Hybrid filter on chip with integrated passive device (IPD) and film bulk acoustic resonator (FBAR)
12401344 ยท 2025-08-26
Assignee
Inventors
- Guoqiang LI (Guangzhou, CN)
- Kaibin XU (Guangzhou, CN)
- Zhipeng CHEN (Guangzhou, CN)
- Han HU (Guangzhou, CN)
- Yuhan ZHU (Guangzhou, CN)
Cpc classification
H03H2003/021
ELECTRICITY
International classification
H03H9/54
ELECTRICITY
H03H3/02
ELECTRICITY
Abstract
A method for preparing a hybrid filter on a chip with IPD and FBAR, includes: preparing a leakage isolation layer on a supporting substrate by deposition; obtaining an inductor layer on the leakage isolation layer, leaving a window at a bottom of a groove surrounding a cross section of a TGV inductor stack on a mask, and patterning an inductor metal simultaneously; forming a first insulating layer on the inductor metal, and forming lead through holes by photolithography; repeating steps and alternately to obtain a three-layer stacked TGV inductor; depositing a second insulating layer on the TGV inductor; depositing two capacitor layers on the second insulating layer, and depositing a third insulating layer between the two capacitor layers to form an MIM capacitor; and preparing a BAW resonator on the MIM capacitor, and connecting the TGV inductor, the MIM capacitor and the BAW resonator through the lead through holes.
Claims
1. A method for preparing a hybrid filter on a chip with an integrated passive device (IPD) and a film bulk acoustic resonator (FBAR), comprising: (1) preparing a leakage isolation layer on a supporting substrate by deposition; (2) obtaining an inductor layer by first physical vapor deposition on the leakage isolation layer prepared in step (1), leaving a window at a bottom of a groove surrounding a cross section of a through glass via (TGV) inductor stack on a mask, and patterning an inductor metal simultaneously; (3) forming a first insulating layer on the inductor metal prepared in step (2) by first chemical vapor deposition, and forming lead through holes by photolithography; (4) repeating steps (2) and (3) alternately to obtain a three-layer stacked TGV inductor; (5) depositing a second insulating layer on the three-layer stacked TGV inductor prepared in step (4) by second chemical vapor deposition to serve as a partition between a capacitor layer and the three-layer stacked TGV inductor; (6) depositing two capacitor layers on the second insulating layer deposited in step (5) by second physical vapor deposition, and depositing a third insulating layer between the two capacitor layers to form a metal insulator metal (MIM) capacitor; and (7) preparing a bulk acoustic wave (BAW) resonator on the MIM capacitor prepared in step (6), and connecting the three-layer stacked TGV inductor, the MIM capacitor and the BAW resonator through the lead through holes to obtain the hybrid filter.
2. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 1, wherein the BAW resonator comprises a bottom electrode, a piezoelectric layer, a top electrode and an anti-oxidation layer arranged in sequence, and an air gap is formed between the bottom electrode and the MIM capacitor.
3. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 2, wherein a material of the bottom electrode and the top electrode is one or more of aluminum, molybdenum, tungsten, platinum, titanium, and gold.
4. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 2, wherein a material of the piezoelectric layer is single-crystalline aluminum nitride, or polycrystalline aluminum nitride, or zinc oxide, or lead zirconate titanate, or barium strontium titanate (BST), or LiNbO.sub.3.
5. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 2, wherein a material of the anti-oxidation layer is aluminum nitride.
6. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 1, wherein a material of the supporting substrate is silicon, sapphire, LiGaO.sub.2, or metal.
7. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 1, wherein a material of the leakage isolation layer is gallium arsenide.
8. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 1, wherein a material of each of the first insulating layer, the second insulating layer and the third insulating layer is silicon dioxide.
9. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 1, wherein a material of each of the lead through holes is gold, copper, or molybdenum.
10. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 1, wherein a material of the inductor layer is copper.
11. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 1, wherein a material of each of the two capacitor layers is copper.
12. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 2, wherein a material of the supporting substrate is silicon, sapphire, LiGaO.sub.2, or metal.
13. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 3, wherein a material of the supporting substrate is silicon, sapphire, LiGaO.sub.2, or metal.
14. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 4, wherein a material of the supporting substrate is silicon, sapphire, LiGaO.sub.2, or metal.
15. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 5, wherein a material of the supporting substrate is silicon, sapphire, LiGaO.sub.2, or metal.
16. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 2, wherein a material of the leakage isolation layer is gallium arsenide.
17. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 3, wherein a material of the leakage isolation layer is gallium arsenide.
18. The method for preparing the hybrid filter on the chip with the IPD and the FBAR according to claim 4, wherein a material of the leakage isolation layer is gallium arsenide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In Drawings, unless otherwise specified, identical Drawing mark throughout multiple Drawings indicate identical or similar parts or elements. These Drawings are not necessarily drawn to scale. These Drawings depict only some Examples disclosed under this application and should not be regarded as limiting the scope of this application;
(2)
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(8) In order to clearly expound the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be described clearly and completely in combination with the accompanying drawings. The embodiments described below with reference to the drawings are exemplary. They are only used to explain the present disclosure and should not be construed as a limitation of the present disclosure.
(9) The present invention provides, by way of example, a hybrid filter on a chip with IPD and FBAR. The present application seeks to solve the problems of difficulty in realizing a large bandwidth of a unified BAW, poor roll-off and poor signal screening ability of LC circuits, and difficulty in reducing the size of the filter due to the need for multiple capacitors and inductors in the higher-order LC circuits, and to provide a hybrid filter on a chip with IPD and FBAR.
Embodiments 1
(10) This embodiment provides a hybrid filter on a chip with IPD and FBAR, as shown in
(11) Embodiment 1 provides a hybrid filter on a chip with IPD and FBAR, including:
(12) (1) A leakage isolation layer is prepared by deposition on the supporting substrate to improve the Q of the IPD capacitive inductance of the collector element.
(13) (2) An inductor layer is obtained by physical vapor deposition (PVD) on the leakage isolation layer prepared in step (1), leaving a window for the TGV inductor cross-section on the mask plate, while the inductor metal is patterned as required.
(14) (3) An insulating layer (a two-dimensional film, an insulating layer needs to be deposited between different inductive layers to ensure that mutual inductance and coupling effects do not occur between inductive elements) is obtained by chemical vapour deposition (CVD) on the inductive metal prepared in step (2), and lead through-holes are obtained by photolithography.
(15) (4) Steps (2) and (3) were repeated alternately to obtain a three-layer stacked TGV inductor (Through Glass Via, TGV).
(16) (5) A further insulating layer is deposited by chemical vapour deposition above the TGV inductor prepared in step (4) as a partition between the capacitive layer and the TGV inductor to avoid a strong dielectric coupling effect.
(17) (6) Two capacitive layers (two-dimensional films) are deposited by physical vapour deposition on top of the insulating layer deposited in step (5), and an insulating layer is deposited between the two capacitive layers to form an MIM capacitor.
(18) (7) A BAW resonator is prepared on the MIM capacitor prepared in step (6), and the TGV inductor, MIM capacitor, and BAW resonator are connected through lead through holes to obtain hybrid filter on a chip with IPD and FBAR.
(19) In one embodiment, the BAW resonator connection includes bottom electrode, piezoelectric layer, top electrode, and antioxidant layer disposed in sequence, with an air gap formed between the bottom electrode and the MIM capacitor. The bottom electrode, and the piezoelectric layer, and the top electrode form a sandwich structure.
(20) The antioxidant layer is prepared to protect the top electrode from high temperature oxidation. Under high frequency operation, the continuous signal access will cause the overall heating of the device. If the surface of the electrode is oxidised, the efficiency of the filter will be greatly affected. The thickness allowance can be appropriately increased when preparing the antioxidant layer. In the process preparation of this application, the antioxidant layer should also function as a frequency modulation layer, and the thickness of the deposited piezoelectric film fluctuates within the allowable range, and the thickness of the piezoelectric layer is directly related to the center frequency of the filter, and the center frequency can be fine-tuned by thinning the thickness of the frequency modulation layer (antioxidant layer).
(21) In one embodiment, the materials of the bottom and top electrodes are one or more of aluminum (Al), molybdenum (Mo), tungsten (W), platinum (Pt), titanium (Ti), and gold (Au).
(22) In one embodiment, the material of the piezoelectric layer is monocrystalline aluminum nitride, or polycrystalline aluminum nitride, or zinc oxide, or lead zirconate titanate, or BST, or LiNbO.sub.3.
(23) In one embodiment, the material of the antioxidant layer is aluminum nitride (AlN).
(24) In one embodiment, the material supporting the substrate is silicon, or sapphire, or LiGaO.sub.2, or metal.
(25) In one embodiment, the material of the leakage isolation layer is gallium arsenide.
(26) In one embodiment, the material of the insulating layer is silicon dioxide (SiO.sub.2).
(27) In one embodiment, the material of the lead through-hole is gold, or copper, or molybdenum.
(28) In one embodiment, the material of the inductor layer is copper.
(29) In one embodiment, the material of the capacitor layer is copper.
(30) It should be understood that in specific implementations, it is also necessary to provide input pins, output pins, and ground pins, in copper (Cu), or gold (Au), or molybdenum (Mo).
(31) In a second aspect, embodiments of the present application provide a body acoustic wave monolithic hybrid filter with integrated passive components, including:
(32) Supporting substrate, the leakage isolation layer, the IPD inductor structure, the IPD capacitor structure and the BAW resonator.
(33) Said leakage isolation layer was provided on said supporting substrate;
(34) Said IPD inductor structure was provided on said leakage isolation layer;
(35) Said IPD capacitor structure was provided on said IPD inductor structure;
(36) Said BAW resonator was provided on said IPD capacitor structure;
(37) Said IPD capacitor structure, said IPD capacitor structure and said BAW resonator connection are connected via lead through holes.
(38) In one embodiment, the IPD inductor structure includes one or more combinations of a TGV inductor, a bent wire type inductor, a square spiral inductor, a circular spiral inductor, and an octagonal spiral inductor.
(39) IPD is a method of creating matched sense capacitor circuits, branch series inductors, branch shunt inductors, branch series capacitors, branch shunt capacitors, low-pass filter circuits, high-pass filters and band-pass filters. In the process of combining the IPD and BAW techniques: 1, IPD technology can be used to build bandpass filters that can be cascaded with BAW bandpass filters. Together, they achieve a wide bandwidth and high roll-off effect. In the process of using IPD technology to realize bandpass filters, it is not usually a single circuit, but a combination of series inductors, parallel inductors, series capacitors, and parallel capacitors. 2, The matched sense capacitance circuits referred to herein use IPD technology to implement matching circuits to reduce the reflections caused by the signal as it enters the device, thereby reducing the distortion of the RF signal.
(40) When the IPD inductor structure is a TGV inductor, a hybrid filter on a chip with IPD and FBAR is prepared by the above-described method for preparing a hybrid filter on a chip with IPD and FBAR. In this case, the TGV inductor includes a multilayer laminated structure formed by shaping the inductor layer and the insulating layer.
(41) In one embodiment, the IPD capacitor structure includes one or more combinations of an MIM capacitor, a Interdigital capacitor, and a VLC capacitor.
(42) MIM capacitance, Interdigital capacitance, and VLC capacitance are different presentations in the category of IPD capacitance. In the example 1, MIM capacitors are used. And in the design of epitaxial structures, if the volume of space available for the design is too small, cross-finger capacitors with smaller capacitance values but which can be prepared in a single epitaxial layer are also chosen. The exact choice is usually determined by its capacitance value and volume, often in combination as well.
(43) When the IPD capacitor structure is an MIM capacitor, the body acoustic wave monolithic hybrid filter of the integrated passive device is prepared by the method for monolithic hybrid filter of body acoustic wave devices for integrated passive devices described above. At this time, the MIM capacitor includes a multilayer sandwich structure formed by the capacitor layer, the insulating layer, and the capacitor layer.
(44) It is noted that, in particular embodiments, the IPD circuit includes one or more combinations of a matched sense capacitance circuit, a branch series inductor, a branch shunt inductor, a branch series capacitor, a branch shunt capacitor, a low-pass filter circuit, a high-pass filter, and a band-pass filter.
(45) The example 1 uses TGV inductors due to the fact that all of the inductance values needed are large, and such inductors are used due to the fact that they can be cascaded in multiple layers to obtain higher inductance values. Of course, inductors of different sizes are used due to the fact that they will be used inside the circuit. Whereas small inductance inductors using planar inductors such as circular spiral inductors or octagonal spiral inductors tend to be more space efficient, so there will be any combination mentioned in this application.
(46) The following is the structure of a hybrid filter on a chip with IPD and FBAR when the IPD inductor structure is a TGV inductor and the IPD capacitor structure is an MIM capacitor, including a supporting substrate 1, a leakage isolation layer 2, an inductance layer 3, an insulating layer 4, an inductance layer 5, an insulating layer 6, an inductance layer 7, an insulating layer 8, a capacitance layer 9, an insulating layer 10, a capacitance layer 11, a sacrificial layer 12, a bottom electrode 13, piezoelectric layer 14, top electrode 15, antioxidant layer 16, metal conductive pad 17, access pin 18, ground pin 19, output pin 20, IPD TGV inductance 21, IPD MIM capacitance 22, leaded through-hole 23, air gap 24. Inductance layer 3, insulating layer 4, inductance layer 5, insulating layer 6, and inductance layer 7 together constitute TGV inductance 21; capacitance layer 9, insulating layer 10, capacitance layer 11 together constitute IPD MIM capacitor 22; bottom electrode 13, piezoelectric layer 14, top electrode 15, antioxidant layer 16, air gap 24 together constitute BAW resonator. IPD TGV inductor 21, IPD MIM capacitor 22 and BAW resonator are connected through lead through hole 23 to realize the construction of a body acoustic wave monolithic hybrid filter with integrated passive devices.
(47) More specifically, the piezoelectric layer 14 is a single crystalline aluminum nitride (AlN) layer.
(48) Preparation of supporting substrate 1 material is 4-8 inch high resistance silicon wafer.
(49) The bottom electrode 13 and top electrode 15 material is molybdenum (Mo).
(50) The leakage isolation layer 2 material is gallium arsenide.
(51) The lead through-hole 23 material is gold (Au).
(52) The insulating layer material is silicon dioxide (SiO.sub.2).
(53) The antioxidant layer (FM layer) 16 material is aluminum nitride (AlN).
(54) Input pin 18, output pin 20, and ground pin 19 are made of gold (Au).
(55) The inductor layers 3, 5 and 7 material is copper (Cu).
(56) The material of capacitor layers 9 and 11 is copper (Cu).
(57) A hybrid filter on a chip with IPD and FBAR in this Example 1 is prepared by the following steps:
(58) (1) Firstly, high resistance silicon wafers are cleaned, as shown in
(59) (2) As shown in
(60) (3) As shown in
(61) (4) As shown in
(62) (5) As shown in
(63) (6) As shown in
(64) (7) As shown in
(65) (8) As shown in
(66) (9) As shown in
(67) (10) As shown in
(68) (11) As shown in
(69) (12) As shown in
(70) (13) As shown in
(71) (14) As shown in
(72) (15) As shown in
(73) (16) As shown in
(74) (17) As shown in
(75) (18) As shown in
(76) (19) The wafer is inverted so that the substrate is facing up, as shown in
(77) (20) As shown in
(78) (21) As in
(79) Performance Analysis:
(80) Example 1 is a hybrid filter structure with two BAW resonators, six IPD inductors, and two capacitors, and the parametric curve S21 is shown in
(81) As shown in
(82) Example 1 is a hybrid filter structure with two BAW resonators, six IPD inductors, and two capacitors. Example 2 will give the performance of the filter when only two BAW resonators are present. As shown in
(83) Example 3 gives the signal transmission curve of the IPD circuit (six IPD inductors and two capacitors) extracted as a separate part in Example 1. As shown in
(84) Therefore, this application integrates the IPD filter with the BAW filter monolithically, which is essentially to provide a relatively mature solution for high-frequency broadband of the future filter.
(85) In the description of this specification, reference to the terms an embodiment, some embodiments, examples, specific examples, or some examples means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application., some examples, exemplary, specific examples, or some examples means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more of the embodiments or examples in a suitable manner. Moreover, without contradicting each other, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described herein.
(86) Furthermore, the terms first and second are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with the terms first, second may expressly or impliedly include at least one such feature. In the description of this application, more than one means two or more, unless otherwise expressly and specifically limited.
(87) The foregoing is only a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto, and any person skilled in the art can easily think of various variations or substitutions thereof within the scope of the technology disclosed in the present application, which shall be covered by the scope of protection of the present application. Therefore, the scope of protection of this application shall be subject to the scope of protection of the claim.