Safety mechanism for a huber needle assembly

12397106 ยท 2025-08-26

Assignee

Inventors

Cpc classification

International classification

Abstract

The present invention relates to a needle having safety mechanism for a huber needle assembly in which the safety mechanism comprises a needle hub, a base, a huber needle slidably disposed through the needle hub, a wing holder having two wings at the opposite end of the wing holder, a connector which connects the needle hub and the base for protecting the tip of the huber needle.

Claims

1. A safety mechanism for a huber needle assembly comprising: a main body having a needle hub and a base; a huber needle disposed along the needle hub with a tip wherein a proximal end of the needle hub is movably attached to a proximal end of the base; a wing holder at a distal end of the base, the wing holder having two sides and a wing extending from each side; a connector slidably arranged across a space provided between a distal end of the needle hub and the proximal end of the needle hub through a first lever at a distal end of the connector wherein a proximal end of the connector is movably connected to the base through a second lever; and wherein said needle hub comprises a flip to activate the connector and a locking shaft across the space, wherein the locking shaft comprises a first end and a second end; and a locking protrusion with a groove across the second end of the locking shaft, wherein while retracting the huber needle, the connector slides from the first end of the locking shaft to the second end of the locking shaft with the help of the first lever at the distal end of the connector and the second lever at the proximal end of the connector; a knob fixed across the first lever at the distal end of the connector gets locked at the groove once the first lever at the distal end of the connector is locked across the locking protrusion; and the tip of the huber needle gets locked between an aperture of the wing holder.

2. The safety mechanism for a huber needle assembly as claimed in claim 1, wherein a dimension of the space is according to the length of the connector.

3. The safety mechanism for a huber needle assembly as claimed in claim 1, further comprising an axle at the proximal end of the needle hub and wherein the axle at the proximal end of the needle hub is used to restrict upward motion of the needle hub.

4. The safety mechanism for a huber needle assembly as claimed in claim 1, further comprising a port and wherein the huber needle is tilted by 30-60 while retracting from the port.

5. The safety mechanism for a huber needle assembly as claimed in claim 4, further comprising an axle at the proximal end of the needle hub and wherein the axle at the proximal end of the needle hub is used to restrict upward motion of the needle hub.

6. The safety mechanism for a huber needle assembly as claimed in claim 1, further comprising a needle fitment area and wherein a bore at the distal end of the needle hub is connected to a channel allowing the huber needle to pass through the needle fitment area.

7. A safety mechanism for a huber needle assembly comprising: a main body having a needle hub and a base; a huber needle disposed along the needle hub with a tip wherein a proximal end of the needle hub is movably attached to a proximal end of the base; a wing holder at a distal end of the base, the wing holder having two sides and a wing extending from each side; a lever movably connected to the base; a connector slidably arranged across both sides of the needle hub through lever; wherein said needle hub comprises a flip to activate the connector and a locking shaft, wherein the locking shaft comprises a first end and a second end; and a groove across the second end of the locking shaft; wherein while retracting the huber needle, the connector slides from the first end of the locking shaft to the second end of the locking shaft with the help of the lever; the connector has a locking protrusion, the locking protrusion of the connector gets locked at the groove; and the tip of the huber needle gets locked between an aperture of the base.

8. The safety mechanism for a huber needle assembly as claimed in claim 7, further comprising a needle fitment area and wherein a bore at a distal end of the needle hub is connected to a channel allowing the huber needle to pass through the needle fitment area.

9. The safety mechanism for a huber needle assembly as claimed in claim 7, further comprising a port and wherein the huber needle is tilted by 30-60 while retracting from the port.

10. The safety mechanism for a huber needle assembly as claimed in claim 7, wherein the base is covered with a foam pad to provide comfort to a patient and reduce risk of needlestick injuries, bacterial exchange and compression.

Description

BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS

(1) The foregoing and other objects, features, and advantages of the invention will be apparent from the following detailed description taken in conjunction with the accompanying drawings, wherein:

(2) FIG. 1 illustrates a huber needle assembly according to one of the embodiments of the present invention.

(3) FIG. 2 illustrates the side view of the huber needle assembly in a ready position according to the embodiment of FIG. 1.

(4) FIG. 3 illustrates the perspective view of the huber needle assembly in a locked position according to the embodiment of FIG. 1.

(5) FIG. 4 illustrates the safety mechanism of the huber needle assembly in a safely locked position according to the embodiment of FIG. 1.

(6) FIG. 5A-5D illustrate the views of needle hub 12 according to the embodiments of FIG. 1.

(7) FIG. 6 illustrates the bottom view of the huber needle assembly in a safely locked position according to the embodiment of FIG. 1.

(8) FIG. 7 illustrates a cross-section of the huber needle assembly in a safely locked position according to the embodiment of FIG. 1.

(9) FIG. 8 illustrates a huber needle assembly according to another embodiment of the present invention.

(10) FIG. 9 illustrates the side view of the huber needle assembly in a ready position according to another embodiment of FIG. 8.

(11) FIG. 10 illustrates the perspective view of the huber needle assembly in a locked position according to another embodiment of FIG. 8.

(12) FIG. 11 illustrates the locking mechanism of the huber needle assembly in a locked position according to other embodiments of FIG. 8.

(13) FIG. 12A-12D illustrate the views of needle hub 112 according to another embodiment of FIG. 8.

(14) FIG. 13 illustrates the top view of the huber needle assembly in a locked position according to one of the embodiments of FIG. 8.

(15) FIG. 14 illustrates the cross-sectional view of the huber needle assembly in a locked position according to another embodiments of FIG. 8.

(16) FIG. 15 illustrates the perspective view of the huber needle assembly with foam pad according to another embodiment of FIG. 8.

DETAILED DESCRIPTION OF THE INVENTION

(17) Embodiments of the presently disclosed invention will now be described in detail with reference to the drawings wherein like reference numerals designate identical or corresponding elements. In the drawings and in the description, the term proximal, bottom, down or lower refers to a location on the device that is closest to the medical practitioner using the device and farthest from the patient in connection with whom the device is used when the device is used in its normal operation. Conversely, the term distal, top, up or upper refers to a location on the device that is farthest from the clinician using the device and closest to the patient in connection with whom the device is used when the device is used in its normal operation. For example, the distal region of a needle will be the region of the needle containing the needle tip which is to be inserted e.g. into a patient's vein.

(18) As used herein, the term in or inwardly or inner refers to a location with respect to the device that, during normal use, is the inside of the device. Conversely, as used herein, the term out or outwardly or outer refers to a location with respect to the device that, during normal use, is toward the outside of the device.

(19) As used herein, the terms first, second, third, etc. are understood to describe different structures/elements so as to distinguish one from another. However, the terms are not structurally limiting unless the context indicates otherwise.

(20) The term substantially means that the recited characteristic, parameter, or value need not be achieved exactly, but that deviations or variations, including for example, tolerances, measurement error, measurement accuracy limitations and other factors known to those of skill in the art, may occur in amounts that do not preclude the effect the characteristic was intended to provide.

(21) Moreover, the Figures may show simplified or partial views, and the dimensions of elements in the Figures may be exaggerated or otherwise not in proportion for clarity. In addition, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a terminal includes reference to one or more terminals. In addition, where reference is made to a list of elements (e.g., elements a, b, c), such reference is intended to include any one of the listed elements by itself, any combination of less than all of the listed elements, and/or a combination of all of the listed elements.

(22) As used herein ready position means the huber needle is ready to be inserted into subcutaneously implanted ports for insertion or infusion of fluids.

(23) As used herein locked position means the huber needle is safely guarded once the needle is retrieved from the subcutaneous port.

(24) Referring now to FIG. 1, it illustrates a huber needle assembly according to one of the embodiments of the present invention. The huber needle assembly having a safety mechanism comprising a main body 10, the main body 10 comprising a needle hub 12 and a base 14, the needle hub having a distal end 28 and a proximal end 30, a huber needle 16 with a needle tip 18, the huber needle 16 is slidably disposed across the needle hub 12 through a needle fitment area 17, a wing holder 20 at the base 12 having two wings 22 at both the sides of the wing holder 20 opposing each other, a conduit 33 through which an axle 32 is placed to connect the base 14 with the needle hub 12, a connector 24 is slidably arranged across the space 26 provided between the distal end 28 and the proximal end 30 of the needle hub 12 through a lever 36 and across the chamber 48 of the base 14 through a lever 37 (not shown), the dimension of the space 26 is according to the length of the connector 24, so that the connector 24 is axially arranged across the space 26 of the needle hub 12 at the ready position of the huber needle 16, the distal end 28 of the needle hub 12 having a flip 34.

(25) The connector 24 connect the needle hub 12 and the base 14. The proximal end of the needle hub 12 having a channel 38 through which a tube 40 is fitted which is used for infusion of fluids. The one end of the tube 40 is connected to the proximal end 30 of the needle hub 12 and the other end of the tube 40 is connected to a luer lock 42, the luer lock 42 having female luer 44 in order to make leak-free connections between two parts. The tube 40 has a clamp 46 to regulate the flow of liquid through the tube 40.

(26) The two wings 22 are made up of soft material which are attached at the wing holder to provide comfortable contact and hinge connection with needle hub 12 and connector 24. The wings 22 can be pivoted up to be grasped by in the fingers of a clinician, or pivoted downward to be applied on the skin of the patient. In some implementations, the wings 22 have a groove structure or texture formed into their upper and/or lower surfaces, to enable better grasping of the wings 22.

(27) In some embodiments, the channel 38 is sized and adapted for a tight fit around the tube 40. In some embodiments, the channel 38 can be formed to have a tolerance around the tube 40 that provides a predetermined coefficient of friction for relative ease or difficulty in sliding the needle hub 12 relative to the tube 40. The luer lock 42 and female luer 44 have 6% tapper fitting. The tapper fitting of the luer lock and female luer can vary according the requirement.

(28) Referring to FIG. 2, a side view of the huber needle assembly in a ready position according to embodiment of FIG. 1 is illustrated. It illustrates a position when the huber needle 16 is positioned and inserted into the port for fluid extraction or insertion. At the ready position, the huber needle 16 is at 90 with respect to the base 14 and a sharp distal end that is formed (i.e. bent) and adapted to allow ease of penetration of skin and/or port while minimize coring damage, the connector 24 is axially (A) arranged across the space 26 of the needle hub 12 through the locking shaft 50 of the needle hub 12 with a knob 56. The locking shaft 50 having a first end 52 and a second end 54. The locking shaft 50 has a locking protrusion 55 with a groove 58 across the second end 54 of the locking shaft 50.

(29) Referring to FIG. 3, a perspective view of the huber needle assembly in a locked position according to the embodiments of FIG. 1 is illustrated. It illustrates the position when the huber needle 16 is removed from the port and a subsequent protection of the huber needle 16 is made. The huber needle 16 passes through a bore 60 at the distal end of the needle hub 12 across a channel 38 at the proximal end of the needle hub 12 through the needle fitment area 17, the channel 38 is connected to the tube 40 used for infusion of fluids. It shows that when the huber needle is extracted from the port, the huber needle 16 is tilted by 30-60 with respect to the needle hub 12 and passes through the bore 60 to the channel 38, the connector 24 will slide from first end 52 of the locking shaft 50 to the second end 54 of the locking shaft 50 with the help of lever 36 and lever 37. The knob 56 fixed across the lever 36, the knob 56 will slide according to the position of the lever 36 across the locking shaft 50 and stuck or locked across the groove 58 once the lever 36 locked across the locking protrusion 55. The axle 32 at the proximal end 30 of the needle hub 12 is used to restrict upward motion of the needle hub 12. Once the knob 56 gets locked at the groove 58, the tip 18 of the huber needle 16 gets stuck/locked between an aperture 59 of the wing holder 20.

(30) Referring to FIG. 4 locking mechanism of the huber needle assembly in a locked position according to the embodiments of FIG. 1 is illustrated. It illustrates the locking mechanism 62 for the safety function of the huber needle 16, which automatically guard the huber needle while retrieving the huber needle from the port through the connector 24. It shows the position of the lever 36 of the connector 24 across the locking protrusion of the locking shaft 50. The huber needle 16 is locked between the aperture 59 of the wing holder 20.

(31) Referring to the FIGS. 5A-5D illustrate the views of needle hub 12 according to the embodiments of FIG. 1. FIG. 5A shows the perspective view of the needle hub 12 having a flip 34 which is used to activate/lift the connector 24, the channel 38 provides fitment area for the tube 40 for infusion of fluids. The locking shaft 50 for sliding the connector having locking protrusion 55 between the first end 52 and second end 54 of the locking shaft 50 which is used to permanently locked with the connector, groove 58 across the second end 54 of the locking shaft 50 which is used to lock the knob 56. FIG. 5B shows another perspective view of the needle hub 12 having a bore 60 through which huber needle passes to the channel. FIG. 5C shows another perspective view of the needle hub 12 which shows the needle fitment across the Y-Section of the needle hub and the tube 40 for passage of fluid. FIG. 5D shows the top view of the needle hub 12. The Y-Section shows the horizontal position of the needle hub.

(32) Referring to FIG. 6 a bottom view of the huber needle assembly according to the embodiment of FIG. 1 is illustrated. It shows the bottom view of the main body 10 comprising a needle hub 12 having a space 26 across which connector 24 is attached and a bore 60 through which huber needle 16 passes to the channel 38. The bottom side of the wings 22 at the opposite sides of the wing holder 20. The wing holder works as a shield when safety mechanism activated and the wings 22 provide gripping to hold the needle hub 12 while insertion of huber needle 16 into the port at the subcutaneous area of the skin.

(33) The wings 22 are connected with the wing holder at the base that enables the wings 22 to be bent, rotated, pivoted, flapped or otherwise moved up or down. For instance, two opposing wings 22 can be bent upward to be grasped by the clinician to control the movement, direction, insertion and extraction of the needle attached thereto. In another instance, once the needle is inserted into the skin of the patient, the two wings 22 can be bent downward towards the skin surface of the patient, or onto a patch or other retaining mechanism.

(34) Referring to FIG. 7, it illustrates the cross-sectional view of the huber needle assembly according to the embodiment of FIG. 1. It illustrates the position of the hubber needle 16 at its protected state. The huber needle passes across the bore 60 through the needle fitment area 17 to the channel 38 for infusion of fluid to the tube 40.

(35) Referring to FIG. 8 a huber needle assembly according to another embodiment of the present invention is illustrated. The main body 110 comprises a huber needle assembly with a safety mechanism for guarding the huber needle tip against accidental pricking. The main body comprising a needle hub 112 and a base 114, a huber needle 116 with a needle tip 118, the needle hub 112 having distal end 128 and a proximal end 130, a needle fitment area 117 between the distal end 28 and proximal end 130 of the needle hub 112 through which huber needle 116 will pass, the distal end 28 of the needle hub 12 having a flip 134, a wing holder 120 having two wings 122 at the both side of the wing holder 120 opposing each other, a conduit 133 through which an axle 132 is placed to connect the base 114 with the needle hub 112.

(36) A connector 124 according to another embodiment of the present invention, which connects the needle hub 112 and base 114. The proximal end of the needle hub 112 having a channel 138 through which needle passes and connected to the tube 140. The one end of the tube 140 is connected to the proximal end 130 of the needle hub 112 and the other end of the tube 140 is connected to a luer lock 142 having female luer 144 in order to make leak-free connections between two parts. The tube 140 has a clamp 146 to regulate the flow of liquid across tube 140.

(37) The two wings 122 are made up of soft material which attached at the wing holder to provide comfortable contact and hinge connection with needle hub 112 and connector 124. The wings 122 can be pivoted up to be grasped by in the fingers of a clinician, or pivoted downward to be applied on the skin of the patient. In some implementations, the wings 122 have a groove structure or texture formed into their upper and/or lower surfaces, to enable better grasping of the wings 122.

(38) In some embodiments, the channel 138 is sized and adapted for a tight fit around the tube 140. In some embodiments, the channel 138 can be formed to have a tolerance around the tube 140 that provides a predetermined coefficient of friction for relative ease or difficulty in sliding the needle hub 112 relative to the tube 140. The luer lock 142 and female luer 144 have 6% tapper fitting. The tapper fitting of the luer lock and female luer can vary according to the requirement.

(39) Referring to FIG. 9 a side view of the huber needle assembly in a ready position according to another embodiment of FIG. 8 is illustrated. It illustrates the position when the huber needle 116 is positioned and inserted into the port for fluid extraction or insertion. At the ready position, the huber needle 116 is at 90 with respect to the base 114 and a sharp distal end that is formed (i.e. bent) and adapted to allow ease of penetration of skin and/or port while minimizing coring damage, the connector 124 is axially (A) arranged across the locking shaft 150 of the needle hub 112. The locking shaft 150 having first end 152 and second end 154 with a groove 158 across the second end 154 of the locking shaft 150. The connector 124 have locking protrusion 155.

(40) Referring to FIG. 10 a perspective view of the huber needle assembly in a locked position according to another embodiment of FIG. 8 is illustrated. It illustrates the position when the huber needle 116 is removed from the port and a subsequent protection of the huber needle 116 is made. The connector 124 is slidably arranged across both side of the needle hub 112 through the lever 136 which is attached at the chamber 148 of the base 114. The huber needle 116 passes through a bore 160 at the distal end of the needle hub 112 across a channel 138 at the proximal end of the needle hub 112, the channel is connected to the tube 140 used for infusion of fluids. It shows that when the needle is extracted from the port the huber needle is tilted by 30-60 with respect to the needle hub 112 and passes through the bore 160 to the channel 138, the connector 124 will slide from first end 152 of the locking shaft 150 to the second end 154 of the locking shaft 150 where the locking protrusion 155 of the connector 124 will be stuck/locked at the groove 158 of the locking shaft 150. The axle 132 at the proximal end 130 of the needle hub 112 is used to restrict upward motion of the needle hub 112. Once the locking protrusion 155 will get locked at the groove 158 and the tip 118 of the huber needle 116 will stuck/locked between an aperture 159 of the wing holder 120.

(41) Referring to FIG. 11 locking mechanism of the huber needle assembly in a locked position according to another embodiments of FIG. 8 is illustrated. It illustrates the locking mechanism 162 for the safety function of the huber needle 116, which automatically guard the huber needle 116 while retrieving the huber needle from the port through the connector 124. It shows the position of the locking protrusion 155 of the connector 124 across the groove 154 of the locking shaft 150. The needle is locked between the aperture 159 of the wing holder 20.

(42) Referring to the FIGS. 12A-12D, they illustrate the views of needle hub 112 according to another embodiment of FIG. 8. FIG. 12A shows the perspective view of the needle hub 112 having a channel 38 providing fitment area to the tube 40 for infusion of fluids. The locking shaft 150 having first end 152 and second end 154, groove 158 across the second end 154 of the locking shaft 150 which is used to permanently lock the connector 124. FIG. 12B shows another perspective view of the needle hub 112 having a flip 134 which is used to activate/lift the connector 24. FIG. 12C shows another perspective view of the needle hub 112 which shows the needle fitment area 117 horizontally (Y-Section) across the needle hub 112 and the tube 140 for passage of fluid. FIG. 12D shows the top view of the needle hub 112. The Y-Section shows the horizontal position of the needle hub.

(43) Referring to FIG. 13 a top view of the huber needle assembly in a locked position according to another embodiments of FIG. 8 is illustrated. It shows the top view of the main body 110 comprising the needle hub 112 and the wings 122 at the opposite sides of the wing holder 120. The wing holder works as a shield when safety mechanism activated and the wings 122 provide gripping to hold the needle hub 112 while insertion of huber needle 116 into the port at the subcutaneous area of the skin.

(44) The wings 22 are connected with the wing holder at the base that enables the wings 22 to be bent, rotated, pivoted, flapped or otherwise moved up or down. For instance, two opposing wings 22 can be bent upward to be grasped by the clinician to control the movement, direction, insertion and extraction of the needle attached thereto. In another instance, once the needle is inserted into the skin of the patient, the two wings 22 can be bent downward towards the skin surface of the patient, or onto a patch or other retaining mechanism.

(45) Referring to FIG. 14, it illustrates the cross-sectional view of the huber needle assembly according to another embodiments of FIG. 8. It illustrate the position of the hubber needle at its protected state. The huber needle passes through the bore 160 to the channel 138 for infusion of fluid to the tube 140.

(46) Referring to FIG. 15 the perspective view of the huber needle assembly with foam pad according to another embodiment of FIG. 8 is illustrated. The top of the base 114 is covered with a foam pad 164, which is a non-absorbent foam pad, the foam pad is designed to assist with the placement of the huber needle 116 into the port for fluid extraction or insertion the base 114 with comfort of the patient and closed cell materials are designed to help reduce the risk of needlestick injuries, bacterial exchange and compression.

(47) The construction and shape of the huber needle assembly having a safety mechanism according to the various embodiments of the present disclosure provides a simple configuration. The simple and compact design of the huber needle assembly having safety mechanism according to the above disclosure is advantageous in a clinical setting because it provides an automatic protection against accidental pricking by the needle tip thereby reducing injury or discomfort to a patient and provides better safety features. In addition, such design greatly reduces manufacturing costs and is efficient, effective and simple in its construction and use.

(48) Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. Thus, from the foregoing description, it will be apparent to one of ordinary skill in the art that many changes and modifications can be made thereto without departing from the spirit or scope of the invention as set forth in the claims.

(49) The scope of the present invention herein disclosed is not limited by the particular disclosed embodiments described above but determined only by a fair reading of the complete specification to be filed on this application.

LIST OF REFERENCE NUMERALS

(50) 10, 110 main body 11, 111 huber needle assembly 12, 112 needle Hub 14, 114 base 16, 116 huber Needle 17, 117 needle fitment area 18, 118 huber Needle Tip 20, 120 wing Holder 22, 122 wing(s) 24, 124 connector 26 space 28, 128 distal end 30, 130 proximal end 32, 132 axle 33, 133 conduit 34, 134 flip 36, 136 lever 37 lever 38, 138 channel 40, 140 tube 42, 142 luer lock 44, 144 female luer 46, 146 clamp 48, 148 chamber 50, 150 locking shaft 52, 152 first end 54, 154 second end 56 knob 55, 155 locking protrusion 58, 158 groove 59, 159 aperture 60, 160 bore 62, 162 locking mechanism 164 foam pad A axially Y horizontally