Machine for processing a web material with a threading device and relative methods
12397538 ยท 2025-08-26
Assignee
Inventors
- Fabrizio LORENZI (Lucca, IT)
- Stefano SILVESTRI (Lucca, IT)
- Leonardo Boschi (Lucca, IT)
- Emanuele ANDREUCCETTI (Lucca, IT)
- Riccardo GIORGI (Lucca, IT)
- Massimiliano ADALBERTI (Lucca, IT)
- Jury PALAZZESI (Lucca, IT)
- Luigi FABBRI (Lucca, IT)
Cpc classification
B65H20/20
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/262
PERFORMING OPERATIONS; TRANSPORTING
B41F13/03
PERFORMING OPERATIONS; TRANSPORTING
B31F1/07
PERFORMING OPERATIONS; TRANSPORTING
B65H2407/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/5126
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In order to thread a web material in a converting machine a system is provided, with a first continuous flexible member and a second flexible member. An anchoring element, to which there can be fixed the web material leading edge, may be transferred from one to the other of the two flexible members so as to facilitate the threading operations.
Claims
1. A machine for converting a web material, comprising: a web material advancement path and a threading device adapted to introduce a leading edge of a web material into the web material advancement path; wherein the threading device comprises: a first flexible member which is continuous and defines a threading path from an upstream position to a downstream position with respect to a threading direction for the web material, and a return path; a second flexible member; at least one web material anchoring element, adapted to be reversibly constrained alternately to the first flexible member and to the second flexible member; and a device for transferring the at least one web material anchoring element from the first flexible member to the second flexible member, arranged in a transfer position along a portion of the threading path of the first flexible member, in the transfer position the first flexible member being adjacent to the second flexible member.
2. The machine of claim 1, wherein the second flexible member is a continuous flexible member.
3. The machine of claim 1, wherein the at least one web material anchoring element comprises at least one coupling member adapted to reversibly couple the at least one web material anchoring element alternately to the first flexible member and to the second flexible member.
4. The machine of claim 3, wherein the at least one web material anchoring element comprises a sheet with a first face and a second face, from which the at least one coupling member projects.
5. The machine of claim 1, configured as a rewinding machine comprising a winding unit arranged along the threading path upstream of the transfer position.
6. The machine of claim 5, wherein the transfer position is arranged outside the rewinding machine.
7. The machine of claim 5, wherein associated with the threading path is a system for collecting an initial portion of the web material threaded along the machine; and wherein the collection system is arranged between the winding unit and the transfer position.
8. The machine of claim 5, further comprising a web material severing device.
9. The machine of claim 8, wherein the web material severing device is arranged between the winding unit and the transfer position.
10. The machine of claim 9, wherein the web material severing device comprises a pair of counter-rotating members forming a nip adapted to pinch the web material; and members for forming a web material pre-breaking line; and wherein the web material severing device is adapted to stretch the web material between the web material severing device and the at least one web material anchoring element.
11. The machine of claim 8, wherein the web material severing device is adapted to remove an initial portion of the web material between the winding unit and the web material severing device and to transfer the initial portion to the collection system.
12. The machine of claim 8, wherein arranged between the winding unit and the web material severing device is a web material stretching member comprising an abutment element co-acting with a winding roller of the winding unit, the winding roller and the abutment element being adapted to form a web material pinching nip.
13. The machine of claim 5, wherein arranged along the threading path of the first flexible member, between the winding unit and the transfer position, a web material drawing device is arranged, the web material drawing device comprising a pair of counter-rotating rollers defining a web material pinching and drawing nip.
14. The machine of claim 1, further comprising a first path for a first ply and a second path for a second ply of the web material, wherein the first flexible member extends at least partly along the first path and the second flexible member extends at least partly along the second path, and wherein the first path and the second path converge towards the transfer position.
15. The machine of claim 14, configured as an embossing-laminating machine.
16. The machine of claim 1, wherein associated to the at least one web material anchoring element is at least one stretching sensor for detecting a tensile stress exerted by a ply anchored to the at least one web material anchoring element during threading.
17. A web material converting line, comprising: a rewinding machine comprising: a web material advancement path and a threading device adapted to introduce a leading edge of a web material into the web material advancement path; wherein the threading device comprises: a first flexible member which is continuous and defines a threading path from an upstream position to a downstream position with respect to the web material threading direction, and a return path; a second flexible member; at least one web material anchoring element, adapted to be reversibly constrained alternately to the first flexible member and to the second flexible member; a device for transferring the at least one web material anchoring element from the first flexible member to the second flexible member, arranged in a transfer position along a portion of the threading path of the first flexible member, in the transfer position the first flexible member being adjacent to the second flexible member; a winding unit arranged along the threading path upstream of the transfer position; and an embossing-laminating machine arranged upstream of the rewinding machine; wherein the embossing-laminating machine comprises a first inlet for a first ply of the web material, a second inlet for a second ply of the web material; an outlet for the first ply and the second ply; wherein the first flexible member extends from the first inlet of the embossing-laminating machine towards the rewinding machine; wherein a third flexible member extends from the second inlet to the outlet of the embossing-laminating machine; and wherein, arranged at the outlet of the embossing-laminating machine is a further device for transferring the at least one web material anchoring element from the third flexible member to the first flexible member, positioned in a second transfer position along a portion of the threading path of the first flexible member, in the second transfer position the first flexible member being arranged adjacent to the third flexible member.
18. A web material converting line, comprising: a rewinding machine comprising: a web material advancement path and a threading device adapted to introduce a leading edge of the web material into the web material advancement path; wherein the threading device comprises: a first flexible member which is continuous and defines a threading path from an upstream position to a downstream position with respect to a web material threading direction, and a return path; a second flexible member; at least one web material anchoring element, adapted to be reversibly constrained alternately to the first flexible member and to the second flexible member; a device for transferring the at least one web material anchoring element from the first flexible member to the second flexible member, arranged in a transfer position along a portion of the threading path of the first flexible member, in the transfer position the first flexible member being adjacent to the second flexible member; a winding unit arranged along the threading path upstream of the transfer position; and an embossing-laminating machine upstream of the rewinding machine; wherein the embossing-laminating machine comprises a first inlet for a first ply of the web material, a second inlet for a second ply of the web material, an outlet for the first ply and the second ply; wherein a third flexible member extends from the second inlet to the outlet of the embossing-laminating machine; wherein a fourth flexible member extends from the first inlet of the embossing-laminating machine towards the rewinding machine; wherein arranged at the outlet of the embossing-laminating machine is a second device for transferring the at least one web material anchoring element from the third flexible member to the fourth flexible member, positioned in a second transfer position along a portion of the path of the fourth flexible member, in the second transfer position the fourth flexible member being adjacent to the third flexible member; and wherein arranged between the outlet of the embossing-laminating machine and the winding unit of the rewinding machine is a third device for transferring the at least one web material anchoring element from the fourth flexible member to the first flexible member, positioned in a third transfer position along a portion of the path of the fourth flexible member, in the third transfer position the fourth flexible member being adjacent to the first flexible member.
19. A method for threading a web material in a web material converting machine, comprising: engaging a leading edge of a web material to an anchoring element which is adapted to be constrained to a first continuous flexible member, wherein the first continuous flexible member defines a threading path from a first upstream position to a second downstream position with respect to a web material advancement direction in the machine, and a return path; inserting a leading edge of the web material along the threading path, through the machine up to the second downstream position; transferring the anchoring element, with the web material anchored thereto, from the first continuous flexible member to a second flexible member, in a transfer position, in the transfer position a portion of the path of the first continuous flexible member being arranged adjacent to a path of the second flexible member.
20. The method of claim 19, wherein the machine is a rewinding machine comprising a winding unit; wherein the second position is arranged downstream of the winding unit with respect to the web material advancement direction in the threading path; and wherein the method further comprises severing the web material to start winding of a roll in the winding unit.
21. The method of claim 20, further comprising collecting an initial portion of the web material in a collection system, arranged upstream of the transfer position, and arranged outside the rewinding machine.
22. The method of claim 20, further comprising advancing the web material by a drawing device, keeping the anchoring element transferred onto the second flexible element in a substantially stationary position.
23. The method of claim 20, wherein said severing of the first ply is carried out by stretching the web material between the anchoring element and a pinching member arranged between the winding unit and the transfer position.
24. The method of claim 19, wherein said severing of the web material comprises: weakening the web material along a transverse pre-breaking line; and stretching the web material until the web material breaks along the transverse pre-breaking line.
25. The method of claim 20, wherein the web material comprises at least a first ply and a second ply, and wherein the method further comprises: engaging the leading edge of a second ply of the web material to a second anchoring element adapted to be reversibly constrained to the first flexible member; and keeping a leading edge of the first ply substantially stationary and engaged with the second flexible member by the first anchoring element, advancing the leading edge of the second ply along the threading path up to the transfer position moving the second anchoring element by the first flexible member.
26. The method of claim 19, wherein the web material is stretched between the winding unit and an abutment element, arranged along the path of the first flexible member, between the winding unit and the transfer position; and wherein the web material is stretched by pinching between the abutment element and a winding roller of the winding unit.
27. The method of claim 19, wherein the machine further comprises a first path for the web material, said web material comprising at least a first ply and a second ply, and a second path for the second ply of the web material, wherein the first path and the second path for the first ply and the second ply of the web material converge towards the transfer position; and wherein the method further comprises: engaging a leading edge of the second ply to a further anchoring element adapted to be reversibly constrained to the second flexible member, wherein the second flexible member is a continuous flexible member and defines a second threading path and a second return path, the second threading path following the path for the second ply of the web material; inserting the leading edge of the second ply along the second threading path, through the machine up to the transfer position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be clearer from the description and the attached drawings, which illustrate embodiments provided by way of non-limiting examples of the invention. More particularly, in the drawings:
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DETAILED DESCRIPTION
(14) Described hereinafter is a converting line, i.e. a processing line for a web material, in particular for example tissue paper. In the illustrated embodiments the web material is a material comprising at least two plies, which is wound to produce rolls, but the possibility of using a web material comprising a single ply or more than two plies cannot be ruled out. In the illustrated converting line, an unwinder, an embossing-laminating machine and a rewinder are arranged in sequence. Threading devices, or threader devices, of the present invention are used for threading plies of the web material in the embossing-laminating machine and in the rewinder. In other embodiments, in the converting line several machines can be arranged upstream of the rewinder, one or more of which may use the same threading devices, or further threading devices for threading one or more plies forming the web material. In yet further embodiments the embossing-laminating machine may be omitted.
(15) Generally, the line described hereinafter shows how one or more threading devices and relative methods of the present invention may be advantageously used for threading plies of web material in different machines and for different purposes, possibly arranged sequentially with respect to each other.
(16) Hereinafter and in the attached claims reference will be made to a web material and to one or more plies that it consists of. As known to those skilled in the art, generally (for example for the production of tissue paper), the web material may consist of one or more plies which are bonded and processed together in each machine of the line. In other cases, several plies may be processed so as to at least partly follow separate paths, for example in an embossing-laminating machine. The threading devices may be used in the same machine or in the same line for threading a different number of plies depending on the type of product to be produced by the line. Thus, in the present description and in the attached claims in some cases reference shall be made to a web material while in other cases reference will be made to one or more plies of the web material. Unless specified otherwise, the expression web material is generally used to also indicate a single ply of a multi-ply of web material, or a single-ply web material.
(17) Referring now to the attached drawings,
(18) The converting line 1 comprises an unwinder 3 for unwinding parent reels B of web material. The web material of a parent reel B may consist of a single ply, or several plies, for example two plies, which are initially supplied along two separate paths, as described hereinafter. In other embodiments, not illustrated, the unwinder 3 may comprise several stations for unwinding more than one parent reel simultaneously or sequentially.
(19) In
(20) A path for the web material is generally indicated with P.
(21) Given that in the illustrated case the parent reel B contains two plies V1 and V2, the latter are separated in a point of the path P to advance according to two separate paths towards an embossing-laminating machine 5. The embossing-laminating machine 5 is known per se and will not be described in detail unless to the extent useful for a better understanding of the present invention. The embossing-laminating machine 5 comprises two embossing units 5A, 5B, which embossseparately from each otherthe two plies V1, V2 which are subsequently bonded to one another in a lamination nip and exit from an outlet of the embossing-laminating machine 5 bonded to each other, for example by gluing.
(22) Thus, the embossing-laminating machine 5 comprises a first inlet for the ply V1, which is supplied to the first embossing unit 5A, and a second inlet for the ply V2, which is supplied to the second embossing unit 5B.
(23) As described in greater detail hereinafter, in the illustrated embodiment the embossing-laminating machine 5 comprises a new threading system which allows to thread, i.e. to insert the leading edge of the plies V1 and V2 into the two inlets, through the two embossing units 5A, 5B and up to the outlet of the two plies V1, V2.
(24) Arranged downstream of the embossing-laminating machine 5 is a rewinder 7, which winds the web material N into logs or rolls with a diameter equal to the diameter of the finished product and with an axial length equal to a multiple of the length of the finished rolls. Arranged downstream of the rewinder is a cutting device (not shown), which cuts the logs or rolls into individual small rolls which are packaged in a packaging station (not shown).
(25) As indicated in
(26) In some embodiments, the winding unit 9 may comprise peripheral winding members. As known to those skilled in the art, the expression peripheral winding is used to indicate a winding obtained by keeping a roll being formed in rotation by means of a plurality of motor-driven winding members, contacting the cylindrical surface of the roll and which transmit a rotational torque to the roll by friction. For example, the winding members may comprise a plurality of motor-driven belts and/or a plurality of winding rollers, as indicated with 9.1, 9.2 and 9.3 in
(27) Rolls formed in the rewinder 7 are supplied to the stations downstream, not shown, by means of a chute 11.
(28) In order to introduce the web material into the converting line 1 at the beginning of the processing, or for example in the event of inadvertent breakage of the web material, a threading device is provided. In the illustrated embodiment, the threading device is adapted to introduce the web material through the embossing-laminating machine 5 and through the rewinder 7. Initially described hereinafter are members for threading the web material through the rewinder 7 and subsequently those for threading the web material through the embossing-laminating machine 5.
(29) Generally, the threading device is used to insert all plies which form the web material one after the other.
(30) With reference to
(31) The threading device, generally indicated with 15, comprises a first flexible member 17, for example in the form of a belt. The first flexible member 17 is a continuous flexible member, which follows a closed path and forms a threading path 17.1 and a return path 17.2. The threading path extends from a point upstream of the embossing-laminating machine 5 up to a point downstream of the winding unit 9 with respect to the overall advancement direction of the web material N along the converting line 1, which direction is indicated with FN. More in particular, the threading path 17.1 extends from the inlet of the rewinder up to an area downstream of the winding unit 9 and in particular up to a position downstream of the rewinder 7 and external with respect thereto. The return path or branch 17.2 generally extends to a height higher than the threading path or branch 17.1.
(32) As shown in
(33) Furthermore, the threading device 15 comprises a second flexible member 19, for example comprising a belt. For purposes clarified hereinafter, the two flexible members 17, 19 have substantially the same structure. In the illustrated embodiment, the second flexible member is also a continuous flexible member, i.e. it moves along a closed path; however this is not strictly necessary, as explained hereinafter. The closed path of the second continuous flexible member 19 is in particular visible in
(34) Along each of the paths of the first flexible member 17 and of the second flexible member 19 two respective portions 17.3 and 19.1 thereof are provided, wherein the two flexible members 17 and 19 are arranged side by side with respect to each other. The two portions 17.3 and 19.1 are defined between two pairs of guide pulleys labelled 21, 23 and 25, 27 respectively. Defined between the pulleys 21, 25 and 23, 27 is a transfer position 29, in which an element 31 for anchoring the web material, which can be reversibly constrained to one and to the other of the flexible members 17, 19, is transferred from the first flexible member 17 to the second flexible member 19.
(35) The anchoring element 31 is shown in detail in
(36) As shown in particular in
(37) In the illustrated embodiment, the coupling member comprises a pair of stems 33, 35, which pass through the sheet 32, so as to project from a first face 32.1 and from a second face 32.2 of the sheet 32. Each stem comprises two respective end expansions 33.1, 33.2 and 35.1, 35.2, projecting with respect to the two faces 32.1 and 32.2 of the sheet 32. Indicated with 33.3 and 35.3 are central portions of the stems 33, 35, between the respective end expansions.
(38) In the illustrated embodiment, the two stems 33, 35 are arranged in proximity of one of the two short sides of the sheet 32 and more precisely in the vicinity of two vertices of the parallelogram. Along the opposite smaller side, the sheet 32 has a member for engaging the leading edge of a ply to be threaded. In the illustrated embodiment, such engagement member comprises a notch or slot 37, through which the leading edge of a ply V can be inserted.
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(40) The initial portion V0 of each ply V, ending with a leading edge LT, and which is to be threaded in the converting line 1, is generally triangular-shaped, with an inclined initial edge Bi. Through the threading operations, described in greater detail hereinafter, the leading edge LT and the initial portion V0 must be passed through along the entire path P of the web material N up to taking the initial portion V0 outside and beyond such path. The initial portion V0 is discarded before beginning the manufacturing of the rolls made of web material, as described below in detail.
(41) In order to thread each ply V of the web material N, a respective anchoring element 31 is used, which is drawn along the threading path of the first flexible member 17 and transferred to the second flexible member 19, as illustrated in detail in
(42) Preliminarily, it should be noted that each of the two flexible members 17, 19 has a plurality of slots 41, extending along the longitudinal direction of the flexible members 17, 19. The slots 41 are arranged in pairs and each has a narrower portion 41.1 and a wider portion 41.2. The transversal dimension of the narrow slot portion 41.1 is such to allow the thinner central portions 33.3 and 35.3 of the stems 33, 35 to pass through but not allow the end expansions 33.1, 33.2 and 35.1, 35.2 to pass through. The transversal dimension of the wide slot portion 41.2 is such to allow also the end expansions 33.1, 33.21, 35.1, 35.2 of the stems 33, 35 to pass through.
(43) A transfer device 51 is arranged in the transfer position 29, defined between the pulleys 25, 27. In some embodiments, the transfer device 51 may have a shaped plate 53 on which the first flexible member 17 may slide, or which can be selectively contact the flexible member and move away therefrom through a movement according to arrow f51. A bracket for fixing the transfer device 51 to a side (not shown) of the converting line 1 is indicated with 55.
(44) Sensors 57, 58, in particular shown in
(45) The sequence for transferring the anchoring element 31 from the continuous flexible member 17 to the continuous flexible member 19 is illustrated in detail in the sequence of
(46) In
(47) When the leading edge of a ply is engaged to the anchoring member, the operations described above allow to transfer the leading edge from one flexible member to the other. As will be clear from the following description, this allows to implement various embodiments of the method for threading the web material in the winding unit 9 of the rewinder 7. The same transfer criterion may be applied to carry out the threading of a plurality of plies through the embossing-laminating machine 5, as described hereinafter.
(48) Using the structure and method described above in other machines forming the production or converting line, such as for example unwinders, printing machines, rolling machines, embossing-laminating machine, and generally each machine or apparatus that requires the transfer of the leading edge from one flexible member to another cannot be ruled out. A specific application to an embossing-laminating machine will be described hereinafter.
(49) A first embodiment of the threading of the web material N, and more precisely of the plies V that it consists of, through the rewinding 7 up to the winding unit 9 is described hereinafter with specific reference to the sequence of
(50) Furthermore, arranged along the threading path of the first flexible member 17, between the abutment roller 61 and the transfer position 29, is a device 63 for severing the web material, i.e. the individual plies V that it consists of. In the illustrated embodiment, the severing device 63 comprises a pair of counter-rotating rollers 63.1, 63.2, at least one of which is motor-driven; preferably both rollers 63.1, 63.2 are motor-driven at a suitably controlled speed.
(51) The counter-rotating rollers 63.1, 63.2 may be adapted to generate transversal pre-breaking lines on the plies V of the web material N, which are threaded along the threading path. For example, the counter-rotating rollers 63.1, 63.2 may be provided with perforation blades and anvil-blades.
(52) A generic ply V, which may be the ply V1 or the ply V2 of the web material N, or the sole ply of a single-ply web material, is threaded as follows. The initial edge of the ply V is anchored to an anchoring element 31 as illustrated in
(53) The first flexible member 17 is advanced along the threading path up to the winding unit 9 and beyond the latter, as shown by the dashed line in
(54) In the subsequent step (
(55) In this step, it may also be provided for that the winding roller 9.3 is brought to a position for co-acting with the abutment roller 61, by pivoting the arms 9.4 that support it. Thus, the winding roller 9.3 and the abutment roller 61 form a pinching nip. If the winding roller 9.3 (which is motor-driven) is driven in rotation at a peripheral speed equal to the speed of the first flexible member 17, the ply V is supplied without jerking through the pinching nip formed between the abutment roller 61 and the winding roller 9.3.
(56) Subsequently (
(57) The step of severing the ply V by means of severing device 63 is shown in
(58) The subsequent step, in which the anchoring element 31 has been transferred from the first flexible member 17 to the second flexible member 19, with a sequence of the type illustrated in
(59) The collection system 65, as well as the transfer position 29, are advantageously outside the rewinder 7, for example above a gluing device 67, which is arranged downstream of the rewinder 7 to receive rolls or logs L of web material N wound (shown with dashed line, since they are not present in the line in this threading step), the gluing device being used to seal the outer web edge of the rolls or logs L.
(60) To start winding the first roll or log, the ply V in the winding unit 9 must be severed. A severing system, not shown, with which the rewinder 7 is provided, may be used to this end. The web material often needs to be stretched for the severing system to work. The winding roller 9.3 can co-act with the abutment roller 61 to this end. Severing of the web material at the desired point, forming the leading edge of the web material which starts to wind into a first roll or log, is obtained by suitably controlling the peripheral speed of the winding roller 9.3 synchronised with the severing system (not shown) of the rewinder 7. The rewinder 7 may be adapted to manufacture rolls with or without a winding core, in manner a per se known.
(61) A trailing edge L3 obtained upstream of the winding roller 9.3 is shown in
(62) The possibility of transferring the anchoring element 31 from the second flexible member 19 to the first flexible member 17 and then transfer it-through the first flexible member 17upstream of the embossing-laminating machine 5, cannot be ruled out. Reverse operations with respect to the ones illustrated in the sequence of
(63) If the web material N comprises several plies, each of them may be threaded following a procedure like the one described above. In this case, both plies may be threaded towards the rewinder 7 each simultaneously along the respective path. In many cases, the path is different in an area upstream of the embossing-laminating machine 5, while it coincides downstream of the embossing-laminating machine 5. The plies V1 and V2 are often threaded in a staggered fashion, i.e. so as not to reach the rewinder 7 simultaneously but rather spaced along the first flexible member 17. In this case, two separate anchoring elements 31 are constrained to the first flexible member 17 at two points spaced from each other and the leading edge of a respective one of the plies to be threaded is fixed to each of such anchoring elements 31.
(64) Therefore, when threading two plies, there is a step where the plies are threaded by the first flexible member 17 simultaneously but spatially staggered. In the subsequent step, before severing the first ply (
(65) For example, it may be provided for that from the condition of
(66) The second anchoring element 31 with the leading edge of the second ply is managed like the anchoring element to which the leading edge of the first ply is anchored and the two plies are severed together, before starting the winding operation, discarding the portions of the two plies downstream of the point where they were severed upstream of the winding roller 9.3 into the collection system 65 by means of the rollers 63.1, 63.2.
(67) In another embodiment of the method illustrated in
(68) In a further embodiment, the rollers 63.1, 63.2 can be kept approached for the entire duration of the threading with the plies pinched therebetween.
(69) The threading operations can be further facilitated by associating the anchoring element 31 with one or more load cells. For example, the latter may be integrated in the stems 33, 35 or applied in other positions of the anchoring element. In some embodiments, the load cells may have a laminar shape and may be applied to the sheet 32. Generally, the load cell/s associated with an anchoring element 31 may be configured and arranged to detect the tensile stress applied by the ply fixed to the anchoring element 31 during the threading steps. The load cell/s could be electrically powered by a battery system mounted on the respective anchoring element and transmit information through a wireless system. This allows to detect whether there are sudden tensile changes applied to the anchoring element 31. A sudden and significant change on the tensile stress, which could move from a normal operating value to a substantially null value, may be a sign that the ply is broken or that it has detached from the anchoring element during the threading operations. If this occurs, the operator may be notified right away, instead of having to wait to notice the problem when the anchoring element 31 reaches the end of the threading path and becomes visible outside the machine.
(70) A different embodiment of the threading method is illustrated in the sequence of
(71) In
(72) In
(73) In the subsequent
(74) In
(75) In
(76) Having reached this position, the second anchoring element 31B, the anchoring element 31A and the second flexible member 19 may remain stationary, while the first flexible member 17 continues to advance (
(77) At this point, the two plies V1, V2, generally forming the web material to be wound into rolls, when they are fully laid at least on the winding roller 9.1, are severed through the severing system (not shown) with which the rewinder 7 is provided. As described above with reference to the sequence of
(78) At this point, the rewinder 7 has started to manufacture rolls or logs L, which are unloaded towards the gluing device 67, while an operator can remove the web material accumulated in the collection system 65 and recover anchoring elements, manually releasing them from the second flexible member 19 and removing therefrom the residual ply V1, V2. The recovered anchoring elements 31A, 31B are reutilized when there arises the need to carry out a new threading, moving them to the side of the inlet of the embossing-laminating machine or in any other suitable point where they are engaged to the flexible member 17 or to any other flexible member of the threading device, from which they are then transferred to the flexible member 17.
(79) In the illustrated embodiment, the converting line 1 comprises an embossing-laminating machine 5 and the threading device may be used to thread the plies through the embossing-laminating machine as well. If such unit is not present in the line, the threading device may be used to thread the plies only through the rewinder. If other machines, for example a printing machine, are provided for upstream of the rewinder 7 the threading device may be used for inserting the plies through said further machines.
(80) Specifically with reference to
(81) A third flexible member 18, configured in a manner similar to the flexible members 17 and 19, with similar shaped slots, so as to allow the transfer of the anchoring elements 31, 31A, 31B from one flexible member to the other, is associated to the embossing-laminating machine 5.
(82) The third flexible member 18 extends upstream of the second inlet of the embossing-laminating machine 5, where the second ply V2 is inserted. At the outlet of the embossing-laminating machine 5, the two flexible members 17 and 18 have respective portions arranged side by side with respect to each other in a transfer position 30, where an anchoring element 31B is transferred from the third flexible member 18 to the first flexible member 17 for the purposes set out below. Arranged in the transfer position 30 is a transfer device 52, which can be configured as the transfer device 51 described above.
(83) With the arrangement described and illustrated in
(84) A configuration in which the first continuous flexible member 17 extends from a position upstream of the embossing-laminating machine 5 to a position downstream of the winding unit 9 of the rewinder 7 is illustrated in
(85) The described threading system is effective even in case more than two plies are to be threaded, each with a different path at least up to the outlet of the embossing-laminating machine 5, or in case the embossing-laminating machine 5 is settable for manufacturing different products that entail different types of plies. In this case there arises the need to have several flexible members which can thread the individual plies in a suitable manner with respect to the desired product and one or more transfer stations 29 to transfer the anchoring elements from one flexible member to the other to thread the plies along the desired path or paths. In this manner, starting from a recipe which can be selected from an operator's panel normally present in a converting line, the plies required to form the web material N can be threaded automatically along the pre-established paths without the action of an operator.
(86) The described system allows to carry out threading operations rapidly and safely, reducing manual actions and the need for the operator to access hazardous areas of the machine forming the converting line 1 to the minimum.
(87) Some specific aspects of the machine, of the converting line and of the method according to the present invention are defined in the clauses below:
(88) Clause 1. A machine for processing a web material, comprising: a web material advancement path and a threading device adapted to introduce a leading edge of the web material into the web material advancement path; wherein the threading device comprises: a first continuous flexible member defining: a threading path from an upstream position to a downstream position with respect to the web material threading direction; and a return path; a second flexible member; at least one web material anchoring element, which is adapted to be reversibly constrained alternately to the first flexible member and to the second flexible member; and a device for transferring the anchoring element from the first flexible member to the second flexible member, arranged in a transfer position along a portion of the path of the first flexible member, in said position the first flexible member being adjacent to the second flexible member.
(89) Clause 2. The machine of clause 1, wherein the second flexible member is a continuous flexible member.
(90) Clause 3. The machine of clause 1 or 2, wherein the anchoring element comprises at least one coupling member adapted to reversibly couple the anchoring element alternately to the first flexible member and to the second flexible member.
(91) Clause 4. The machine of one or more of the preceding clauses, wherein the anchoring element comprises a sheet, with a first face and a second face, from which the coupling member projects.
(92) Clause 5. The machine of one or more of the preceding clauses, wherein the coupling member comprises at least one stem and preferably two stems, each having two end expansions positioned on two opposite sides of the anchoring element, adapted to be engaged in shaped slots of the first flexible member and of the second flexible member.
(93) Clause 6. The machine of one or more of the preceding clauses, wherein the sheet comprises a slot adapted to engage the leading edge of the web material.
(94) Clause 7. The machine of one or more of the preceding clauses wherein said machine is a rewinding machine comprising a winding unit arranged along the threading path upstream of the transfer position.
(95) Clause 8. The machine of clause 7, wherein the transfer position is arranged outside the rewinder.
(96) Clause 9. The machine of one or more of the preceding clauses, wherein associated with the threading path is a system for collecting an initial portion of the web material threaded along the machine; wherein the collecting system can be arranged along the path of the first flexible member, between the winding unit and the transfer position.
(97) Clause 10. The machine of one or more of the preceding clauses, comprising a web material severing device.
(98) Clause 11. The machine of clause 10, wherein the web material severing device is arranged between the winding unit and the transfer position.
(99) Clause 12. The machine of one or more of the preceding clauses, wherein the web material severing device comprises a web material pinching device.
(100) Clause 13. The machine of clause 12, wherein the pinching device comprises a pair of counter-rotating members forming a nip adapted to pinch the web material.
(101) Clause 14. The machine of clause 13, wherein the web material severing device comprises members for forming a web material pre-breaking line, and wherein the severing device is adapted to stretch the web material, preferably between the web material severing device and the anchoring element.
(102) Clause 15. The machine of one or more of the preceding clauses, comprising a device for removing the initial portion of the web material, arranged between the winding unit and the severing device and to transfer said web material in the collection system; wherein said removal device may consist of the web material severing device or comprise the web material severing device.
(103) Clause 16. The machine of one or more of the preceding clauses, wherein arranged between the winding unit and the severing device is a web material stretching member.
(104) Clause 17. The machine of clause 16, wherein the stretching member, preferably an abutment roller, co-acting with one of the winding rollers of the winding unit, preferably a winding roller with a movable axis, the winding roller and the abutment element being adapted to form a web material pinching nip.
(105) Clause 18. The machine of one or more of the preceding clauses, wherein arranged along the path of the first flexible member, between the winding unit and the transfer position, is a web material drawing device, preferably comprising a pair of counter-rotating rollers defining a web material pinching and drawing nip, is preferably adapted to dispense the web material into the collection system.
(106) Clause 19. The machine of one or more of the preceding clauses, comprising a first path for a first ply of the web material and a second path for a second ply of the web material, wherein the first flexible member extends at least partly along the first path and the second flexible member extends at least partly along the second path; wherein the first path and the second path converge towards the transfer position.
(107) Clause 20. The machine of clause 19, wherein the machine is an embossing-laminating machine.
(108) Clause 21. A web material converting line, comprising a rewinding machine according to one or more of the preceding clauses and, upstream of the rewinding machine, a further machine comprising: a first inlet for a first ply of the web material, a second inlet for a second ply of the web material; an outlet for the first ply and the second ply; wherein the first continuous flexible member extends from the first inlet of the further machine towards the rewinder; wherein a third flexible member extends from the second inlet to the outlet of the further machine; and wherein, arranged at the outlet of the further machine is a further device for transferring the anchoring element from the third flexible member to the first flexible member, said further device positioned in a second transfer position along a portion of the path of the first flexible member, in the transfer position the first flexible member being arranged adjacent to the third flexible member.
(109) Clause 22. A web material converting line, comprising a rewinding machine according to one or more of the preceding clauses and, upstream of the rewinding machine, a further machine comprising: a first inlet for a first ply of the web material, a second inlet for a second ply of the web material; an outlet for the first ply and the second ply; wherein a third flexible member extends from the second inlet to the outlet of the further machine; wherein a fourth flexible member extends from the first inlet of the further machine towards the rewinding machine; wherein arranged at the outlet of the further machine is a second device for transferring the anchoring element from the third flexible member to the fourth flexible member, the second device positioned in a second transfer position along a portion of the path of the fourth flexible member, in the second transfer position the fourth flexible member being adjacent to the third flexible member; and wherein arranged between the outlet of the further machine and the winding unit of the rewinder is a third device for transferring the anchoring element from the fourth flexible member to the first flexible member, positioned in a third transfer position along a portion of the path of the fourth flexible member, in the third transfer position the fourth flexible member being adjacent to the first flexible member.
(110) Clause 23. The line of clause 21 or 22, wherein the further machine comprises an embossing-laminating machine.
(111) Clause 24. A method for threading a web material in a web material converting machine, comprising the following steps: engaging a leading edge of a web material to an anchoring element which is adapted to be reversibly constrained to a first continuous flexible member, wherein the first continuous flexible member defines a threading path from a first upstream position to a second downstream position with respect to a web material advancement direction in the machine, and a return path; inserting the leading edge of the web material along the threading path, through the machine up to the second downstream position; transferring the anchoring element, with the web material anchored thereto, from the first flexible member to a second flexible member, in a transfer position, in said transfer position a portion of the path of the first flexible member being arranged adjacent to a path of the second flexible member.
(112) Clause 25. The method of clause 24, wherein the machine is a rewinding machine comprising a winding unit, and wherein the second position is arranged downstream of the winding unit with respect to the advancement direction of the web material in the threading path.
(113) Clause 26. The method of clause 25, further comprising the step of severing the web material to start winding of a roll in the winding unit.
(114) Clause 27. The method of clause 26, wherein the step of severing the first ply is carried out by stretching the web material between the anchoring element and a pinching member arranged between the winding unit and the transfer position.
(115) Clause 28. The method of one or more of clauses 24 to 27, comprising the step of advancing the web material by means of a drawing device, keeping the anchoring element, transferred onto the second flexible element, in a substantially stationary position.
(116) Clause 29. The method of one or more of clauses 24 to 28, comprising the step of collecting an initial portion of the web material in a collection system, arranged upstream of the transfer position.
(117) Clause 30. The method of one or more of clauses 25 to 29, wherein the step of severing the web material comprises the steps of: weakening the web material along a transversal pre-breaking line; and stretching web material until it breaks along the pre-break transverse line.
(118) Clause 31. The method of one or more of clauses to 24 to 30, wherein the web material comprises at least a first ply, and wherein the method further comprises the following steps: engaging a leading edge of a second ply of the web material to a second anchoring element which is adapted to be reversibly constrained to the first flexible member; and keeping the leading edge of the first ply engaged with the second flexible member in a substantially stationary position, advancing the leading edge of the second ply along the threading path up to the transfer position moving the second anchoring element by means of the first flexible member, to which the second anchoring element is constrained.
(119) Clause 32. The method of one or more of clauses 24 to 31, wherein the web material is stretched between the winding unit and an abutment element, arranged along the path of the first flexible member, between the winding unit and the transfer position.
(120) Clause 33. The method of clause 32, wherein the web material is stretched by pinching it between the abutment element and a winding roller of the winding unit.
(121) Clause 34. The method of one or more of clauses 24 to 33, wherein the transfer position is arranged outside the rewinder.
(122) Clause 35. The method of clause 24, wherein the machine comprises a first path for the web material, said web material comprising at least a first ply, and a second path for a second ply of the web material, wherein the first path and the second path for the first ply and for the second ply of the web material converge towards the transfer position; and wherein the method further comprises the following steps: engaging a leading edge of the second ply to a further anchoring element which is adapted to be reversibly constrained to the second flexible member, wherein the second flexible member is a continuous flexible member and defines a second threading path and a return path, the second threading path following the path for the second ply of the web material; and inserting the leading edge of the second ply along the second threading path, through the machine up to the transfer position;
(123) Clause 36. A method for threading two plies of web material in a converting machine, preferably an embossing-laminating machine comprising the following steps: engaging a leading edge of a first ply of web material to a first anchoring element which is adapted to be reversibly constrained to a first flexible member, said first flexible member defining a threading path from a first inlet of the machine to an outlet of the machine; threading the leading edge of the first ply of web material from the first inlet to the outlet of the machine through the first anchoring element constrained to the first flexible member; engaging a leading edge of a second ply of web material to a further anchoring element, which is adapted to be reversibly constrained to a further flexible member, said further flexible member defining a threading path from a second inlet of the machine to an outlet of the machine; threading the leading edge of the second ply of web material from the second inlet to the outlet through the further anchoring element constrained to the further flexible member; transferring the further anchoring element from the further flexible member to the first flexible member; and through the first flexible member, transferring the anchoring element and the further anchoring element, with the first ply and the second ply constrained thereto, towards a station downstream of the machine.
(124) Clause 37. A method for threading a web material in a rewinder comprising a winding unit, the method comprising the following steps: engaging a leading edge of a first ply of web material to an anchoring element which is adapted to be reversibly constrained to a first continuous flexible member, wherein the continuous flexible member defines a threading path from an inlet of the rewinder up to a position downstream of the winding unit, with respect to the web material threading direction, and a return path; inserting the leading edge of the first ply along the threading path, through a winding unit, up to a transfer position moving the anchoring element through the first flexible member; transferring the anchoring element, with the first ply anchored thereto, from the first flexible member to a second flexible member, in a transfer position, in which a portion of the path of the first flexible member is arranged adjacent to a path of the second flexible member; and severing the first ply of web material to start the winding of a roll in the winding unit.
(125) Clause 38. The method of clause 37, wherein the web material comprises at least a second ply, and wherein the method further comprises the following steps: keeping the leading edge of the first ply engaged with the second flexible member in a substantially stationary position, advancing the leading edge of the second ply along the threading path up to the transfer position moving the second anchoring element by means of the first flexible member, to which the second anchoring element is constrained.
(126) Clause 39. The method of clause 37, comprising one or more of the features of clauses 24 to 34.