) calcining the solid obtained in step (3) step by step; (5) impregnating the solid obtained in step (4) in Ni(NO.sub.3).sub.3.Math.6H.sub.2O solution to be completely dried after being ultrasonically dispersed well; and (6) calcining the solid obtained in step (5), and then reducing the solid at 400-700 C., to obtain the Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst.
5. The supported TiO.sub.x core-shell catalyst according to claim 4, wherein in step (1), the aluminum alkoxide is one of aluminum tri-sec-butoxide (ATSB) and aluminum isopropoxide (Al(Opri).sub.3); the organotitanium compound is one of tetrabutyl titanate (TTB) and isopropyl titanate (TTP); the surfactant is one of cetyl trimethyl ammonium bromide (CTAB) and cetyltrimethylammonium chloride (CTAC); and the organic alcohol solvent is isopropanol or ethanol.
6. The supported TiO.sub.x core-shell catalyst according to claim 4, wherein in step (3), the vacuum drying is to dry in a vacuum oven at 60-80 C. for 18-24 hours.
7. The supported TiO.sub.x core-shell catalyst according to claim 4, wherein in step (1), in step (4), the calcining step by step is to firstly calcine at 200-300 C. for 2-3 hours, and then ramp up to 500-600 C. for calcining for 3-4 hours.
8. The supported TiO.sub.x core-shell catalyst according to claim 4, wherein in step (1), in step (6), the calcining temperature is 500-600 C., and calcining time is 2-4 hours; and the reducing time is 1-2 hours.
9. An application of the supported TiO.sub.x core-shell catalyst according to claim 1 in preparation of olefin from dehydrogenation of light alkane.
10. The application of the supported TiO.sub.x core-shell catalyst in preparation of olefin from dehydrogenation of light alkane according to claim 9, wherein the light alkane is propane, and the olefin is propylene.
11. The preparation method of the supported TiO.sub.x core-shell catalyst according to claim 2, comprising the following steps: (1) adding aluminum alkoxide, an organotitanium compound, and a surfactant to isopropanol solvent and stirring them to be mixed well; (2) dropwise adding dilute nitric acid to the mixed solution obtained in step (1) to be hydrolyzed completely; (3) aging sol obtained in step (2) at a room temperature, and completely drying the sol under vacuum; (4) calcining the solid obtained in step (3) step by step; (5) impregnating the solid obtained in step (4) in Ni(NO.sub.3).sub.3.Math.6H.sub.2O solution to be completely dried after being ultrasonically dispersed well; and (6) calcining the solid obtained in step (5), and then reducing the solid at 400-700 C., to obtain the Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst.
12. The preparation method of the supported TiO.sub.x core-shell catalyst according to claim 3, comprising the following steps: (1) adding aluminum alkoxide, an organotitanium compound, and a surfactant to isopropanol solvent and stirring them to be mixed well; (2) dropwise adding dilute nitric acid to the mixed solution obtained in step (1) to be hydrolyzed completely; (3) aging sol obtained in step (2) at a room temperature, and completely drying the sol under vacuum; (4) calcining the solid obtained in step (3) step by step; (5) impregnating the solid obtained in step (4) in Ni(NO.sub.3).sub.3.Math.6H.sub.2O solution to be completely dried after being ultrasonically dispersed well; and (6) calcining the solid obtained in step (5), and then reducing the solid at 400-700 C., to obtain the Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst.
13. The application of the supported TiO.sub.x core-shell catalyst according to claim 9, wherein a mass percentage of TiO.sub.x is 5%-15% based on a mass of the Al.sub.2O.sub.3 support.
14. The application of the supported TiO.sub.x core-shell catalyst according to claim 9, wherein m:n=1:4.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0039] The present disclosure provides a supported TiO.sub.x core-shell catalyst, which adopts Al.sub.2O.sub.3 as a support loaded with a Ni@TiO.sub.x core-shell structure, the Ni@TiO.sub.x core-shell structure includes a metal Ni core and a TiO.sub.x (1<x<2) shell; and a molecular formula of the catalyst is denoted as NimTin/Al.sub.2O.sub.3, wherein m:n=1:(1-6), most preferably, m:n=1:4.
[0040] In a preferred example of the present disclosure, a mass percentage of TiO.sub.x is 5%-15% based on a mass of Al.sub.2O.sub.3 support.
[0041] The present disclosure further provides a preparation method of a supported TiO.sub.x core-shell catalyst, including the following steps: [0042] Step (1): aluminum alkoxide, an organotitanium compound, and a surfactant are added to isopropanol solvent and they are stirred to be mixed well.
[0043] In a preferred example of the present disclosure, the aluminum alkoxide is one of aluminum tri-sec-butoxide (ATSB) and aluminum isopropoxide (Al(Opri).sub.3); [0044] in a preferred example of the present disclosure, the organotitanium compound is one of tetrabutyl titanate (TTB) and isopropyl titanate (TTP); [0045] in a preferred example of the present disclosure, the surfactant is one of cetyl trimethyl ammonium bromide (CTAB) and cetyltrimethylammonium chloride (CTAC); and [0046] in a preferred example of the present disclosure, the organic alcohol solvent is isopropanol or ethanol. [0047] Step (2): dilute nitric acid is dropwise added to the mixed solution obtained in step (1) to be hydrolyzed completely.
[0048] In some examples of the present disclosure, hydrolysis time is 1 hour. [0049] Step (3): the sol obtained in step (2) is aged at a room temperature, and the sol is completely dried under vacuum.
[0050] In a preferred example of the present disclosure, the complete drying under vacuum is to dry in a vacuum oven at 60-80 C. for 18-24 hours.
[0051] In a preferred example of the present disclosure, aging time is 24 hours. [0052] Step (4): the solid obtained in step (3) is calcined step by step.
[0053] In a preferred example of the present disclosure, the calcining step by step is to firstly calcine at 200-300 C. for 2-3 hours, and then ramp up to 500-600 C. for calcining for 3-4 hours. [0054] Step (5): the solid obtained in step (4) is impregnated in Ni(NO.sub.3).sub.3.Math.6H.sub.2O solution to be completely dried after being ultrasonically dispersed well. [0055] Step (6): the solid obtained in step (5) is calcined, and then reduced at 400-700 C., to obtain the Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst.
[0056] In a preferred example of the present disclosure, the calcining temperature is 500-600 C., and calcining time is 2-4 hours.
[0057] In a preferred example of the present disclosure, the reducing time is 1-2 hours.
[0058] The present disclosure further provides an application of the above supported TiO.sub.x core-shell catalyst in preparation of olefin from dehydrogenation of light alkane, especially an application in preparation of propylene from propane dehydrogenation.
[0059] The present disclosure is further described in detail below through specific examples, and the following examples can allow those skilled in the art to understand the present disclosure more comprehensively, instead of limiting it in any manner.
Example 1
[0060] Step (1): 2.174 parts by mass of aluminum tri-sec-butoxide (ATSB), 0.425 part by mass of tetrabutyl titanate (TTB), and 0.182 part by mass of surfactant cetyl trimethyl ammonium bromide (CTAB) are added to isopropanol solvent and stirred for 1.5 hours to be mixed well; [0061] Step (2): mixed solution obtained in step (1) is dropwise added to 3.726 parts by mass of dilute nitric acid to be hydrolyzed for 1 hour; [0062] Step (3): sol obtained in step (2) is aged at a room temperature for 24 hours and then dried in a vacuum oven at 60-80 C. for 18-24 hours; [0063] Step (4): the solid obtained in step (3) is calcined at 200-300 C. step by step for 2-3 hours and then ramped up the temperature to 500-600 C. for calcining for 3-4 hours; [0064] Step (5): 0.09 part by mass of Ni(NO.sub.3).sub.3.Math.6H.sub.2O is dissolved in 1 mL of deionized water; [0065] Step (6): 1 part by mass of the solid obtained in step (4) is impregnated in the solution obtained in step (5) for ultrasonic treatment for 0.5-1 hour, then naturally dried at room temperature for 12 hours, and then completely dried at 80-100 C.; [0066] Step (7): the solid obtained in step (6) is calcined under air atmosphere at 600 C. for 3 hours and then reduced at 600 C. for 1 hour, to obtain the Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst, wherein the mass percentage of TiO.sub.x is 10% based on the mass of the support, and the molecular formula is denoted as Ni1Ti4/Al.sub.2O.sub.3; [0067] Step (8): the prepared Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst is pressed into pallets and sieved to granular catalysts at 20-40 meshes; [0068] Step (9): the Al.sub.2O.sub.3 supported Ni@TiO.sub.x granular catalyst is put into a fixed bed reactor, and reaction gas is introduced for reaction, wherein the molar ratio of hydrogen to propane is 1:1, the mass space velocity of propane is 3 h.sup.1, and the balance gas is nitrogen; [0069] Step (10): the spent Al.sub.2O.sub.3 supported Ni@TiO.sub.x core-shell catalyst is regenerated, air is introduced at 500-550 C. for regeneration for 0.5 hours, and then ramping up to 600 C. for reduction for 1 hour, to obtain the regenerated Al.sub.2O.sub.3 supported Ni@TiO.sub.x granular catalyst.
Example 2
[0070] A catalyst is prepared and reacts through the method in Example 1, and Example 2 differs from Example 1 in that in step (5), 0.06 part by mass of Ni(NO.sub.3).sub.3.Math.6H.sub.2O is taken; and the mass percentage of TiO.sub.x is 10% based on a mass of the support, and the molecular formula is denoted as Ni1Ti6/Al.sub.2O.sub.3.
Example 3
[0071] A catalyst is prepared and reacts through the method in Example 1, and Example 3 differs from Example 1 in that in step (5), 0.12 part by mass of Ni(NO.sub.3).sub.3.Math.6H.sub.2O is taken; and a mass percentage of TiO.sub.x is 10% based on a mass of the support, and the molecular formula is denoted as Ni1Ti3/Al.sub.2O.sub.3.
Example 4
[0072] A catalyst is prepared and reacts through the method in Example 1, and Example 4 differs from Example 1 in that in step (5), 0.36 part by mass of Ni(NO.sub.3).sub.3.Math.6H.sub.2O is taken; and the mass percentage of TiO.sub.x is 10% based on the mass of the support, and the molecular formula is denoted as Ni1Ti1/Al.sub.2O.sub.3.
Example 5
[0073] A catalyst is prepared and reacts through the method in Example 1, and Example 5 differs from Example 1 in that in step (5), 0 part by mass of Ni(NO.sub.3).sub.3.Math.6H.sub.2O is taken; and the mass percentage of TiO.sub.x is 10% based on the mass of the support, and the molecular formula is denoted as TiO.sub.x/Al.sub.2O.sub.3.
Example 6
[0074] Step (1): 0.09 part by mass of Ni(NO.sub.3).sub.3.Math.6H.sub.2O is dissolved in 1 mL of deionized water; [0075] Step (2): 1 part by mass of Al.sub.2O.sub.3 is impregnated in the above solution for ultrasonic treatment for 0.5-1 hour, then naturally dried at room temperature for 12 hours, and then completely dried at 80-100 C.; [0076] Step (3): the solid obtained in step (2) is calcined under air atmosphere at 600 C. for 3 hours and reduced at 600 C. for 1 hour, to obtain the Al.sub.2O.sub.3 supported Ni catalyst, wherein the molecular formula is denoted as Ni/Al.sub.2O.sub.3; [0077] Step (4): the prepared Al.sub.2O.sub.3 supported Ni catalyst is mechanically mixed with the Al.sub.2O.sub.3 supported TiO.sub.x catalyst prepared through the method in Example 5, and the mixture denoted as Ni/Al+TiO.sub.x/Al is pressed into pallets and sieved to granular catalysts at 20-40 meshes; and [0078] Step (5): the granular catalyst is put into a fixed bed reactor, and reaction gas is introduced for reaction, wherein the molar ratio of hydrogen to propane is 1:1, the mass space velocity of propane is 3 h.sup.1, and the balance gas is nitrogen.
Example 7
[0079] A catalyst is prepared and reacts through the method in Example 1, and Example 7 differs from Example 1 in that in step (1), 2.294 parts by mass of aluminum tri-sec-butoxide (ATSB) and 0.212 part by mass of tetrabutyl titanate (TTB) are taken; and the mass percentage of TiO.sub.x is 5% based on a mass of the support.
Example 8
[0080] A catalyst is prepared and reacts through the method in Example 1, and Example 8 differs from Example 1 in that in step (1), 1.932 parts by mass of aluminum tri-sec-butoxide (ATSB) and 0.85 part by mass of tetrabutyl titanate (TTB) are taken; and the mass percentage of TiOx is 20% based on a mass of the support.
Example 9
[0081] A catalyst is prepared and reacts through the method in Example 1, and Example 9 differs from Example 1 in that the calcination temperature in step (7) is 500 C.
Example 10
[0082] A catalyst is prepared and reacts through the method in Example 1, and Example 10 differs from Example 1 in that the calcination time in step (7) is 4 hours.
Example 11
[0083] A catalyst is prepared and reacts through the method in Example 1, and Example 11 differs from Example 1 in that the reducing temperature in step (3) is 400 C.
Example 12
[0084] A catalyst is prepared and reacts through the method in Example 1, and Example 12 differs from Example 1 in that the reducing temperature in step (3) is 500 C.
Example 13
[0085] A catalyst is prepared and reacts through the method in Example 1, and Example 13 differs from Example 1 in that the reducing temperature in step (3) is 550 C.
Example 14
[0086] A catalyst is prepared and reacts through the method in Example 1, and Example 14 differs from Example 1 in that the reducing temperature in step (3) is 700 C.
Example 15
[0087] A catalyst is prepared and reacts through the method in Example 1, and Example 15 differs from Example 1 in that the reducing time in step (3) is 2 hours.
Example 16
[0088] Step (1): 0.526 part by mass of Cr(NO.sub.3).sub.3.Math.9H.sub.2O is dissolved in 1 mL of deionized water; [0089] Step (2): 1 part by mass of Al.sub.2O.sub.3 is impregnated in the above solution for ultrasonic treatment for 0.5-1 hour, then naturally dried at a room temperature for 12 hours, and then completely dried at 80-100 C.; [0090] Step (3): the solid obtained in step (2) is calcined under air atmosphere at 600 C. for 3 hours and then reduced at 600 C. for 1 hour, to obtain the Al.sub.2O.sub.3 supported CrO.sub.x catalyst, wherein the molecular formula is denoted as CrO.sub.x/Al.sub.2O.sub.3; and a mass percentage of CrO.sub.x is 20% based on a mass of support; [0091] Step (4): the prepared catalyst is pressed into pallets and sieved to granular catalysts at 20-40 meshes; [0092] Step (5): the granular catalyst is put into a fixed bed reactor, and reaction gas is introduced for reaction, wherein the molar ratio of hydrogen to propane is 1:1, the mass space velocity of propane is 3 h.sup.1, and the balance gas is nitrogen.
[0093] Catalytic performance for propane dehydrogenation reactions of the catalysts prepared in the above examples are tested, activity of the catalysts is represented by propane conversion, propylene selectivity, propylene yield and deactivation rate, and it is discussed below with reference to calculated results:
[0094] Catalytic performance for propane dehydrogenation reactions of the different NimTin/Al.sub.2O.sub.3 catalysts corresponding to Examples 1-6 are tested, the results are shown in
[0095] Examples 1, 7, and 8 are catalysts with different TiO.sub.x mass percentages (based on the mass of the support) and their catalytic performance for propane dehydrogenation are shown in
[0096] Long-term regeneration stability of the catalyst corresponding to Example 1 is further tested, results are shown in
[0097]
[0098] In-situ XPS spectral analysis is performed on the catalysts in Examples 1 and 5 to analyze chemical bonding and valence state distribution of surface Ti and O species changing over atmosphere, results are shown in
[0099] The Ti atomic coordination environment is obtained by further performing fitting analysis on Ti K-edge extended X ray absorption fine structures of the catalysts in Examples 1 and 5, as shown in
[0100] A propane-temperature programmed surface reaction test is performed on the catalysts in Examples 1 and 5 to represent the ability for activating CH bonds of the catalytic active sites, results are shown in
[0101] Although the preferred examples of the present disclosure are described with reference to the drawings above, the present disclosure is not limited to the above specific implementations, and the above specific implementations are only schematic instead of restrictive. Those ordinarily skilled in the art may also make many forms of specific transformations without departing from the purpose of the present disclosure and the scope protected by the claims under inspiration of the present disclosure, and these transformations all belong to the protection scope of the present disclosure.