Pressure generating device and operating method comprising an electrically driven dual-action reciprocating piston
12397763 · 2025-08-26
Assignee
Inventors
Cpc classification
B60T11/165
PERFORMING OPERATIONS; TRANSPORTING
B60T13/686
PERFORMING OPERATIONS; TRANSPORTING
B60T8/4077
PERFORMING OPERATIONS; TRANSPORTING
B60T7/042
PERFORMING OPERATIONS; TRANSPORTING
B60T13/745
PERFORMING OPERATIONS; TRANSPORTING
B60T8/4081
PERFORMING OPERATIONS; TRANSPORTING
B60T2270/404
PERFORMING OPERATIONS; TRANSPORTING
B60T13/58
PERFORMING OPERATIONS; TRANSPORTING
B60T17/22
PERFORMING OPERATIONS; TRANSPORTING
B60T1/10
PERFORMING OPERATIONS; TRANSPORTING
B60T13/586
PERFORMING OPERATIONS; TRANSPORTING
B60T8/176
PERFORMING OPERATIONS; TRANSPORTING
B60T8/17
PERFORMING OPERATIONS; TRANSPORTING
B60T2270/604
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T13/68
PERFORMING OPERATIONS; TRANSPORTING
B60T13/58
PERFORMING OPERATIONS; TRANSPORTING
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
B60T17/22
PERFORMING OPERATIONS; TRANSPORTING
B60T8/17
PERFORMING OPERATIONS; TRANSPORTING
B60T8/176
PERFORMING OPERATIONS; TRANSPORTING
B60T8/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pressure generating device may comprise a piston-cylinder unit having a bilaterally acting piston with two effective surfaces defining two respective, separate working spaces in a sealing manner. Each working space is connected via a hydraulic line to a hydraulic circuit, wherein at least one hydraulic chamber of a consumer is connected to each hydraulic circuit, and wherein a drive drives the piston. Each working space may be in communication with a reservoir for hydraulic medium, via a respective hydraulic line having a respective switching valve. Alternatively, one or both working spaces may be in communication with a reservoir for hydraulic medium via a hydraulic line, with a switching valve in one or both hydraulic lines, and/or a respective outlet valve may be associated with one or more hydraulic chambers of the consumer, and a further connecting line having a switching valve may connect the pressure chambers and/or hydraulic lines.
Claims
1. A pressure generating device comprising: a piston-cylinder unit, which comprises a bilaterally acting piston that separates two working spaces in the cylinder of the piston-cylinder unit from one another in a sealing manner, wherein the piston has two, different-sized effective surfaces, and wherein each effective surface of the piston respectively defines a respective one of the two working spaces, respective hydraulic lines connecting each of the respective working spaces to a respective hydraulic circuit, wherein at least one hydraulic chamber of a hydraulic consumer is connected to each hydraulic circuit, and a drive configured to drive the piston of the piston-cylinder unit, wherein each working space is in communication by means of a hydraulic line with a reservoir vessel for a hydraulic medium, wherein in each respective hydraulic line connecting a working space with the reservoir vessel, at least one first switching valve is arranged for the optional closure or opening of the respective hydraulic line, wherein the drive of the piston-cylinder unit has a linear actuator in the form of a linear motor or rotation motor and gear mechanism, and wherein the pressure generating device is adapted to build up and reduce pressure by driving the linear actuator by a predetermined pressure rod path which is calculated taking into account an effective surface in a backward or forward stroke.
2. The pressure generating device according to claim 1, wherein pressure build-up in the hydraulic circuits is done simultaneously, one after the other, or with a time offset.
3. The pressure generating device according to claim 1, wherein the effective surfaces are different and are in a ratio of 1.5:1 to 2.5:1 to one another.
4. The pressure generating device according to claim 1, wherein the working spaces, the hydraulic lines, or the hydraulic circuits are connected to one another via a connecting line, wherein at least one second switching valve is arranged in the connecting line for the optional opening or closure of the connecting line, such that pressure build-up or pressure reduction is done with the acting or effecting working space.
5. The pressure generating device according to claim 1, wherein non-return valves with a closing direction from the working space of the pressure generating unit to the reservoir vessel are arranged parallel to the first switching valves.
6. The pressure generating device according to claim 1, wherein at least one pressure sensor measures pressure in at least one of the hydraulic lines.
7. The pressure generating device according to claim 1, wherein an actual pressure is calculated via a phase current of the electric drive measured with one of more redundant current sensors and a torque calculated from a torque constant, as well as one of the effective surfaces, and is used for pressure regulation.
8. The pressure generating device according to claim 1, wherein a third switching valve is associated with each hydraulically acting working space of the hydraulic consumers for the optional closure or opening of the respective hydraulic line to the pressure supply device.
9. The pressure generating device according to claim 1, wherein for pressure reduction in a respective one of the hydraulic consumers, hydraulic fluid is enabled to flow through the respective working space to the reservoir vessel or directly via an outlet valve into the reservoir vessel, wherein in each hydraulic connection to the respective one of the hydraulic consumers, a third switching valve is arranged between the respective working space and the respective one of the hydraulic consumers.
10. The pressure generating device according to claim 8, wherein in a case of pressure reduction in the reservoir vessel via the working space or spaces as well as well as via the first switching valves, the control device uses a pressure calculated by one or more pressure sensors in one or both hydraulic circuits and/or calculated from a phase current sensor, for regulation.
11. The pressure generating device according to claim 1, wherein, by adjusting the piston, the pressure is increased and/or reduced simultaneously or partly simultaneously in at least two hydraulic consumers.
12. The pressure generating device according to claim 1, wherein pressure supply to at least two of the hydraulic consumers is done with a multiplex operation.
13. The pressure generating device according to claim 1, wherein the pressure supply unit supplies at least two hydraulic consumers with pressure, wherein one consumer is a vehicle clutch, a chamber of a change speed selector, or a gear mechanism.
14. The pressure generating device according to claim 1, wherein the pressure supply unit supplies with pressure at least one of the hydraulic consumers having two hydraulic chambers and a bilaterally acting piston between.
15. The pressure generating device according to claim 1, wherein the pressure supply unit supplies at least two hydraulic consumers with pressure, wherein one hydraulic consumer is a valve hydraulic chamber in a cylinder head of an internal combustion engine and serves for the actuation of one or two gas exchange valves.
16. A method for the optional pressure build-up and pressure reduction in first and second hydraulic circuits to which at least two hydraulic chambers of one or more consumers are connected, with a pressure generating device which comprises a piston-cylinder unit that has a bilaterally acting piston, which separates first and second working spaces in the cylinder from one another in a sealing manner, and a drive configured to drive the piston of the piston-cylinder unit, wherein the drive has a linear actuator in the form of a linear motor or rotation motor and gear mechanism, wherein the piston has two effective surfaces and each effective surface of the piston respectively defines a working space of the first and second working spaces, wherein the pressure generating device is adapted to build up and reduce pressure by driving the linear actuator by a predetermined pressure rod path which is calculated taking into account the effective surface in a backward or forward stroke, wherein each of the first and second working spaces is connected via a hydraulic line to a respective hydraulic circuit, wherein at least one hydraulic chamber of a consumer is connected to respective ones of the first and second hydraulic circuits, wherein pressure build-up in one hydraulic chamber of a consumer associated with one hydraulic circuit is carried out by a forward stroke or return stroke of the piston via a working space, wherein both working spaces are switchable hydraulically connected with a reservoir, the method comprising: performing pressure reduction in one or both hydraulic circuits separately or at the same time, in a way that either: a) the pressure reduction in the first hydraulic circuit takes place by a return stroke of the piston which enlarges the first working space, wherein hydraulic fluid from the second working space is released through a hydraulic connection and a corresponding opened valve into the reservoir and/or the pressure reduction in the first hydraulic circuit is done via the first working space and the hydraulic line and the corresponding opened valve into the reservoir; or b) the pressure reduction in the second hydraulic circuit takes place by a forward stroke of the piston which enlarges the second working space, wherein hydraulic fluid from the first working space is released through a hydraulic connection and a corresponding opened valve into the reservoir and/or the pressure reduction in the second hydraulic circuit is done via the second working space and the hydraulic line and the corresponding opened valve into the reservoir.
17. The method according to claim 16, further comprising performing pressure build-up in the hydraulic circuits simultaneously, one after the other, or with a time offset.
18. The method according to claim 16, wherein the effective surfaces are different and are in a ratio of 1.5:1 to 2.5:1 to one another.
19. The method according to claim 16, wherein the pressure chambers, the hydraulic lines, or the hydraulic circuits are connected to one another via a connecting line, wherein at least one switching valve is arranged in the connecting line for the optional opening or closure of the connecting line, such that pressure build-up or pressure reduction is done with an acting or effecting working space.
20. The method according to claim 16, wherein a respective non-return valve with a closing direction from a respective working space of the pressure generating unit to the reservoir vessel is arranged parallel to a respective one of the valves associated with the respective working space and hydraulic connection to the reservoir.
21. The method according to claim 16, further comprising measuring pressure in at least one of the hydraulic lines leading to at least one of the consumers using at least one pressure sensor.
22. The method according to claim 16, further comprising: calculating an actual pressure via a phase current of the electric drive, measured with one of more redundant current sensors, and a torque calculated from a torque constant, as well as an effective piston surface; and performing pressure regulation using the calculated actual pressure.
23. The method according to claim 16, wherein a switching valve is associated with each hydraulically acting working space of the consumers for the optional closure or opening of a respective hydraulic line to the pressure supply device.
24. The method according to claim 16, further comprising enabling hydraulic fluid to flow through the respective working spaces to the reservoir vessel or to flow directly via an outlet valve into the reservoir vessel for pressure reduction in at least one consumer, wherein in each hydraulic connection to a respective consumer a switching valve is arranged between one of the working spaces and the respective consumer.
25. The method according to claim 24, wherein in the case of the pressure reduction in the reservoir vessel via the working space or spaces as well as via the switching valves, the control device uses the pressure calculated by one or more pressure sensors in one or both hydraulic circuits and/or calculated from the phase current sensor for regulation.
26. The method according to claim 16, further comprising at least partly simultaneously increasing or reducing pressure in at least two consumers by adjusting the piston.
27. The method according to claim 16, wherein the pressure supply of at least two consumers is done with a multiplex operation.
28. The method according to claim 16, wherein the pressure supply unit supplies at least two consumers with pressure, wherein one consumer is a vehicle clutch, a chamber of a change speed selector, or a gear mechanism.
29. The method according to claim 16, wherein the pressure supply unit supplies at least one consumer with two hydraulic chambers and a bilaterally acting piston between.
30. The method according to claim 16, wherein the pressure supply unit supplies at least two consumers with pressure, wherein one consumer is a valve hydraulic chamber in the cylinder head of an internal combustion engine and serves for the actuation of one or two gas exchange valves.
Description
DESCRIPTION OF THE FIGURES
(1) Various possible embodiments of the pressure generating device according to the invention are described in more detail hereinafter with the aid of the drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12) The pressure generating device regulates the pressure in the two hydraulic circuits K1 and K2. Pressure sensors 7 and 7a are arranged in the feed lines H3, H4 between the working spaces 3a, 3b and the hydraulic circuits K1 and K2. The pressure sensors 7 or 7a can be dispensed with for the regulation if the torque of the motor M is calculated via the phase current measurement and the system pressure in the hydraulic line H3, H4 is calculated via the effective cross-sectional surface, in which no pressure sensor is present. However, for safety considerations and in order to calibrate the pressure volume characteristic line at least one pressure sensor is desirable. Also, the phase current measurement can be designed to be redundant so as to be able to completely dispense with the pressure sensors.
(13) In addition, two switchable valves PD1 or PD2 are provided, which can also be termed pressure reduction valves, which are arranged in the hydraulic line H1, H2 connecting the respective working space 3a, 3b with the reservoir vessel 5. A pressure reduction from both working spaces 3a, 3b into the reservoir vessel 5 is thus possible. By opening one or both valves PD1 or PD2 the pressure can be reduced in a controlled manner during the forward or reverse stroke via path control of the path sk or stopping the double-stroke piston 1. In this connection, at least one of the two pressure sensors 7, 7a or the current measurement is used for the pressure reduction regulation. This is particularly advantageous compared to a pressure regulation via conventional outlet valves with PWM (pulse-width modulation) operation, since the pressure can be reduced in a controlled manner with a high degree of accuracy. With conventional outlet regulation with upstream connected closed switching valves (e.g. outlet valve between SV1 and consumer V1 or outlet valve between consumers V2 and SV2) this pressure regulation accuracy is not possible, since no pressure sensor can be used for the pressure reduction regulation in such an arrangement as is normal in brake regulation systems.
(14)
(15) Two hydraulic circuits K1 and K2 are supplied by the pressure generating device. When the valve ShV is closed the circuit 1 is supplied with pressure in the forward stroke and the circuit 2 is supplied with pressure in the reverse stroke. When the valve ShV is open, in the forward stroke and reverse stroke both the circuit K1 and K2 are jointly supplied with pressure via the effective surface A1-A2 (in the forward stroke) and A2 (in the reverse stroke). The pressure in at least one hydraulic line H3, H4 is determined by means of a pressure sensor 7, optionally also by means of the two pressure sensors 7, 7a. A pressure sensor can be dispensed with for the regulation if the torque of the motor M is calculated via the phase current measurement and the system pressure is calculated via the effective cross-sectional area.
(16)
(17) This expansion produces a larger functional scope for the regulation of the consumers. In this connection the double-stroke piston 1 has via the stroke control, partially with the use of the pressure volume characteristic curve and the pressure sensor 7a and 7b (see the implementation in
(18) For the implementation of these functions the valves in
(19) TABLE-US-00001 Double-stroke Pressure build-up P.sub.auf. K1 Pressure build-up P.sub.auf K2 piston stroke Forward Reverse Forward Reverse direction stroke stroke stroke stroke ShV 0 1 With 0 SV1 1 0 switching 0 SV2 0 0 FIG. 1 PD1 0 0 1b ShV, SV2 0 PD2 0 0 open 0
(20) TABLE-US-00002 Double-stroke Pressure reduction p.sub.ab. K1 Pressure reduction p.sub.ab.K2 piston stroke Forward Reverse Forward Reverse direction stroke stroke stroke stroke ShV 1 1 0 With SV1 0 1 0 switching SV2 0 0 1 4a(SV1 at PD1 1 0 1 the PD2 0 0 0 consumer) SV2 and ShV open
(21) TABLE-US-00003 Pressure reduction Pressure reduction Double-stroke p.sub.abK1 + K2 p.sub.abK1 + K2 piston stroke Forward Reverse Forward Reverse direction stroke stroke stroke stroke ShV 1 1 1 1 SV1 1 0 1 0 SV2 1 1 1 1 PD1 0 0 0 1 PD2 0 0 0 0
Designations:
0 Valve closed
1: Valve opened
(22) Further degrees of freedom of the simultaneously regulated pressure build-up and pressure reduction can be used if the valve PD1 and also the valve PD2 are provided and employed. In this way, in addition to the aforementioned possibilities the pressure in in each case one of the two hydraulic circuits K1, K2 or also in both hydraulic circuits K1 and K2 pressure regulated via the chambers 3a, 3b of the double-stroke piston can be reduced in a controlled manner by using the pressure sensors 7 and 7a and the valves PD1, PD2.
(23)
(24)
(25) This method is used in particular in the pressure build-up and pressure reduction of coupling actuators and further consumers, such as for example change speed selectors, if no simultaneous pressure build-up and pressure reduction is necessary, i.e. either a coupling or a change speed selector is operated in sequence.
(26) A ratio of the chamber areas of the double-stroke piston of approximately A1/A2=2 is used as the basis in the representation. The pressure build-up begins starting from an initial pressure sO.sub.A1. A desired regulating pressure p1 is adjusted by modulating the linear actuator during the pressure build-up paid with area A1, for example in the forward stroke up to the position S.sub.p1, and during the pressure build-up p.sub.aufII with area A2, for example in the reverse stroke up to the position Sp.sub.3. The pressure-path characteristic curve forms the basis for the regulation, and illustrates the non-linear connection between pressure and path. Also pressures lower than p1 can also be adjusted via the pressure-path characteristic curve. On switching to the effective surface A2 the pressure-volume characteristic curve is displaced, and a new reference path S.sub.p3 is formed. Pressure changes can be adjusted by adjusting difference paths Dsk. The path-controlled pressure regulating strategy has the advantage that the pressure can be adjusted significantly more effectively if the regulation is performed by stroke and not by using the pressure sensor, since in this way pressure fluctuations and elasticities of the pressure line cannot influence the regulation as interference quantities and no stringent demands need be placed in the accuracy of pressure sensors.
(27) If the pressure regulation unit according to
(28)
(29) For this purpose, starting from the position S1 the piston is adjusted in the reverse stroke from the position S1 to the position S2. The pressure of the coupling K1 is reduced from the operating pressure P.sub.K1 to approximately zero, while at the same time the pressure in the coupling K2 is increased from approximately zero to p.sub.K2. The actuator is then moved further to the position S2 until the operating pressure pK2 is reached. In the reverse stroke movement the missing volume is conveyed from the storage chamber via the non-return valves to the front chamber of the double-stroke piston, in order to avoid a negative pressure. Compared to a sequential method this method has the significant advantage that one coupling K1 can be released very quickly, while the coupling K2 is applied at the same time.
(30) This is achieved in particular for a switching process with minimum time delay, which is required with a double coupling system. In addition, the pressure in one coupling can be used as energy source, so that only a drive motor with a minimum power demand is necessary, and the dynamics of the switching process compared to a two-actuator system with the same motor can be significantly improved in the switching process, since the stored hydraulic energy can be utilised in the switching process.
(31) By using a ShV valve and corresponding actuation the control can in addition be optimised, for example in that the procedure for releasing a coupling K1 is synchronised with the application procedure of the second coupling, i.e. the procedure is terminated with an adjustment path in the middle between S1 and S2 (i.e. S=0.5(S1+S2)).
(32) In particular in the reverse procedure (i.e. coupling K2 is released from the operating pressure pK2 by an adjustment path S2), the use of the AV valve is desirable, otherwise the operating pressure pK1 of the coupling K1 is exceeded. A remedy is also the use of discharge valves (PD1 or PD2) or further outlet valves in the system. Here the PD1 valve is important, since the pressure reduction in the coupling K1 can be accurately controlled via the discharge valve PD1 using the pressure sensor in K1, even without using a ShV valve. PD1 and ShV are therefore alternatives and both are not absolutely necessary. The PD2 valve has a similar importance when the surface ratio A1/A2 is approximately equal and the coupling actuator K2 has a larger volume.
(33) As an alternative to the pressure supply unit, also the double-stroke piston pressure supply unit with a valve switching as illustrated in
(34)
(35) Thanks to the provision of outlet valves, in a system introduction the advantage of an exact pressure build-up regulation via piston path control as well as the simultaneous pressure change possibility (pressure reduction in chamber V1k, pressure build-up in chamber V2K) via the mode of operation of the double-stroke piston can be used in a first step, especially in the actuation of two couplings that have to be switched simultaneously.
(36) In addition, the valve ShV with an area ratio A1/A2 of approximately 2:1 can be used with the same volume management of the couplings V1 and V2 for the downsizing of the torque of the drive motor. In this way, starting from a specific operating pressure (ca. 50% of the operating pressure) in the forward stroke the hydraulically effective surface can be halved and is then approximately twice as large as in the reverse stroke.
(37) The currentless open switching valves SV1 and SV2 mean that when the target pressure of the coupling is reached by flow of current they are closed and the pressure in the slave piston hydraulics is maintained with a low valve current. In this way the power load of the motor M and the performance requirement can be reduced and the regulation can be facilitated, in particular when the target pressure is reached the consumer can be disconnected and in a sequential step the other consumer can be adjusted to the target pressure value via the pressure volume control.
(38) As an alternative to the pressure supply unit the pressure generating device can also be used with a valve switching as illustrated in
(39)
(40) Due to the expansion of the coupling actuation system to further consumers the system can be significantly simplified compared to conventional double coupling systems, in which a drive mechanism is provided for each change speed selector and each coupling. Since switching valves are comparatively favourable and light also with a low flow resistance, significant cost savings and weight reduction can thereby be achieved.
(41)
(42) In this implementation the pressure is supplied in the chamber V1K2 or V1K2 and the piston is adjusted very accurately with the pressure regulating method according to the invention. In the application the consumers can for example represent a steering mechanism or change speed selector (V1) as well as a coupling (V2).
(43) Further consumers V3, V4 with upstream connected switching valves SV4 and SV5 with the operating principle of the consumers V1 and/or V2 can be connected to the hydraulic circuits K1 and K2 and operated in multiplex operations. Thus, for example, a complete double coupling gear mechanism (with 2 couplings, 4 change speed selectors) or a plurality of couplings as well as a steering mechanism can be operated with a pressure supply unit and other hydraulic systems with a central actuator can be supplied with pressure (e.g. electrohydraulic valve operation).
LIST OF REFERENCE NUMERALS
(44) 1 Bilaterally acting piston or double-stroke piston 2 Pressure rod piston 3a Chamber 4a Non-return valve 4b Non-return valve 5 Reservoir vessel 6a Non-return valve 6b Non-return valve 7 Pressure sensor 8 Ball-type linear drive 9a Bearing 9b Bearing 10 Rotor 11 Stator 12 Excitation coils 13 Housing 14 Transducer 15 Armature 15a Permanent magnets 16 Stator with excitation coils 17 Linear path sensor 20 Pressure regulating unit 21a Pressure build-up valve 21a Pressure release valve 22a Pressure build-up valve 22b Pressure release valve 23 Line 24 Line 32a Line 32b Line 33a Solenoid valve 33b Solenoid valve 34 Control piston cylinder unit 35 Pressure chamber 36 Seal 37 Pressure piston 38 Spring 39 Active piston 40 Control piston cylinder unit 41 Pressure chamber 42 Pressure chamber 43 Control piston 44 Seal 45 Sniffing hole seal 46 Reservoir vessel 47 Pressure sensor 48 Path simulator 48 Pedal unit 50 Hydraulic circuit 51 Hydraulic circuit 52 Pressure sensor 53 Pressure sensor 54 Path sensor 55 Electric control and regulating unit (ECU) AV Switchable pressure compensation valve D1 Seal D2 Seal K1 Hydraulic circuit K2 Hydraulic circuit SiV Safety valve Sk Path TV Isolation valve V1 Consumer V2 Consumer V3 Consumer and coupling actuation V4 Consumer and brake system