Water heating system
12410944 ยท 2025-09-09
Assignee
Inventors
- Saman Beyhaghi (Montgomery, AL, US)
- Atilhan Manay (Roswell, GA, US)
- Shubham Srivastava (Montgomery, AL, US)
- Qian Zhang (Montgomery, AL)
- Tobey Fowler (Montgomery, AL, US)
Cpc classification
F24H1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F22D7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A water heating system having a tank and one or more heat sources for heating water is provided. The water heating system includes a water outlet for allowing egress of water from the tank and a dip tube for allowing ingress of water into the tank. The dip tube includes a first end for coupling with a water source and a second end disposed proximate a base of the tank for discharging water into the tank through an array of holes. Each of the holes is defined in a side wall of the dip tube and laterally discharges water with respect to a longitudinal axis of the second end of the dip tube.
Claims
1. A water heating system comprising: a tank; one or more heat sources in thermal communication with the tank and configured to heat water within the tank; a water outlet configured to allow egress of water from the tank; and a dip tube configured to allow ingress of water into the tank, comprising: a body portion defining a first end configured to couple with a water source; and an elongated portion defining a second end distal to the first end and disposed proximate a base of the tank and configured to discharge the water to the tank substantially along a horizontal plane through an array of circular holes, the second end comprising an end cap configured to terminally close the second end and prevent vertical discharge of the water therefrom; wherein the array of holes comprises three rows of holes defined around a longitudinal axis of the dip tube, wherein each row of holes comprises three holes and is radially offset 60 from each adjacent row of holes; and wherein the body portion is axially and vertically aligned with respect to the longitudinal axis of the elongated portion and the second end of the dip tube.
2. The water heating system of claim 1, wherein each of the three holes within each row of holes are defined at equilateral distances about a circumference of the second end of the dip tube.
3. The water heating system of claim 2, wherein the rows of holes are evenly spaced.
4. The water heating system of claim 3, wherein the adjacent holes of each row are positioned 120 apart.
5. The water heating system of claim 1, wherein each hole of the second row is aligned at an approximate middle of two adjacent holes of the first row.
6. The water heating system of claim 1, wherein the dip tube comprises one or more guide members disposed at an inner surface of a side wall thereof and configured to guide discharge of the water through the array of holes.
7. The water heating system of claim 1, wherein the elongated portion is detachably coupled with the body portion of the dip tube.
8. The water heating system of claim 1, wherein each hole of the array of holes defined in the elongated portion is positioned to direct water away from a wall of the tank.
9. The water heating system of claim 1, wherein a cross sectional area of the elongated portion tapers towards the base of the tank.
10. The water heating system of claim 1, wherein a sum of cross-sectional area of each hole of the array of holes is greater than a cross-sectional area of the second end of the dip tube.
11. The water heating system of claim 1, wherein a sum of cross-sectional area of each hole of the array of holes is at least 50 percent higher than a cross-sectional area of the second end of the dip tube.
12. The water heating system of claim 1, wherein the dip tube includes a conical protrusion extending inwardly from the second end.
13. The water heating system of claim 1, wherein a side portion of a side wall of the dip tube nearest an inner surface of the tank omits any of the array of holes.
14. The water heating system of claim 1, wherein the dip tube is configured to discharge the water such that a first hour rating of the water heater system with the dip tube is from about 1 percent to about 10 percent greater than a first hour rating of a water heater system having an otherwise identical dip tube with an open second end and no holes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A better understanding of embodiments of the present disclosure (including alternatives and/or variations thereof) may be obtained with reference to the detailed description of the embodiments along with the following drawings, in which:
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DETAILED DESCRIPTION
(10) Throughout this disclosure, various aspects of the disclosed technology can be presented in a range format (e.g., a range of values). It should be understood that such descriptions are merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the disclosed technology. Accordingly, the description of a range should be considered to have specifically disclosed all the possible subranges as well as individual rational numerical values within that range. For example, a range described as being from 1 to 6 includes the values 1, 6, and all values therebetween. Likewise, a range described as being between 1 and 6 includes the values 1, 6, and all values therebetween. The same premise applies to any other language describing a range of values. That is to say, the ranges disclosed herein are inclusive of the respective endpoints, unless otherwise indicated.
(11) Herein, the use of terms such as having, has, including, or includes are open-ended and are intended to have the same meaning as terms such as comprising or comprises and not preclude the presence of other structure, material, or acts. Similarly, though the use of terms such as can or may are intended to be open-ended and to reflect that structure, material, or acts are not necessary, the failure to use such terms is not intended to reflect that structure, material, or acts are essential. To the extent that structure, material, or acts are presently considered to be essential, they are identified as such.
(12) In the following description, numerous specific details are set forth. But it is to be understood that embodiments of the disclosed technology may be practiced without these specific details. In other instances, well-known methods, structures, and techniques have not been shown in detail in order not to obscure an understanding of this description. References to one embodiment, an embodiment, example embodiment, some embodiments, certain embodiments, various embodiments, etc., indicate that the embodiment(s) of the disclosed technology so described may include a particular feature, structure, or characteristic, but not every embodiment necessarily includes the particular feature, structure, or characteristic. Further, repeated use of the phrase in one embodiment does not necessarily refer to the same embodiment, although it may.
(13) Throughout the specification and the claims, the following terms take at least the meanings explicitly associated herein, unless the context clearly dictates otherwise. The term or is intended to mean an inclusive or. Further, the terms a, an, and the are intended to mean one or more unless specified otherwise or clear from the context to be directed to a singular form.
(14) Unless otherwise specified, the use of the ordinal adjectives first, second, third, etc., to describe a common object, merely indicate that different instances of like objects are being referred to and are not intended to imply that the objects so described should be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
(15) Reference will now be made in detail to example embodiments of the disclosed technology, examples of which are illustrated in the accompanying drawings and disclosed herein. Wherever convenient, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Moreover, references to various elements described herein, are made collectively or individually when there may be more than one element of the same type. However, such references are merely exemplary in nature. It may be noted that any reference to elements in the singular may also be construed to relate to the plural and vice-versa without limiting the scope of the disclosure to the exact number or type of such elements unless set forth explicitly in the appended claims.
(16) Referring to
(17) The system 100 further includes one or more heat sources in thermal communication with the tank. The one or more heat sources can be or include any source of heat capable of heating water (e.g., one or more electrical heating elements, combustion-type heating, heat pump). As illustrated, the system can include one or more heating elements coupled to the wall 104 and configured to heat water. In an embodiment, a first heating element 116 is disposed proximate the top end 114 of the tank 102 and a second heating element 118 is disposed proximate a base 120 of the tank 102. The first heating element 116 and the second heating element 118 may be attached to the wall 104 using a first coupling 124 and a second coupling 126, respectively. Electric current supply to the first heating element 116 and the second heating element 118 may be routed through the first coupling 124 and the second coupling 126, respectively. The system 100 can further include a first thermostat 128 and a second thermostat 130 configured to sense temperature of water proximate the top end 114 and the base 120, respectively, of the tank 102. The first heating element 116 and the second heating element 118 can extend parallel to the base 120.
(18) The dip tube 106 extends from the inlet fitting 110 downward towards the base 120 of the tank 102 to supply colder water to the tank 102. The dip tube 106 includes a first end 132 configured to couple with a water source 130 and a second end 134 distal to the first end 132. The second end 134 of the dip tube 106 is disposed proximate the base 120 of the tank 102, i.e., closer to the base 120 than to the top end 114 of the tank 102. The dip tube 106 is typically positioned adjacent to the wall 104 of the tank 102. The dip tube 106 may have a length defined between the first end 132 and the second end 134. In one embodiment, the length of the dip tube 106 may be in a range of about 50 inches to about 60 inches. In various embodiments, the length of the dip tube 106 may be defined based on various factors including, but not limited to, a height of the tank 102 and capacity of the system 100. In an embodiment, a cross-sectional shape of the dip tube 106 may be a circle. In some embodiments, the cross-sectional shape of the dip tube 106 may be an oval, an ellipse, or any polygon shape known in the art.
(19) As the base 120 may develop scales over a period of use of the system 100, the second end 134 of the dip tube 106 is located at a predetermined height from the base 120 of the tank 102 to prevent being subjected to scaling or prevent any influence of such scaling on the intended function of the dip tube 106. The predetermined height of the dip tube 106 from the base 120 of the tank 102 may be defined based on various factors including, but not limited to, type of material, size and cross-sectional shape of the dip tube 106.
(20) The dip tube 106 further includes an array of holes 140 defined at the second end 134 thereof and configured to discharge water to the tank 102 therethrough. Each of the holes 140 is defined in a side wall 142 of the dip tube 106 and the second end 134 of the dip tube 106 is closed. That is, the terminal, axial opening defined by the circumference of the dip tube 106 can be closed or sealed (e.g., end wall 144, shown in
(21) The array of holes 140 is configured to laterally discharge the water with respect to a longitudinal axis L (shown in
(22) In some embodiments, a sum of the cross-sectional area of each hole of the array of holes 140 is greater than a cross-sectional area of the dip tube 106 at the second end 134. As such, a larger quantity of water is discharged through the array of holes 140 substantially along a horizontal plane compared to a vertical discharge of the water through an axial opening of the dip tube 106. Further, the second end 134 of the dip tube 106 is terminally closed at end wall 144 to avoid discharging of the water along a longitudinal plane or vertically towards the base 120 of the tank 102. In another embodiment, the sum of the cross-sectional area of each hole of the array of holes 140 may be 50 percent higher than the cross-sectional area of the dip tube 106 at the second end 134. In one example, the sum of the cross-sectional area of each hole of the array of holes 140 may be at least double the cross-sectional area of the dip tube 106 at the second end 134. In another example, a ratio between the sum of the cross-sectional area of each hole of the array of holes 140 and the cross-sectional area of the dip tube 106 at the second end 134 may be in a range of about 4 to 6.
(23) During operation, colder water is supplied into the tank 102 through the dip tube 106. The water discharges through the array of holes 140 defined at the second end 134 of the dip tube 106 laterally and in a diffused manner towards the base 120 of the tank 102. Due to the manner in which the array of holes 140 is arranged, the velocity of the water exiting the dip tube 106 reduces and the water flows generally horizontally in order to prevent the streams of colder water from mixing into the warm water present at the top end 114 of the tank 102. Each draw during the first hour rating (FHR) test ends when the temperature of water at the water outlet 108 drops by 15 degree F. from its maximum value, which is typically observed in the first 30 s of that the initial draw. With the dip tube 106 of the present disclosure, the velocity of colder water exiting the dip tube 106 is reduced (e.g., as compared to the traditional dip tubes with an open bottom end and no side holes). As a result, the cold water gets mixed with the existing hot water of the tank more slowly, and the temperature of the water at the water outlet 108 decreases slowly, effectively slowing down the outlet temperature drop and thereby increasing the first draw volume capacity, which ultimately increases the FHR of the tank 102.
(24) In an embodiment, sensors (e.g., temperature sensors) may be located within the tank 102 to sense temperature of water in the tank 102. Accordingly, based on the water temperature, each of the first heating element 116 and the second heating element 118 may be operated to heat the water. Once the temperature of the water heated in the tank 102, sensed by the first thermostat 128 or the second thermostat 130 (which can include or be in communication with the temperature sensors), reaches a predetermined value, the water is drawn from the tank 102. With the dip tube 106 of the present disclosure, the first-hour rating (FHR) of the system 100 is increased by up to 10 percent or more, such as from about 1 percent to about 10 percent, as compared to known water heating systems (i.e., a system lacking the dip tube 106 and having a traditional dip tube with a terminal opening defined by the circumference of the second end of the dip tube). That is to say, the dip tube is configured to discharge the water such that a first hour rating of the water heater system with the dip tube is up to 10 percent greater than a first hour rating of the water heater system having a conventional dip tube.
(25) Referring to
(26) The array of holes 140 can include a plurality (three are illustrated in
(27) Each row 148 can include a plurality (three are illustrated in
(28) In certain embodiments, the diameter of the hole 146 may be scaled up or down proportionally based on the diameter of dip tube 106. In an embodiment, the diameter of the dip tube 106 at the second end 134 may be in a range of about 18 mm to 22 mm. For a 19 mm diameter dip tube 106, at least 12 mm diameter holes may be defined at the side wall 142. Further, the diameter of the hole 146 may be in a range of about 60 to 70 percent of the diameter of the dip tube 106. In another example, the diameter of the holes 146 may be in a range of about 12 mm to 15 mm.
(29) In an alternate embodiment, each row 148 may include two holes 146, and each of the two holes 146 may be positioned 180 degrees apart from each other. In such a case, the diameter of the hole 146 may be in a range of about 15 mm to 20 mm. Further, the diameter of the hole 146 may be defined in a range of about 70 to 90 percent of the diameter of the dip tube 106. In some embodiments, each row 148 may include four holes 146, and each of the four holes 146 may be positioned 90 degrees apart from each other.
(30) In an alternate embodiment, the cross-sectional shape of the hole 146 may be a rectangle. In certain embodiments, the cross-sectional shape of the hole 146 may be an oval, an ellipse, or any polygon shape known in the art.
(31) In certain embodiments, as illustrated in
(32) Referring to
(33) A distance between the two adjacent rows 248 may be defined based on various factors including, but not limited to, cross sectional area of the dip tube 206, a length of the dip tube 206 and the capacity of the tank 102.
(34) In certain embodiments, the dip tube 206 further includes one or more guide members 250 disposed at an inner surface 252 of the side wall 242. In various embodiments, the one or more guide members 250 may be oriented perpendicular, or at an inclination, with respect to the inner surface 252 of the side wall 242 to guide discharge of the water through the array of holes 240. Particularly, the one or more guide members 250 may be provided at a bottom peripheral edge of the holes 246 of the row that is distal from the end wall 244 of the dip tube 206. In an alternate embodiment, the one or more guide members 250 may be provided at a bottom peripheral edge of each hole 246 of each row 248.
(35) Referring to
(36) Referring to
(37) Further, each of the three holes 446 of each row 448 is positioned 90 degrees apart from each other. The holes 446 of each of the three rows 448 are aligned vertically to define three individual columns of holes 446. A sum of cross-sectional area of each hole of the array of holes 440 is greater than a cross-sectional area of the dip tube 106. A cross-sectional shape of the hole 446 is a circle, and diameter of the dip tube 406 may be in a range of about 18 mm to 22 mm. In an example, for a 19 mm diameter dip tube 406, at least 12 mm diameter holes 446 may be defined at the side wall 442. In an alternate embodiment, the cross-sectional shape of the hole 446 may be a rectangle. In certain embodiments, the cross-sectional shape of the hole 446 may be an oval, an ellipse, or any polygon shape known in the art.
(38) Referring to
(39) Referring to
(40) The array of holes 640 is defined in the side wall 642 of the elongated portion 620. The array of holes 640 includes multiple rows of holes 648 radially defined around a longitudinal axis of the second end 634 of the elongated portion 620. Each row 648 may be defined along a plane perpendicular to the longitudinal axis of the second end 634 of the elongated portion 620. Each row 648 includes two holes 646 positioned at 180 degrees apart from each other. In another example, the two holes 646 of each row 648 may be positioned at 160 to 180 degrees apart from each other such that the holes 646 may be aligned tangential along a periphery of the side wall 642 of the dip tube 606. Further, the holes 646 of each row 648 are aligned vertically and thereby define two individual columns of the holes 646, and thus a symmetrical orientation of the holes 646 is achieved at the second end 634 of the dip tube 606. A cross-sectional shape of the hole 646 is a circle. In an alternate embodiment, the cross-sectional shape of the hole 646 may be a rectangle. In certain embodiments, the cross-sectional shape of the hole 646 may be an oval, an ellipse, or any polygon shape known in the art. Further, the array of holes 640 defined in the elongated portion 620 may be identical to the array of holes 140, 240, 440 and the array of slots 340 explained with reference to
(41) Referring to
(42) While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.