Electrical connector for connecting to a flat cable and electrical assembly using same
12401148 · 2025-08-26
Assignee
Inventors
Cpc classification
H01R13/62
ELECTRICITY
H01R12/59
ELECTRICITY
H01R13/639
ELECTRICITY
H01R12/77
ELECTRICITY
H01R12/61
ELECTRICITY
H01R12/78
ELECTRICITY
International classification
H01R12/78
ELECTRICITY
H01R12/59
ELECTRICITY
H01R12/61
ELECTRICITY
H01R12/77
ELECTRICITY
H01R13/516
ELECTRICITY
Abstract
An electrical connector configured for connection with a flat cable includes a housing and a wedge, in some configurations. The housing may include an internal cavity, a slot in communication with the cavity and configured for receiving said flat cable, and/or a contact plate disposed within the cavity. The wedge may be configured for connection with the contact plate. The housing and the wedge may be configured to secure a portion of said flat cable in the cavity. An electrical assembly may include the electrical connector, a second electrical connector having an identical configuration as the electrical connector, said flat cable, and/or a second flat cable. In an assembled configuration, the second electrical connector may be connected to the electrical connector such that said flat cable is electrically connected to the said second flat cable.
Claims
1. An electrical connector for a flat cable, the electrical connector comprising: a housing, including: an internal cavity; a slot in communication with the internal cavity, the slot receiving said flat cable; and a contact plate disposed in the internal cavity; and a wedge that connects with the contact plate, the wedge formed separately from the housing; wherein the housing and the wedge secure a portion of said flat cable in the cavity; and wherein the housing includes: an end wall; a first sidewall extending from the end wall; a second sidewall spaced from the first sidewall; a third sidewall extending from the first sidewall towards the second sidewall; a fourth sidewall spaced apart from the third sidewall; a fifth sidewall extending from the second sidewall towards the first sidewall, the fifth sidewall having a first portion and a second portion, and the first portion terminating before the first sidewall; and a sixth sidewall spaced apart from the fifth sidewall.
2. The electrical connector of claim 1, wherein the housing includes: a latch extending from an end wall of the housing and spaced apart from a first sidewall of the housing; and a protrusion extending from a second sidewall of the housing; and wherein in an assembled configuration: the latch engages a second protrusion of a second electrical connector, and the protrusion engages a second latch of said second electrical connector.
3. The electrical connector of claim 1, wherein the housing includes a mount that connects with a fastener to connect the electrical connector with an external object.
4. The electrical connector of claim 1, wherein the housing is reversible such that it can be mated with a second housing of a second connector to connect said flat cable with a second flat cable.
5. The electrical connector of claim 1, wherein the internal cavity includes a first cavity portion disposed between a first lateral side surface of the contact plate and a first interior surface of the housing; and the internal cavity includes a second cavity portion disposed between a second lateral side surface of the contact plate and a second interior surface of the housing.
6. The electrical connector of claim 5, wherein in an assembled configuration, a portion of a first sidewall of the wedge is disposed in the first cavity portion and a portion of a second sidewall of the wedge is disposed within the second cavity portion.
7. An electrical assembly, comprising: the electrical connector of claim 1; a second electrical connector identical to the electrical connector; the flat cable; and a second flat cable; wherein the second electrical connector connects with the second flat cable and the electrical connector; and in an assembled configuration, the second electrical connector is connected to the electrical connector such that the flat cable is electrically connected to the second flat cable.
8. The electrical assembly of claim 7, wherein the flat cable and the second flat cable each include at least one exposed electrical conductor; and in the assembled configuration, (i) the at least one conductor of the flat cable is in contact with the contact plate of the electrical connector, (ii) the at least one conductor of the second flat cable is in contact with the contact plate of the second electrical connector, and (iii) the contact plate of the electrical connector is disposed adjacent to the contact plate of the second electrical connector such that the at least one conductor of the flat cable is electrically connected to the at least one conductor of the second flat cable.
9. The electrical assembly of claim 7, wherein the electrical connector and the second electrical connector each include a first sidewall and a second sidewall spaced apart from the first sidewall; and in the assembled configuration, (i) an outer surface of the first sidewall of the electrical connector is in contact with an inner surface of the second sidewall of the second electrical connector, and (ii) an outer surface of the first sidewall of the second electrical connector is in contact with an inner surface of the second sidewall of the electrical connector.
10. The electrical assembly of claim 7, wherein the electrical connector and the second electrical connector each include a protrusion and a latch having a void; and in the assembled configuration, (i) the protrusion of the electrical connector is at least partially disposed within the void of the latch of the second electrical connector, and (ii) the protrusion of the second electrical connector is at least partially disposed within the void of the latch of the electrical connector.
11. The electrical assembly of claim 7, wherein the electrical connector and the second electrical connector each include a sidewall and an additional sidewall spaced apart from the sidewall; and in the assembled configuration, (i) an outer surface of the sidewall of the electrical connector is flush with an outer surface of the sidewall of the second electrical connector, and (ii) an outer surface of the additional sidewall of the electrical connector is aligned flush with an outer surface of the additional sidewall of the second electrical connector.
12. A method of assembling the electrical assembly of claim 7, the method comprising: inserting the flat cable into the slot of the electrical connector; folding, via a folding tool, an end of the flat cable; disposing the folded end of the flat cable in contact with the contact plate of the electrical connector; and securing the flat cable to the contact plate via the wedge.
13. The method of claim 12, including: inserting the second flat cable into a slot of the second electrical connector; folding, via the folding tool, an end of the second flat cable; disposing the folded end of the second flat cable in contact with a contact plate of the second electrical connector; and securing the second flat cable to the contact plate via a wedge of the second electrical connector.
14. The method of claim 13, including connecting the electrical connector to the second electrical connector such that at least one exposed electrical conductor of the flat cable in contact with the contact plate of the electrical connector is electrically connected with at least one exposed electrical conductor of the second flat cable in contact with the contact plate of the second electrical connector.
15. The method of claim 12, including, prior to folding the end of the flat cable, moving the flat cable in a first direction through the electrical connector such that the end of the flat cable is disposed outside of the electrical connector.
16. The method of claim 15, wherein disposing the folded end of the flat cable in contact with the contact plate of the electrical connector includes moving the flat cable in a second direction that is opposite the first direction such that the flat cable is in contact with a first surface and a second surface of the contact plate.
17. An electrical connector for a flat cable, the electrical connector comprising: a housing, including: an internal cavity; a slot in communication with the internal cavity, the slot receiving said flat cable; and a contact plate disposed in the internal cavity; and a wedge that connects with the contact plate, the wedge formed separately from the housing; wherein the housing and the wedge secure a portion of said flat cable in the cavity; and wherein: the contact plate extends from a first end of the housing towards a second end of the housing; the contact plate includes a first surface that slopes downward from the first end towards the second end, and a second surface that is spaced from the first surface; and in an assembled configuration, the first surface and the second surface contact said flat cable.
18. The electrical connector of claim 17, wherein the housing includes: an end wall; a first sidewall extending from the end wall; a second sidewall spaced from the first sidewall; a third sidewall extending from the first sidewall towards the second sidewall; a fourth sidewall spaced apart from the third sidewall; a fifth sidewall extending from the second sidewall towards the first sidewall, the fifth sidewall having a first portion and a second portion, and the first portion terminating before the first sidewall; and a sixth sidewall spaced apart from the fifth sidewall.
19. The electrical connector of claim 18, wherein a first distance from an outer surface of the third sidewall to an outer surface of the fourth sidewall is less than a second distance from an outer surface of the fifth sidewall to an outer surface of the sixth sidewall; and the third sidewall, the fourth sidewall, the fifth sidewall, and the sixth sidewall are parallel.
20. The electrical connector of claim 17, wherein the wedge includes: a base having a first end and a second end; a first sidewall and a second sidewall extending from the first end towards the second end; and a connecting portion connected to the first sidewall and the second sidewall and spaced apart from the base; wherein in the assembled configuration, the wedge is connected with the contact plate such that a first part of said flat cable is disposed between the base and the second surface of the contact plate and a second part of said flat cable is disposed between the connecting portion and the first surface of the contact plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) While the claims are not limited to a specific illustration, an appreciation of various aspects may be gained through a discussion of various examples. The drawings are not necessarily to scale, and certain features may be exaggerated or hidden to better illustrate and explain an innovative aspect of an example. Further, the exemplary illustrations described herein are not exhaustive or otherwise limiting, and embodiments are not restricted to the precise form and configuration shown in the drawings or disclosed in the following detailed description. Exemplary illustrations are described in detail by referring to the drawings as follows:
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DETAILED DESCRIPTION
(13) Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the various described embodiments. However, it will be apparent to one of ordinary skill in the art that the various described embodiments may be practiced without these specific details. In other instances, well-known methods, procedures, components, circuits, and networks have not been described in detail so as not to unnecessarily obscure aspects of the embodiments.
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(32) In an assembled configuration, the protrusion 170 of the electrical connector 110 is at least partially disposed within the void 190 of the latch 160 of the second electrical connector 110, and/or the protrusion 170 of the second electrical connector 110 is at least partially disposed within the void 190 of the latch 160 of the electrical connector 110 (see, e.g.,
(33) Optionally, in an assembled configuration, the electrical connectors 110, 110 cooperate to form a generally rectangular prism. In certain examples, the housings 130, 130, when connected, may form six planar outer surfaces and/or only the latches 160, 160, the protrusions 170, 170, and the mounts 180, 180 may extend from the outer surfaces of the housings 130, 130.
(34) This disclosure includes, without limitation, the following embodiments: 1. An electrical connector for a flat cable, the electrical connector comprising: a housing, including: an internal cavity; a slot in communication with the internal cavity, the slot receiving said flat cable; and a contact plate disposed in the internal cavity; and a wedge that connects with the contact plate, the wedge formed separately from the housing; wherein the housing and the wedge secure a portion of said flat cable in the cavity. 2. The electrical connector according to embodiment 1, wherein the housing includes: an end wall; a first sidewall extending from the end wall; a second sidewall spaced from the first sidewall; a third sidewall extending from the first sidewall towards the second sidewall; a fourth sidewall spaced apart from the third sidewall; a fifth sidewall extending from the second sidewall towards the first sidewall, the fifth sidewall having a first portion and a second portion, and the first portion terminating before the first sidewall; and a sixth sidewall spaced apart from the fifth sidewall. 3. The electrical connector according to embodiment 1 or 2, wherein a first distance from an outer surface of the third sidewall to an outer surface of the fourth sidewall is less than a second distance from an outer surface of the fifth sidewall to an outer surface of the sixth sidewall; and the third sidewall, the fourth sidewall, the fifth sidewall, and the sixth sidewall are parallel. 4. The electrical connector according to any preceding embodiment, wherein the housing includes: a latch extending from an end wall of the housing and spaced apart from a first sidewall of the housing; and a protrusion extending from a second sidewall of the housing; and wherein in an assembled configuration: the latch engages a second protrusion of a second electrical connector, and the protrusion engages a second latch of said second electrical connector. 5. The electrical connector according to any preceding embodiment, wherein the housing includes a mount that connects with a fastener to connect the electrical connector with an external object. 6. The electrical connector according to any preceding embodiment, wherein: the contact plate extends from a first end of the housing towards a second end of the housing; the contact plate includes a first surface that slopes downward from the first end towards the second end, and a second surface that is spaced from the first surface; and in an assembled configuration, the first surface and the second surface contact said flat cable. 7. The electrical connector according to any preceding embodiment, wherein the wedge includes: a base having a first end and a second end; a first sidewall and a second sidewall extending from the first end towards the second end; and a connecting portion connected to the first sidewall and the second sidewall and spaced apart from the base; wherein in the assembled configuration, the wedge is connected with the contact plate such that a first part of said flat cable is disposed between the base and the second surface of the contact plate and a second part of said flat cable is disposed between the connecting portion and the first surface of the contact plate. 8. The electrical connector according to any preceding embodiment, wherein the housing is reversible such that it can be mated with a second housing of a second connector to connect said flat cable with a second flat cable. 9. The electrical connector according to any preceding embodiment, wherein the internal cavity includes a first cavity portion disposed between a first lateral side surface of the contact plate and a first interior surface of the housing; and the internal cavity includes a second cavity portion disposed between a second lateral side surface of the contact plate and a second interior surface of the housing. 10. The electrical connector according to any preceding embodiment, wherein in an assembled configuration, a portion of a first sidewall of the wedge is disposed in the first cavity portion and a portion of a second sidewall of the wedge is disposed within the second cavity portion. 11. An electrical assembly, comprising: the electrical connector according to any preceding embodiment; a second electrical connector identical to the electrical connector; the flat cable; and a second flat cable; wherein the second electrical connector connects with the second flat cable and the electrical connector; and in an assembled configuration, the second electrical connector is connected to the electrical connector such that the flat cable is electrically connected to the second flat cable. 12. The electrical assembly according to embodiment 11, wherein the flat cable and the second flat cable each include at least one exposed electrical conductor; and in the assembled configuration, (i) the at least one conductor of the flat cable is in contact with the contact plate of the electrical connector, (ii) the at least one conductor of the second flat cable is in contact with the contact plate of the second electrical connector, and (iii) the contact plate of the electrical connector is disposed adjacent to the contact plate of the second electrical connector such that the at least one conductor of the flat cable is electrically connected to the at least one conductor of the second flat cable. 13. The electrical assembly according to embodiments 11 or 12, wherein the electrical connector and the second electrical connector each include a first sidewall and a second sidewall spaced apart from the first sidewall; and in the assembled configuration, (i) an outer surface of the first sidewall of the electrical connector is in contact with an inner surface of the second sidewall of the second electrical connector, and (ii) an outer surface of the first sidewall of the second electrical connector is in contact with an inner surface of the second sidewall of the electrical connector. 14. The electrical assembly according to any of embodiments 11-13, wherein the electrical connector and the second electrical connector each include a protrusion and a latch having a void; and in the assembled configuration, (i) the protrusion of the electrical connector is at least partially disposed within the void of the latch of the second electrical connector, and (ii) the protrusion of the second electrical connector is at least partially disposed within the void of the latch of the electrical connector. 15. The electrical assembly according to any of embodiments 11-14, wherein the electrical connector and the second electrical connector each include a sidewall and an additional sidewall spaced apart from the sidewall; and in the assembled configuration, (i) an outer surface of the sidewall of the electrical connector is flush with an outer surface of the sidewall of the second electrical connector, and (ii) an outer surface of the additional sidewall of the electrical connector is aligned flush with an outer surface of the additional sidewall of the second electrical connector. 16. A method of assembling the electrical assembly according to embodiment 11, the method comprising: inserting the flat cable into the slot of the electrical connector; folding, via a folding tool, an end of the flat cable; disposing the folded end of the flat cable in contact with the contact plate of the electrical connector; and securing the flat cable to the contact plate via the wedge. 17. The method according to embodiment 16, including: inserting the second flat cable into a slot of the second electrical connector; folding, via the folding tool, an end of the second flat cable; disposing the folded end of the second flat cable in contact with a contact plate of the second electrical connector; and securing the second flat cable to the contact plate via a wedge of the second electrical connector. 18. The method according to embodiment 16 or 17, including, prior to folding the end of the flat cable, moving the flat cable in a first direction through the electrical connector such that the end of the flat cable is disposed outside of the electrical connector. 19. The method according to any of embodiments 16-18, wherein disposing the folded end of the flat cable in contact with the contact plate of the electrical connector includes moving the flat cable in a second direction that is opposite the first direction such that the flat cable is in contact with a first surface and a second surface of the contact plate. 20. The method according to any of embodiments 16-19, including connecting the electrical connector to the second electrical connector such that at least one exposed electrical conductor of the flat cable in contact with the contact plate of the electrical connector is electrically connected with at least one exposed electrical conductor of the second flat cable in contact with the contact plate of the second electrical connector.
(35) Various examples/embodiments are described herein for various apparatuses, systems, and/or methods. Numerous specific details are set forth to provide a thorough understanding of the overall structure, function, manufacture, and use of the examples/embodiments as described in the specification and illustrated in the accompanying drawings. It will be understood by those skilled in the art, however, that the examples/embodiments may be practiced without such specific details. In other instances, well-known operations, components, and elements have not been described in detail so as not to obscure the examples/embodiments described in the specification. Those of ordinary skill in the art will understand that the examples/embodiments described and illustrated herein are non-limiting examples, and thus it can be appreciated that the specific structural and functional details disclosed herein may be representative and do not necessarily limit the scope of the embodiments.
(36) Reference throughout the specification to examples, in examples, with examples, various embodiments, with embodiments, in embodiments, or an embodiment, or the like, means that a particular feature, structure, or characteristic described in connection with the example/embodiment is included in at least one embodiment. Thus, appearances of the phrases examples, in examples, with examples, in various embodiments, with embodiments, in embodiments, or an embodiment, or the like, in places throughout the specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more examples/embodiments. Thus, the particular features, structures, or characteristics illustrated or described in connection with one embodiment/example may be combined, in whole or in part, with the features, structures, functions, and/or characteristics of one or more other embodiments/examples without limitation given that such combination is not illogical or non-functional. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the scope thereof.
(37) It should be understood that references to a single element are not necessarily so limited and may include one or more of such element. Any directional references (e.g., plus, minus, upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of examples/embodiments.
(38) Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements, relative movement between elements, direct connections, indirect connections, fixed connections, movable connections, operative connections, indirect contact, and/or direct contact. As such, joinder references do not necessarily imply that two elements are directly connected/coupled and in fixed relation to each other. Connections of electrical components, if any, may include mechanical connections, electrical connections, wired connections, and/or wireless connections, among others. The use of e.g. in the specification is to be construed broadly and is used to provide non-limiting examples of embodiments of the disclosure, and the disclosure is not limited to such examples.
(39) While processes, systems, and methods may be described herein in connection with one or more steps in a particular sequence, it should be understood that such methods may be practiced with the steps in a different order, with certain steps performed simultaneously, with additional steps, and/or with certain described steps omitted.
(40) One or more includes a function being performed by one element, a function being performed by more than one element, e.g., in a distributed fashion, several functions being performed by one element, several functions being performed by several elements, or any combination of the above.
(41) It will also be understood that, although the terms first, second, etc. are, in some instances, used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first contact could be termed a second contact, and, similarly, a second contact could be termed a first contact, without departing from the scope of the various described embodiments. The first contact and the second contact are both contacts, but they are not the same contact.
(42) The terminology used in the description of the various described embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used in the description of the various described embodiments and the appended claims, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term and/or as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. It will be further understood that the terms includes, including, comprises, and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(43) All matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the present disclosure.