HYBRID SUPERCONDUCTING CABLE
20250279225 ยท 2025-09-04
Assignee
Inventors
Cpc classification
International classification
Abstract
A hybrid cable generally comprising a superconducting material and a material consisting at least partially of a conventional conductor. In operation, the hybrid cable is chilled to superconducting temperatures, wherein current primarily passes through the superconducting material. If the superconducting material loses performance, e.g., is quenched, current will flow primarily through the chilled conventional conductor. In the event hybrid cable temperature further increases, the current will travel through the conventional conductor at its normal capacity.
Claims
1. A hybrid cable, magnet, or cable magnet device, comprising: a first layer comprising superconducting material formed as a fully transposed winding; a second layer comprising superconducting material formed as a fully transposed winding about the first layer; a third layer comprising superconducting material formed as a fully transposed winding about the second layer; a fourth layer comprising a conventional conductor formed as a fully transposed winding about the third layer; a fifth layer comprising a conventional conductor formed as a fully transposed winding about the fourth layer; a sixth layer comprising a conventional conductor formed as a fully transposed winding about the fifth layer; and an inner wall spaced from the sixth layer that defines an annulus between an outer surface of the sixth layer and an inner surface of the inner wall, the annulus configured to provide a fluid flow conduit.
2. The hybrid cable, magnet, or cable magnet device of claim 1, wherein the first, second, and third superconducting material comprises a high temperature superconductor and the fourth, fifth, and sixth conventional conductor comprises copper or a copper alloy, the high temperature superconductor and conventional conductor being adapted for contact with cryogenic fluid.
3. The hybrid cable, magnet, or cable magnet device of claim 1, wherein the fourth layer is wound directly to the third layer.
4. The hybrid cable, magnet, or cable magnet device of claim 1, wherein at least one of the first, second, and third superconducting material is not electrically insulated, and wherein at least one of the fourth, fifth, and sixth conventional conductor is electrically insulated.
5. The hybrid cable, magnet, or cable magnet device of claim 4, wherein electrical insulation on the conventional conductors is non-continuous such that preselected portions of the superconducting material and conducting material touch.
6. The hybrid cable, magnet, or cable magnet device of claim 1, wherein the fully transposed windings include gaps.
7. The hybrid cable, magnet, or cable magnet device of claim 1, wherein the fully transposed windings include a reverse wind direction from layer to layer.
8. The hybrid cable, magnet, or cable magnet device of claim 1, wherein the first, second, and third superconducting material is a high temperature superconducting tape, and the fourth, fifth, and sixth conventional conductor comprises copper or a copper alloy in the form of a tape.
9. The hybrid cable, magnet, or cable magnet device of claim 8, wherein the superconducting tape comprises a plurality of layers.
10. The hybrid cable, magnet, or cable magnet device of claim 8, wherein the conventional conductor is comprised of a plurality of copper tape layers.
11. The hybrid cable, magnet, or cable magnet device of claim 8, wherein superconducting tape is comprised of a plurality layers, and wherein the conventional conductor is further comprised of a plurality of copper tapes.
12. The hybrid cable, magnet, or cable magnet device of claim 1, further comprising an electromagnetic shield wound about the sixth layer.
13. The hybrid cable, magnet, or cable magnet device of claim 1, further comprising electrical insulation wound about the inner wall and/or the inner surface of the inner wall.
14. The hybrid cable, magnet, or cable magnet device of claim 1, wherein the first layer is wound about a former.
15. The hybrid cable, magnet, or cable magnet device of claim 14, wherein the former is at least partially hollow.
16. The hybrid cable, magnet, or cable magnet device of claim 14, wherein the former is defined by an outer wall that is at least partially porous or has at least one opening.
17. The hybrid cable, magnet, or cable magnet device of claim 14, wherein the former is comprised of a conductor.
18. The hybrid cable, magnet, or cable magnet device of claim 1, further comprising: a core winding wall positioned about the sixth layer; a seventh layer comprising superconducting material formed as a fully transposed winding about the core winding wall; an eighth layer comprising superconducting material formed as a fully transposed winding about the seventh layer; a ninth layer comprising superconducting material formed as a fully transposed winding about the eighth layer; a tenth layer comprising a conventional conductor formed as a fully transposed winding about the ninth layer; an eleventh layer comprising a conventional conductor formed as a fully transposed winding about the tenth layer; a twelfth layer comprising a conventional conductor formed as a fully transposed winding about the eleventh layer; and a second inner wall spaced from the twelfth layer that defines a second annulus between an outer surface of the twelfth layer and an inner surface of the second inner wall, the second annulus configured to provide a fluid flow conduit.
19. The hybrid cable, magnet, or cable magnet device of claim 18, further comprising a first electromagnetic shield wound about the sixth layer and a second electromagnetic shield wound about the twelfth layer.
20. The hybrid cable, magnet, or cable magnet device of claim 19, wherein the first and second electromagnetic shields are electrically connected.
21. The hybrid cable, magnet, or cable magnet device of claim 18, wherein the first layer is wound about a former, and wherein the former and core winding wall provide protection against a mechanical force such as cryogen state change pressure expansion.
22. A hybrid cable, magnet, or cable magnet device, comprising: a first layer comprising conventional conductor; a second layer comprising conventional conductor formed as a winding adjacent to the first layer; a third layer comprising conventional conductor formed as a winding adjacent to the second layer; a fourth layer comprising a superconducting material formed as a winding adjacent to the third layer; a fifth layer comprising a superconducting material formed as a winding adjacent to the fourth layer; a sixth layer comprising a superconducting material formed as a winding adjacent to the fifth layer; and an inner wall spaced from the sixth layer that defines an annulus between an outer surface of the sixth layer and an inner surface of the inner wall, the annulus configured to provide a fluid flow conduit.
23. A hybrid cable, magnet, or cable magnet device, comprising: a first layer comprising superconducting material formed as a fully transposed winding; an electrical induction altering or canceling second layer associated with the first layer; wherein the second layer comprises a conducting material formed as a fully transposed winding; and wherein the first layer is further comprised of one or more superconducting sub-layers formed of fully transposed windings and/or wherein second layer is further comprised of one or more sub-layers formed of fully transposed windings.
24. A hybrid superconducting device, comprising: a first layer comprising superconducting material formed as a winding; an electrical induction altering or canceling second layer associated with the first layer; wherein the second layer comprises a conducting material formed as a winding; and wherein at least one of the following is true: a) the superconducting material and/or the conducting material are in the form of tapes wound in opposite directions per layer, which creates a mesh pattern with a plurality of gaps, b) the superconducting material and/or the conducting material are in the form of a mesh having a plurality of gaps that allow cooling fluid flow between layers, c) the superconducting material and/or the conducting material are in the form of a mesh having a plurality of gaps that gaps allow inductive electromagnetic canceling, d) the superconducting material and/or the conducting material are in the form of a mesh having a plurality of gaps that gaps of successive layers overlap to form channels, e) the superconducting material is solid, multifilamentary, consists of multiple wires, tape, or fully transposed tapes grouped into subcables, and wherein the conducting material is solid, multifilamentary, consists of multiple wires, tape, or fully transposed tapes grouped into subcables, f) the superconducting material comprises a high temperature superconductor, g) at least one of the superconducting material and conducting material is electrically insulated, and h) the superconducting material and conducting material are electrically insulated, and i) the superconducting material and the conducting material are not electrically insulated.
25. The hybrid superconducting device of claim 24, wherein the superconducting material and/or conducting material are electrically insulated, wherein the electrical insulation is non-continuous such that preselected portions of the superconducting material and conducting material touch.
26. A method of transmitting electric current, comprising: providing a hybrid cable, magnet, or cable magnet device comprising a first layer of superconducting material, and a second layer positioned adjacent to the first layer; chilling at least a portion of the hybrid cable to a predetermined temperature; wherein in a first mode of operation, electric current flows primarily through the first layer; wherein in a second mode of operation, characterized by partial or full quench of the first layer, electric current flows through the first layer and the second layer; and wherein in a third mode of operation electric current is transmitted primarily through the second layer.
27. The method of claim 26, wherein the hybrid cable, magnet, or cable magnet device carries first current when operating in the first mode of operation, a second current when operating in the second mode of operation, and a third current when operating in the third mode of operation, wherein: the third current is less than the second current, and the second current is less than the first current.
28. The method of claim 26, wherein the second layer is comprised of a conventional conductor; wherein the first layer is comprised of a fully transposed winding; wherein the second layer is comprised of a fully transposed winding; and wherein the superconducting material and the conventional conductor are windings that possess a plurality of gaps and/or channels that allow cooling fluid flow between layers.
29. The method of claim 28, wherein a period of the second layer fully transposed winding is equal to or less than a period of the first layer fully transposed winding.
30. The hybrid cable, magnet, or cable magnet device of claim 1, wherein at least one termination of the hybrid cable, magnet, or cable magnet device incorporates a movable bus configured to move with an associated hard connection, wherein at least one superconducting flexible strap is provided that connects the movable bus to static buses of the termination.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0072] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the general description of the invention given above and the detailed description of the drawings given below, serve to explain the principles of these inventions.
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[0101] The following component list and associated numbering found in the drawings is provided to assist in the understanding of one embodiment of the present invention:
TABLE-US-00001 # Component 2 Hybrid cable 6 Conventional conductor 10 Superconducting conductor 14 Dielectric 16 Thermal insulation 18 Cryostat vacuum wall 22 Cryogen flow path 24 Vacuum region 26 Cable jacket 30 Former 32 Core winding wall 34 Inner cryogen flow path 38 SC linear media 42 Conventional conductor linear media 46 Full transposition gap 50 Superconductor lateral edge 54 Conventional conductor lateral edge 58 FT channel 70 EM shield 74 Inner conductor layers 78 Outer conductor layers 84 Winding machine 88 Winding guides 100 Cable termination assembly 104 Cryogen port 108 Bayonet assembly 112 End cap 116 Electric terminal distribution block 200 Termination Electrical Lug 204 SC Tape 208 Conductor Recess
[0102] It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
DETAILED DESCRIPTION
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[0104] In one embodiment of the present invention, the superconducting layer 10 is comprised of full transposition (FT) HTS, further comprising three reversing direction layers of HTS and three FT groups per layer and for HTS tapes per FT group. The conventional conducting portion 6 is also comprised of a fully transposed winding of three reversing direction layers of Cu, with three fully transposed groups per layer and four Cu tapes per FT group.
[0105] In some embodiments, the internal layers of the hybrid cable 2 are wrapped about a former 30, which, if hollow, defines an inner cryogen flow path 34, and in some embodiments, work with one or more cryogen flow paths 22. All cryogen flow paths are used to maintain the HTS and Cu at a predetermined temperature. In one embodiment of the present invention, cryogen is pumped through the inner cryogen flow path 34 and returns to a pump that is in communication with a cryogen reservoir (not shown) by way of one or more cryogen flow paths 22. The cryogen flow directly contacts (or contacts the conducting linear media comprising the SC and/or Cu conductors through a dielectric) the layers of conventional conductor 6 and superconducting conductors 10, such that they are maintained at a predetermined temperature. One or more cryogen flow paths 22 may be supported by a rigid, semi-rigid, or flexible cylindrical section. In the embodiment presented in
[0106] The former of some embodiments includes a plurality of openings that allow cryogen to flow through gaps in the HTS and Cu windings, wherein the cryogen is ultimately maintained within the hybrid cable by an inner cryostat vacuum wall 18i. In other embodiments of the present invention, the former 30 is not continuous or fully solid, wherein an inner surface of the innermost conductor layer, comprising HTS or Cu, is directly exposed to cryogen. In some embodiments of the present invention, the former is solid or semi-solid, comprised of a conventional conductor. In other embodiments, the inner cryogen flow path 34, cryogen flow path(s) 22, and/or channels provided in the FT windings, which will be described below, accommodate other items, such as fiber-optic cables or wires, sensors, such as quench or temperature sensors, communication lines, etc.
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[0108] The hybrid cable shown in
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[0113] The cables described herein require a cryogen system to maintain a predetermined temperature.
[0114] The buffer vessel, such as a dewar cryostat, is maintained at a lower pressure than the connected cryogen system. Passive pressure relief valves (PRV), controlled valving, etc., are used for pressure control actions. For the PRV embodiment, the buffer vessel is associated with input and output PRVs only open at desired PRV pressures maintained above the common system pressure. Multiple PRVs associated with the system may be employed via multiple lines or at least one manifold to accommodate fast pressure changes. Such a system can be designed as an open-loop or closed-loop cryogen system to support dynamic and shock environments of mobile platforms, including aircraft flight angles, and not lose any cryogen to the environment. A closed-loop cryogen system is beneficial or critical for most long-term use cases. A cryogen low pressure buffer may alleviate the need for a cryogen source on a longer SC cable run at each cryogen input location. At any time, the buffer dewar may push excess liquid cryogen or gaseous cryogen to the reservoir(s) for reliquefying. The buffer vessel can also perform the cryogen reliquification if a cryogen cold head is added.
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[0119] Exemplary characteristics of embodiments of the present invention have been described. However, to avoid unnecessarily obscuring embodiments of the present invention, the preceding description may omit several known apparatus, methods, systems, structures, and/or devices one of ordinary skill in the art would understand are commonly included with the embodiments of the present invention. Such omissions are not to be construed as a limitation of the scope of the claimed invention. Specific details are set forth to provide an understanding of some embodiments of the present invention. It should, however, be appreciated that embodiments of the present invention may be practiced in a variety of ways beyond the specific detail set forth herein.
[0120] Modifications and alterations of the various embodiments of the present invention described herein will occur to those skilled in the art. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention, as set forth in the following claims. Further, it is to be understood that the invention(s) described herein is not limited in its application to the details of construction and the arrangement of components set forth in the preceding description or illustrated in the drawings. That is, the embodiments of the invention described herein are capable of being practiced or of being carried out in various ways. The scope of the various embodiments described herein is indicated by the following claims rather than by the foregoing description. And all changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope. It is intended to obtain rights which include alternative embodiments to the extent permitted, including alternate, interchangeable and/or equivalent structures, functions, ranges or steps to those claimed, whether or not such alternate, interchangeable and/or equivalent structures, functions, ranges or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.
[0121] The foregoing disclosure is not intended to limit the invention to the form or forms disclosed herein. In the foregoing Detailed Description, for example, various features of the invention are grouped together in one or more embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed inventions require more features than expressly recited. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the invention. Further, the embodiments of the present invention described herein include components, methods, processes, systems, and/or apparatus substantially as depicted and described herein, including various sub-combinations and subsets thereof. Accordingly, one of skill in the art will appreciate that it would be possible to provide for some features of the embodiments of the present invention without providing others. Stated differently, any one or more of the aspects, features, elements, means, or embodiments as disclosed herein may be combined with any one or more other aspects, features, elements, means, or embodiments as disclosed herein.