JACKING SYSTEM FOR EXCAVATION CONSTRUCTION OF CROSS PASSAGE AND CONSTRUCTION METHOD USING THE SAME
20250277447 ยท 2025-09-04
Inventors
Cpc classification
E21D11/40
FIXED CONSTRUCTIONS
International classification
E21D9/00
FIXED CONSTRUCTIONS
Abstract
A jacking system is used for excavation construction of cross passage. The jacking system includes a reaction frame and force transmission member which connects the reaction frame with main tunnel segment(s) surrounding a starting end of the cross passage. The reaction frame is used to provide support for excavation apparatus along an excavation direction. Support force is transmitted to the main tunnel segment(s) surrounding the starting end of the cross passage via the force transmission member. Back support is cancelled from the jacking system and the structure and whole system are more simplified and intensive. In addition, the space behind the reaction frame is no longer occupied, which makes it possible to construct main tunnel and cross passages or multiple cross passages simultaneously. This jacking system not only has low manufacturing cost, but also reduces construction cost due to simplified operation, construction space saving and simultaneous construction procedures.
Claims
1-70. (canceled)
71. A jacking system for excavation construction of a T-shaped cross passage of a tunnel system, the cross passage communicating with at least one main channel, wherein the jacking system comprises a reaction frame (11) and force transmission member, the force transmission member connects the reaction frame (11) to a main tunnel segment located at a side of the reaction frame (11) facing the cross passage and surrounding a starting end of the cross passage, the reaction frame (11) is used to provide support for an excavation apparatus in an excavation direction, wherein supporting force is transmitted to the main tunnel segment surrounding the starting end of the cross passage via the force transmission member in a way that the force transmission member bears a pulling force.
72. The jacking system according to claim 71, wherein the force transmission member comprises a plurality of force transmission pull rods (12) arranged spaced-apart around a circumferential direction of the cross passage; wherein at least a part of the transfer transmission pull rods (12) are directly connected to the main tunnel segment surrounding the starting end of the cross passage; and/or, the starting end of the cross passage is provided with a starting casing (13) connected to the main tunnel segment, at least a part of the force transmission pull rods (12) being connected to the starting casing (13).
73. The jacking system according to claim 72, wherein the force transmission pull rod (12) is configured as an unpowered pull rod.
74. The jacking system according to claim 72, wherein the force transmission pull rod is configured as a powered pull rod capable of providing a driving force.
75. The jacking system according to claim 74, wherein the powered pull rod is a reverse pulling force hydraulic cylinder; and/or wherein each of the powered pull rods has an independent control unit.
76. The jacking system according to claim 74, wherein the jacking system further comprises a slide rail (15) extending along a central axis of the cross passage, the reaction frame (11) being movable along the slide rail (15).
77. The jacking system according to claim 72, wherein one end of the force transmission pull rod (12) is pivotally connected to the reaction frame (11), and/or the other end of the force transmission pull rod (12) is pivotally connected to the main tunnel segment or to a starting casing (13) connected to the main tunnel segment.
78. The jacking system according to claim 77 wherein a pivot axis of the force transmission pull rod (12) is perpendicular to the axial direction of the cross passage.
79. The jacking system according to claim 72, wherein one end of the force transmission pull rod (12) is removably connected to the reaction frame (11), and/or the other end of the force transmission pull rod (12) is removably connected to the main tunnel segment or a starting casing (13) connected to the main tunnel segment.
80. The jacking system according to claim 77, wherein the force transmission pull rod (12) is removably disposed by a coupling device, the coupling device comprising: a mounting base having two side walls which are opposite and spaced apart, an end of said force transmission pull rod (12) being disposed between the two side walls; and a pin, wherein the mounting base and an end of the force transmission pull rod (12) are respectively provided with a mounting hole, and the pin passes through the mounting holes of the mounting base and the force transmission pull rod (12).
81. The jacking system according to claim 80, wherein the mounting base is fixedly disposed on the reaction frame (11), or the mounting base is fixed on the main tunnel segment, or the jacking system comprises a starting casing fixedly connected to the main tunnel segment, and the mounting base is fixed on the starting casing.
82. The jacking system according to claim 80, wherein an end of the force transmission pull rod (12) is provided with a fine adjustment structure, the mounting hole passes through the fine adjustment structure, and the fine adjustment structure has a drum-shaped outwardly-projecting circumferential surface surrounding the mounting hole.
83. The jacking system according to claim 71, wherein a side of the reaction frame (11) facing the cross passage is provided with a jacking drive unit (14) including a plurality of hydraulic cylinders in a quadrant-symmetrical manner and spaced-apart around a central axis of the cross passage.
84. The jacking system according to claim 83, wherein one end of the plurality of hydraulic cylinders is connected to the reaction frame (11) and the other end is connected to an annular abutment member (141) which is used to abut against the excavation apparatus or the segment of the cross passage.
85. The jacking system according to claim 71, wherein a material delivery hole (111) running through the reaction frame (11) is disposed at a position of the reaction frame corresponding to the cross passage.
86. A method of using the jacking system according to claim 71 for excavation construction of a T-shaped cross passage of a tunnel system, wherein the method comprises: delivering a jacking system, an excavation apparatus and a corollary equipment to a position where a cross passage is to be excavated, and fixing them; adjusting positions of the jacking system and the excavation apparatus according to a planned excavation direction; connecting a reaction frame to a main tunnel segment through a force transmission member; moving the excavation apparatus to a planned starting position; excavating and assembling cross passage modular units; completing the construction of the cross passage.
87. The method according to claim 86, wherein before the step of delivering a jacking system, an excavation apparatus and a corollary equipment to a position where a cross passage is to be excavated, the method further comprises: combining the corollary equipment, the jacking system and the excavation apparatus into a unitary structure.
88. The method according to claim 86, wherein the corollary equipment comprises a starting casing, and the method further comprises: connecting the starting casing with the main tunnel segment, and connecting the reaction frame to the starting casing via a force transmission member.
89. The method according to claim 86, wherein the excavation apparatus is a pipe jacking tunneling machine, the force transmission member is an unpowered force transmission pull rod, the cross passage modular unit is a pipe section, and the method further comprises, prior to the step of excavating and assembling cross passage modular units: mounting a jacking drive unit which acts directly on the reaction frame; and wherein the step of excavating and assembling cross passage modular units comprises: using the pipe jacking machine to complete spatial advancement of the pipe section; disconnecting and removing at least part of the force transmission pull rods that interfere with a pipe section delivery passage, from the pipe section delivery passage; retracting the jacking drive unit; delivering the pipe section to an assembling position to complete assembling; extending the jacking drive unit out to complete close contact with the assembled pipe section; restoring the force transmission pull rod to a connected state.
90. The method according to claim 86, wherein the excavation apparatus is the pipe jacking tunneling machine, the force transmission member is a force transmission pull rod capable of providing a driving force, the cross passage modular unit is a pipe section, and the step of excavating and assembling cross passage modular units comprises: disconnecting and removing the force transmission pull rods that interfere with a pipe section delivery passage, from the pipe section delivery passage; delivering the pipe section to an assembling position to complete assembling; restoring the force transmission pull rod to a connected state; driving the force transmission pull rod to push the pipe jacking method tunneling machine forward via the reaction frame to complete the excavation of the pipe section; driving the force transmission pull rod reversely to retract the reaction frame; and wherein before the step of driving the force transmission pull rod reversely to retract the reaction frame, the method comprises: fixing a pipe section closest to the reaction frame by a retaining device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0099] For the sake of better understanding on the above and other objectives, features, advantages, and functions of the present disclosure, the preferred embodiments are provided with reference to the drawings. The same reference symbols refer to the same components throughout the drawings. It would be appreciated by those skilled in the art that the drawings are merely provided to illustrate preferred embodiments of the present disclosure, without suggesting any limitation to the protection scope of the present disclosure.
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DETAILED DESCRIPTION OF EMBODIMENTS
[0123] Reference now will be made to the drawings to describe embodiments of the present disclosure. What will be described herein are only preferred embodiments according to the present disclosure. On the basis of the preferred embodiments, those skilled in the art can implement other embodiments of the present disclosure which all fall within the scope of the present disclosure.
[0124] In order to realize network intercommunication between underground space, a large number of T-shaped connection tunnels need to be constructed, such, section cross passages of subways and highway, subway accesses and air shafts, inspection wells of municipal pipe tunnel, air shafts in long tunnel middle, connecting line of water-related affairs tunnel, etc. The present disclosure provides a jacking system suitable for the construction of a T-shaped cross passage of a tunnel system using mechanical method, wherein the cross passage and the main tunnel may be modular tunnels assembled by modular units such as segments or sections. The cross passages may be used to communicate one or two subway main tunnels.
[0125] As shown in
[0126] It will be appreciated that in a conventional full-ring integral preliminary support structure, the force transmission member on the side of the reaction frame away from the cross passage is supported between the reaction frame and the main tunnel segment. The force for supporting the excavation apparatus to advance is transmitted to the main tunnel segment via the reaction frame and the force transmission member. The force transmission member has a tendency to push the main tunnel segment outward. This supporting force is ultimately carried by the soil outside the main tunnel segment. In this force model, the main tunnel segment is actually squeezed by the force transmission members and the outside soil body on both sides thereof. In the actual construction process, the squeezing force borne by the main tunnel segment is far less than a compressive strength of a material (e.g., concrete, steel, etc.) forming the main tunnel segment, such that no adverse impact will be brought to the structure of the main tunnel segment.
[0127] According to the technical solution of the present disclosure, the force for supporting the excavation apparatus to advance is finally transmitted to the main tunnel segment via the reaction frame and the force transmission member. And the force transmission member has a tendency to pull the main tunnel segment inside. In such a force model, the supporting force of the reaction frame is completely borne by the main tunnel segment.
[0128] Specifically, taking R1 of 8.1 m and R2 of 3.65 m as an example, the results of force analysis on the main tunnel segment and the tunnel portal ring forming the cross passage are shown in
[0129] When the cross passage is constructed by mechanical method using the jacking system 100 according to the present disclosure, the force transmission member which is located on the side of the reaction frame away from the cross passage in the conventional jacking system may be transferred to the side of the reaction frame facing the cross passage. Therefore, the supporting structure provided on the side of the main tunnel 1 away from the cross passage may be cancelled (namely, the reaction frame 11 is a no back support), so that a sufficient travel space can be provided between the side of the reaction frame away from the cross passage and the main tunnel segment (see
[0130] The jacking system according to the present disclosure may be applicable to two construction methods, namely, a tunneling shield method and a pipe jacking method. Accordingly, the excavation apparatus is respectively a shield tunneling machine (namely, a shield machine) and a pipe jacking tunneling machine. Corresponding to the shield method, the modular unit is a segment. Corresponding to the pipe jacking method, the modular unit is a pipe section. The reaction frame 11 is made of a rigid material such as steel or a composite material in order to satisfy the function of supporting the excavation apparatus. The size of the reaction frame 11 is adapted to the size of the excavation apparatus for excavating the cross passage, and the rigidity is set so as to satisfy the requirement of resisting deformation during construction of jacking and excavation. In the figures, the reaction frame 11 is shown in a substantially rectangular shape. However, it will be appreciated that the reaction frame 11 may alternatively be configured as a circle, toroid or any other shape that meets construction requirements.
[0131] In some embodiments, the force transmission member may be configured in the form of force transmission pull rod 12. A plurality of force transmission pull rods 12 are provided to be spaced apart from one another in a circumferential direction around the cross passage, to provide a uniform force transmission effect. In the embodiment shown in
[0132] When the excavation apparatus is a pipe jacking tunneling machine, the excavation apparatus requires a driving force provided by the jacking system. Therefore, the side of the reaction frame 11 facing the cross passage is provided with a jacking drive unit 14. In some embodiments, the jacking drive unit 14 may be hydraulic cylinder. Preferably, the jacking drive unit 14 comprises a plurality of hydraulic cylinders arranged in a quadrant symmetrical manner around a central axis of the cross passage so as to provide a uniform driving force for the excavation apparatus in the circumferential direction. The angle of the advancing direction of the excavation apparatus relative to the central axis of the cross passage can be adjusted by the jacking drive unit 14 with control on the stroke of the hydraulic cylinders at different positions, in order to align the advance direction with the central axis or to meet other angle adjusting needs. Further, when the excavation apparatus is a shield tunneling machine, the excavation apparatus does not require the jacking system to provide the driving force. At this time, the jacking drive unit 14 may serve as an angle adjusting unit. As there is no need to provide a very large driving force, hydraulic cylinders of smaller sizes and specifications may be selected correspondingly. Furthermore, abutting members 141 connected to one end of the hydraulic cylinders away from the reaction frame 11 respectively may be provided. The angle adjusting unit abuts against the excavation apparatus or the segment of the cross passage via the abutting member 141. In some embodiments, the abutting member 141 may specifically be an annular-shaped jacking member made of steel.
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[0134] It will be appreciated that, in an embodiment where the force transmission pull rod 12 is configured as an unpowered pull rod, the reaction frame 11 always remains at a fixed position. In an embodiment where the force transmission pull rod 12 is configured as a powered pull rod, the reaction frame 11 reciprocates along the central axis of the cross passage as the force transmission pull rod 12 provides the driving force. Preferably, as shown in
[0135] Further referring to
[0136] Preferably, the force transmission pull rod 12 is pivotably connected to the starting casing 13 or the main tunnel segment by means of a coupling device, wherein a pivot axis is perpendicular to a length direction of the force transmission pull rod 12. And/or the force transmission pull rod 12 and the reaction frame 11 may also be connected in the same manner via the coupling device. The coupling means may specifically be a pin and a structure fitting with the pin. In addition, the pin may be provided in a removable manner such that the force transmission pull rod 12 is removable from the starting casing 13 or the main tunnel segment and/or from the reaction frame 11. Such a connection manner may be used to adjust the relative position between the jacking system and the main tunnel, fit the design angle, and facilitate normal operations of the excavation apparatus and the jacking system.
[0137] Specifically, as shown in
[0138] In addition, preferably, as shown in
[0139] As shown in
[0140] The barrel-shaped structure 12 is connected at both axial ends to the reaction frame 11 and the segment of the main tunnel 1 surrounding the starting end of the cross passage, respectively, in order to achieve the function of transmitting the supporting force. The barrel-shaped structure 12 may be directly connected to the main tunnel segment on the side corresponding to the main tunnel segment. It will be appreciated that the main tunnel segment designed to be cut to form the cross passage may comprise a specially-designed steel structure to increase the strength. The barrel-shaped structure 12 may preferably employ a steel structure. The barrel-shaped structure 12 may thus be connected directly to the main tunnel segment by for example welding. Preferably, the end of the barrel-shaped structure 12 toward the starting end of the cross passage is configured in the shape of a space curve to conform to an arcuate shape of the corresponding main tunnel segment. This facilitates connection of the barrel-shaped structure 12 to the main tunnel segment at any desired position in the circumferential direction of the barrel-shaped structure 12. In order to ensure the connection strength, it is preferable that the connection be made continuously in the entire circumferential direction of the barrel-shaped structure 12. In addition, other connections, such as bolting, riveting, and the like, may also be used, alone or in combination, in the connection of the barrel-shaped structure 12 to the main tunnel segment.
[0141] Preferably, the starting end of the cross passage may be provided with the starting casing 13, and the end of the barrel-shaped structure 12 facing the cross passage may be connected to the starting casing 13. In other words, the barrel-shaped structure 12 indirectly connects the reaction frame 11 to the main tunnel segment through the starting casing 13. At this time, only one end of the starting casing 13 connected to the main tunnel segment needs to be configured as a space curve shape for fitting with the arc shape, while the other end of the starting casing 13 connected to the barrel-shaped structure 12 can be configured as a common planar circular shape or other planar structure (depending on the shapes of the two perpendicular to the axial cross section). Therefore, special design is unnecessary for the barrel-shaped structure 12, so that the structural design and production are simple. It will be appreciated that connection means such as welding, bolting and riveting may likewise be used alone or in combination in the connection of the barrel-shaped structure 12 to the starting casing 13.
[0142] Preferably, the barrel-shaped structure 12 may be constructed as a one-piece structure. That is to say, the barrel-shaped structure 12 is an integral member, which reduces the number of parts of the jacking system, thereby reducing the assembling steps and improving the integration degree of the jacking system. Furthermore, the integrally formed barrel-shaped structure 12 can reduce the degree of freedom in mounting the reaction frame 11 with respect to the main tunnel segment, and may effectively reduce the error accumulation as compared with the connection of the plurality of separate members. In other embodiments, the barrel-shaped structure 12 may also be assembled from at least two separate structures, which may reduce difficulty in processing, transportation, storage, etc. due to the excessively large overall size of the barrel-shaped structure 12. The at least two separate structures may preferably be symmetrical structures with respect to the axis of the barrel-shaped structure 12 or may be small cylindrical structures 12 segmented along the axis of the barrel-shaped structure 12. Preferably, the separate structures are identical to each other. In this way, the separate structures are replaceable with each other, there is no specific assembling position, and the possibility of occurrence of the mounting errors may be reduced.
[0143] Preferably, both ends of the barrel-shaped structure 12 each are provided with a flange 121 extending generally radially outwardly of the barrel-shaped structure 12. The barrel-shaped structure 12 is connected to the reaction frame 11 and the main tunnel segment or starting casing 13 by the flanges 121. A similar flange 131 may also be provided at the end of the starting casing 13 when the barrel-shaped structure 12 is connected to the starting casing 13. In this manner, the flanges facilitate rapid alignment of the starting casing 13 with the barrel-shaped structure 12 upon assembling, and the flanges may increase the contact area of the connection position, facilitate increasing the connection strength, and reduce stresses resulting from the connection.
[0144] Furthermore, the barrel-shaped structure 12 is provided with reinforcing ribs 123 to increase its structural strength. In the illustrated embodiment, the reinforcing ribs 123 are disposed on an outer side of the wall of the barrel-shaped structure 12, preferably extend in the axial direction, and are arrange in a plurality spaced apart along the circumference of the barrel-shaped structure 12. It will be appreciated that in other embodiments, the reinforcing ribs 123 may be configured in other forms, e.g., extend circumferentially, or may be set as reinforcing ribs extending crisscross circumferentially and axially, respectively, etc.
[0145] A material delivery hole 122 is also provided in the wall of the barrel-shaped structure 12. During the excavation of the cross passage, materials such as pipe segments or pipe sections used to assemble the cross passage may be transported to the assembling position through the material delivery hole 122. Preferably, on a premise of ensuring the structural strength of the barrel-shaped structure 12, the material delivery hole 122 may be provided in a plurality at an interval along the circumference of the barrel-shaped structure 12, the interval preferably being uniform. In this way, the force transmission member constructed as the barrel-shaped structure has a plurality of feasible mounting positions. When the force transmission member is mounted, any of the mounting positions may be satisfied by only making any one of the material delivery holes 122 face towards the material incoming direction, so that quick positioning can be achieved.
[0146] A method of using the jacking system according to the present disclosure to perform excavation construction of a cross passage will now be described with reference to
[0147] In addition to the jacking system 100 and the excavation apparatus 3, the construction of the cross passage by the mechanical method further needs corollary equipment, such as a delivery system 2 for delivering materials shown in
[0148] Furthermore, the general positional relationship of the starting casing 13, the excavation apparatus 3 and the jacking system 100 is adjusted by a starting adjustment platform to a direction in which excavation is to be performed. Then, the ends of the starting casing 13 and the force transmission pull rod 12 facing the cross passage to be excavated are connected to the main tunnel segment. The force transmission pull rods 12 may all be connected to the starting casing 13 or all be directly connected to the main tunnel segment. Alternatively, the force transmission pull rods 12 may partly be connected to the starting casing 13 and partly be directly connected to the main tunnel segment. In addition, it will be appreciated that the starting casing 13 may also be cancelled in some embodiments.
[0149] Further, the adjustment of the starting direction of the excavation apparatus 3 is accomplished by adjusting the relative positional relationship of the excavation apparatus 3 and the reaction frame 11. An end of the force transmission pull rod 12 facing the reaction frame 11 is connected to the reaction frame 11, and a front end and a rear end of the force transmission pull rod 12 are locked using a fixing mechanism. Thus, the whole set of one-piece structure is connected to the main tunnel 1 to form a fixed whole. The excavation apparatus 3 may then be translated to a planned starting position by an auxiliary device.
[0150] The above-mentioned preparation process is applicable to the jacking system of the embodiment in which the force transmission pull rod 12 is a powered pull rod or an unpowered pull rod, and the construction method by the shield tunneling method and the pipe jacking method.
[0151] Regarding the construction using the shield tunneling method, the subsequent steps thereof are the same for both unpowered pull rod and powered pull rod. After the jacking system 100 has been adjusted to a precise position according to a planned route of the cross passage to be excavated, a pre-starting auxiliary segment and a steel structure need to be mounted. Then starting excavation is performed, excavation and the assembling of cross passage modular units S (segments) are performed in turn, and the process is repeated performed until the construction of the cross passage is completed. Preferably, as shown in
[0152] Regarding the construction using the pipe jacking method, in a case where the force transmission pull rod 12 is an unpowered pull rod, after the jacking system 100 is adjusted to a precise position according to the planned route of the cross passage to be excavated, the jacking drive unit 14 needs to be mounted and it directly acts on the reaction frame 11. Then the starting excavation is performed with the jacking drive unit 14 abutting against the excavation apparatus 3 to drive the excavation apparatus 3 to advance a distance of one segment (i.e., the modular unit S) in the excavation direction. As compared with the construction by the shield tunneling method, assembling at the position of the jacking system 100 is required in the pipe jacking method, and the segment of the cross passage needs to be delivered in position from the side of the jacking system 100. At this time, at least one of both ends of the force transmission pull rod 12, which interferes with a segment delivery passage, is firstly disconnected and removed. Meanwhile, the jacking drive unit 14 is retracted, and then segments to be assembled are delivered in position through the delivery system 2, and then assembling thereof is completed. Then, the jacking drive unit 14 is extended to closely abut against the segments of the cross passage which have already been assembled. The force transmission pull rods 12 are connected again. The jacking drive unit 14 is again used to drive the excavation apparatus 3 forward a distance of one segment in the excavation direction. The above steps are repeated to complete the excavation and assembling of each segment of the cross passage until the construction of the cross passage is completed.
[0153] Regarding the construction using the pipe jacking method, in a case where the force transmission pull rod 12 is a powered pull rod, after the jacking system 100 being adjusted to a precise position according to the planned route of the cross passage to be excavated, at least one of both ends of the force transmission pull rod 12, which interferes with a segment delivery passage, is firstly disconnected and removed. The removal may be performed by retracting the reverse pulling force hydraulic cylinder or pivoting about the end that remains connected, to a position that does not interfere with the segment delivery passage. The segment to be assembled is then delivered in position by the delivery system 2 and the assembling is completed. Before the starting excavation is performed, the disconnected force transmission pull rod 12 is connected again, and then the force transmission pull rod 12 is driven to drive the reaction frame 11 to push the assembled cross passage segment and the excavation apparatus 3 forward a distance of one segment in the excavation direction. Then, the force transmission pull rod 12 is driven reversely to drive the reaction frame 11 to retract. The above steps are repeated to complete the excavation and assembling of each segment of the cross passage until the construction of the cross passage is completed.
[0154] Preferably, the starting casing 13 is provided with a retaining device. After the excavation of one segment is completed, this segment may be fixed using the retaining device, and then the force transmission pull rod 12 is driven reversely to retract the reaction frame 11, so as to prevent the segment from being retracted under pressure.
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[0156] Such an arrangement can reduces the size of the reaction frame 21 in the thickness direction, which makes the overall system more integrated, and allows hydraulic cylinders and associated corollary equipment to be pre-installed on the reaction frame 21 in a site such as a workshop having a large space before hoisting the jacking system 200 into the main tunnel, thereby greatly reducing the workload of connecting pipelines and installing hydraulic devices on site in a small space within the main tunnel, and facilitating hoisting and transportation or the like. In addition, the connection and arrangement of the hydraulic pipelines of the jacking drive unit 24 and the control device is very complicated. The environment of the construction site is harsh, and the entire set of hydraulic system of the jacking drive unit 24 exposed to the harsh construction environment is prone to a high failure rate. However, according to the present embodiment, most parts of the jacking drive unit 24 are hidden in the reaction frame 21, and protected by the reaction frame 21, which reduces of the failure rate and ensures the construction efficiency.
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[0158] Similarly, as shown in
[0159] As shown in
[0160] Preferably, the adjustment unit 28 comprises adjustment drive cylinders arranged in three mutually orthogonal adjustment directions. For example, the adjustment directions may include a fore-and-aft adjustment direction along the excavation direction, an up-and-down adjustment direction along a vertical direction, and a left-and-right adjustment direction orthogonal to the two directions. Accordingly, in the embodiment shown in
[0161] Preferably, the reaction frame 21 is provided with left and right projecting lug portions 213 on both sides in the left-and-right adjustment direction, respectively. In this way, the above-described adjustment drives cylinders may be mounted using the lug portions 213, thereby saving the mounting space of the reaction frame 21 exactly facing the cross passage. For example, in the illustrated embodiment, the fore-and-aft adjustment drive cylinder 281 and the up-and-down adjustment drive cylinder 282 are mounted on the lug portions 213. Certainly, the adjustment drive cylinders may be mounted at a main body portion of the reaction frame 21 without affecting the installation of parts, for example, the left-and-right adjustment drive cylinder 283 is provided at a position below the reaction frame 21 and near the side of the reaction frame 21. Also, similar to the hydraulic cylinder of the jacking drive unit 24 for applying the jacking force, the left-and-right adjustment drive cylinder 283 is disposed in the interior of the reaction frame 21.
[0162] Preferably, the adjustment unit 28 may be provided with two sets of adjustment drive cylinders symmetrically in each adjustment direction. The two sets of adjustment drive cylinders are respectively provided on the left and right sides of the reaction frame 21 relative to the excavation direction. Specifically, the left-and-right adjustment drive cylinder 283 is provided in opposite jacking directions at the left and right sides of the reaction frame 21 so as to provide an adjustment driving force in both leftward and rightward directions, respectively. As for the up-down adjustment drive cylinder 282, it is provided in the same jacking direction on the left and right sides of the reaction frame 21, for example, it is used to jack the reaction frame 21 upward. For the fore-and-aft adjustment drive cylinder 281, in some embodiments, it may include a forward adjustment drive cylinder that pushes the reaction frame 21 toward a direction closer to the starting casing 13 and a rearward adjustment drive cylinder that pushes the reaction frame 21 toward a direction away from the starting casing 13. In other embodiments, the fore-and-aft adjustment drive cylinder 281 may include only a one-way drive cylinder whose cylinder barrel and piston are fixedly connected to the reaction frame 21 and the trolley 27, respectively, to perform both the pushing and pulling adjustment in the fore-and-aft direction.
[0163] It will be appreciated that the adjustment drive cylinders described above are all small-stroke drive cylinders for fine adjustment of the position of the reaction frame 21. Furthermore, the reaction frame 21 requires a larger adjustment amplitude in the front-rear direction than in other two adjustment directions. Therefore, the adjustment unit 28 further comprises an additional adjustment drive cylinder 284 provided in the front-rear direction, which has a larger stroke than that of the front-rear adjustment drive cylinder 281, so that the position of the reaction frame 21 may be adjusted over a larger displacement. The additional adjustment drive cylinder 284 may specifically be a push-pull cylinder whose one end is connected to the reaction frame 21 and the other end may be connected to the trolley 27, for example to a bracket of the trolley 27. Preferably, the additional adjustment drive cylinder 284 may preferably be provided at the bottom so as not to interfere with material delivery and the like during the excavation. Certainly, a large-stroke adjustment drive cylinder similar to the additional adjustment drive cylinder 284 may also be provided in the other direction when the reaction frame 21 has a greater demand for adjustment amplitude in the other direction.
[0164] It will be appreciated that for the cross passage, its one end from which the excavation is started is the starting end and the end at which the excavation is completed may be referred to as a receiving end.
[0165] As shown in
[0166] In this way, the reaction frame 31 is used to provide support for the excavation apparatus, and the reaction force of the excavation apparatus acting on the reaction frame 31 is finally transmitted to the main tunnel segment surrounding the receiving end of the cross passage via the force transmission pull rods 32. Thus, a back support system of the reaction frame 31 may be cancelled so that the back space of the reaction frame 31 is released. Particularly, when the starting position is located in another main tunnel, the released back space (i.e., the space between the reaction frame 31 and the main tunnel segment 1 at the starting end on a back side thereof) may allow vehicles, personnel, materials, etc. to pass through the main tunnel, so that a variety of construction processes may be carried out simultaneously, and in particular, a plurality of cross passages may be constructed simultaneously at different positions of the already completed main tunnel, which may greatly shorten the construction period. In addition, regarding the main tunnel at the receiving end, the soil layer may provide support for the main tunnel segment 4 to balance the pulling force of the force transmission pull rod 32 acting on the main tunnel segment 4 surrounding the receiving end of the cross passage, so that deformation of the main tunnel segment 4 connected to the force transmission pull rods 32 due to the pulling force may be avoided.
[0167] Preferably, in the embodiment shown in
[0168] It will be appreciated that the embodiments of
[0169] Preferably, as shown in
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[0171] It will be appreciated that the connector 322 described above may also be used with the force transmission pull rod 32a shown in
[0172] In addition, underground water often exists in soil layer. In order to avoid leakage caused by the force transmission pull rods passing through, sealing means for waterproofing are preferably provided at the positions of the main tunnel segment where the force transmission pull rods passes to avoid seepage of groundwater from the gap between the force transmission pull rods and the main tunnel segment. For example, water-resistant spacers may be provided, or grouting may be performed in the drilled bore through the main tunnel segment to form a waterproof structure.
[0173] Further referring to
[0174] As shown in
[0175] In the configuration shown in
[0176] In the configuration shown in
[0177] In the configuration shown at
[0178] It will be appreciated that the jacking system according to the above embodiment is adapted to the excavation of the cross passage communicated with the main tunnel at the receiving end. However, as for the starting end of the cross passage, it may be arranged in another main tunnel, namely, the cross passage to be excavated is used for contacting two different main tunnels, and may also be applicable to other construction environments other than the main tunnels, for example, the cross passage forms a T-shaped tunnel structure with the main tunnel located at the receiving end thereof, etc.
[0179]
[0180] As shown in
[0181] The reaction frame 11 of the jacking system 400 is connected to the main tunnel segment on the side of the reaction frame 11 facing the cross passage by means of a force transmission member, such as a force transmission pull rod 12, thus forming a travel space 45 between the side of the reaction frame 11 away from the cross passage and the segment of the main tunnel 1. A travel platform 451 may be provided within the travel space to provide support for passing vehicles, personnel, materials, etc. The travel platform 451 may be supported on working platform 46 by a supporting member 453. Furthermore, a travel track 452 along the extending direction of the main tunnel may be provided on the travel platform 451. In this manner, the travel track 452 may provide guidance for the movement of vehicles, thereby improving the travel efficiency.
[0182]
[0183] In order to facilitate the formation of the travel space 45, the additional force transmission member may preferably be configured as a plurality of support rods 47 supported between the reaction frame 11 and the main tunnel segment, and arranged discretely substantially around the axis of the cross passage, and provide a substantially uniformly distributed supporting force for the reaction frame 11. The support rod 47 may be a steel rod, or a member made of other materials with sufficient strength, and its structural shape may be flexibly selected as needed. Such a type of support rods only function to transmit the supporting force and do not themselves provide a driving force, and may be referred to as unpowered support rods, that is, the additional force transmission member is an unpowered force transmission member. The connection manner of the support rods 47 to the reaction frame 11 and the main tunnel segment at both ends may include one or a combination of welding, bolting, hinging or riveting, etc. In particular, the connection manner by hinging is employed, which allows fine adjustment of the position of the reaction frame 11 with respect to the tunnel portal of the cross passage, thereby making the excavation position and direction more accurate.
[0184] Preferably, the jacking system 400 is further provided with a bearing base 473, which has a larger size and a side facing the main tunnel segment is provided with a shape close to the inner surface of the main tunnel segment, such as an outwardly convex arc surface. The support rods 47 are connected to a bearing base 473 and interact in a supporting or abutting manner with the main tunnel segment through the bearing base 473. The bearing base 473 may increase the contact area with the main tunnel segment and reduce the local pressure acting on the main tunnel segment. To ensure sufficient strength, the bearing base 473 may be a steel structure. In other embodiments, the bearing base 473 may also be a structure integrally disposed on the main tunnel segment, such as a prefabricated reinforced concrete structure or the like. Alternatively, it is also possible to cancel the bearing base 473 and embed a steel structure in the main tunnel segment to which the support rods 47 are connected or supported.
[0185] Although not shown in the drawings, in some embodiments, the additional force transmission member may also be constructed in the form of a single member, such as a cylindrical structure having both axial ends connected to the reaction frame and the main tunnel segment, respectively. This configuration may reduce the number of parts, thereby reducing the installation process and time, and may effectively reduce the error accumulation compared with a case where the connection is made through a plurality of disperse support rods. Preferably, the cylindrical structure may be provided with a material delivery hole extending radially therethrough to facilitate material transfer.
[0186] In a further embodiment, the additional force transmission member may also be configured as a device capable of providing a driving force, such as a pneumatically or hydraulically driven pressure cylinder, specifically a hydraulic cylinder, and may therefore be referred to as a powered force transmission member. The powered force transmission members may be connected and arranged in substantially the same manner as the unpowered force transmission members.
[0187] Further, it will be appreciated that when the diameter of the main tunnel is larger (e.g., 8.0 m and above), the reaction frame 11 is farther away from the main tunnel segment so that the overall length of the additional force transmission member is also larger. Certainly, it is possible to predetermine the length of the additional force transmission member at the time of engineering design by means of calculation or measurement or the like, so that a single member having a fixed length is connected from the reaction frame 11 to the main tunnel segment in the length direction. Preferably, in a further embodiment, the additional force transmission member may also be provided as a sectional structure comprising two or more sub-sections in the length direction, with adjacent sub-sections in the length direction being connected and secured by a connector. In this way, the length of the additional force transmission member may be flexibly adjusted according to the actual situation at the construction site, which is very advantageous when the installation errors of the jacking system are large. In addition, the small length of each sub-section of the additional force transmission member may also reduce the difficulty in dismantling, storing and transporting.
[0188] Preferably, the plurality of support rods 47 comprises an upper support rod portion 471 and a lower support rod portion 472 which are spaced apart in the up-and-down direction, thereby having sufficient space to form the travel space 45. In this way, the additional force transmission member does not affect the travel. Preferably, the travel platform 451 may be laid over the lower support rod portion 472. Furthermore, in embodiments where the additional force transmission member is configured as a cylindrical structure, the travel space may also be formed by means of the material delivery hole.
[0189] The above description of the various embodiments of the application is provided to one of ordinary skill in the relevant art for purposes of this description. It is not intended that the application be limited or limited to a single disclosed embodiment. As above, many alternatives and modifications of the present disclosure will be apparent to those of ordinary skill in the art. Thus, while some alternative embodiments have been described in detail, other embodiments will be apparent or relatively readily developed by those of ordinary skill in the art. This application is intended to cover all alternatives, modifications and variations of the present disclosure described herein, as well as other embodiments falling within the spirit and scope of the present disclosure described above.