Device for removing a sterile object from an outer packaging, a system comprising a corresponding device, and a method for removing a sterile object from an outer packaging

Abstract

A device (1) for removing a sterile object (2) from an outer packaging (3), a system with a corresponding device (1) and a method for removing a sterile object (2) from an outer packaging (3) are proposed.

Claims

1. A device (1) for removing a sterile object (2) from an outer packaging (3), the device having a tensioning device (4) which comprises a rotatable tensioning roller (9) and a further tensioning element (10), wherein, during a removal process, a first section (11) of the outer packaging (3) can be clamped between the tensioning roller (9) and the further tensioning element (10), and wherein the outer packaging (3) can be tensioned by rotating the tensioning roller (9) when the first section (11) is clamped, having a cutting device (5) for cutting open the tensioned outer packaging (3), and with a removal device (7) for removing the sterile object (2) from the cut open outer packaging (3), wherein at least one piercing element (14) is arranged on the tensioning roller (9), which piercing element (14) has a gas supply channel (15) with at least one inlet opening (16) for supplying gas and at least one outlet opening (17), wherein the piercing element (14) can be pierced into the outer packaging (3) and gas can be blown into the outer packaging (3) via the outlet opening (17) of the pierced piercing element (14) in order to fill the outer packaging (3) with gas.

2. The device (1) according to claim 1, wherein the tensioning roller (9) is tubular with a cavity (22) extending along its length, and wherein the cavity (22) is fluidically connected to the inlet opening (16) of the gas supply channel (15).

3. The device (1) according to claim 1, wherein the piercing element (14) is arranged in a through-opening (23) of a shell wall (22) of the tensioning roller (9).

4. The device (1) according to claim 1, wherein the piercing element (14) comprises a conical end portion (19), and wherein the outlet opening (17) is formed in the end portion (19) at a distance from a tip (20) of the end portion (19).

5. The device (1) according to claim 1, wherein the further tensioning element (10) comprises a circumferential groove (30) radially opposite the piercing element (14).

6. The device (1) according to claim 1, wherein a plurality of piercing elements (14) are arranged on the tensioning roller (9).

7. The device (1) according to claim 1, wherein at least one elastically deformable ring element (13) is arranged on the tensioning roller (9).

8. The device (1) according to claim 1, further comprising a holding device (6) for holding a flat section (31) of the outer packaging (3).

9. The device (1) according to claim 8, wherein the holding device (6) comprises at least one suction element (38) for sucking in the flat section (31) of the outer packaging (3).

10. The device (1) according to claim 8, wherein the holding device (6) comprises a hold-down device (33) displaceable in the vertical direction, for applying a compressive force to the flat section (31) of the outer packaging (3).

11. The device (1) according to claim 10, further comprising a spring device (36) which applies to the hold-down device (33) a spring force acting in a direction of the flat section (31) of the outer packaging (3).

12. The device (1) according to claim 10, wherein at least one suction element (38) protrudes through an aperture (40) or a recess of the hold-down device (33).

13. The device (1) according to claim 1, further comprising at least one piercing unit (41) for piercing a flat section (31) of the outer packaging (3).

14. A system comprising a sterile object (2) which is packaged in an outer packaging (3), and a device (1) according to claim 1 for removing the sterile object (2) from the outer packaging (3).

15. A method for removing a sterile object (2) from an outer packaging (3) comprising the following steps: a. Clamping of a first section (31) of the outer packaging (3) between a rotatable tensioning roller (9) and a further tensioning element (10), at least one piercing element (14) being arranged on the tensioning roller (9), which piercing element (14) comprises a gas supply channel (15) with at least one inlet opening (16) and at least one outlet opening (17), b. Tensioning the outer packaging (3) by rotating the tensioning roller (9), c. Piercing the piercing element (14) into the outer packaging (3), d. Injecting gas through the outlet opening (17) of the pierced piercing element (14) into the outer packaging (3), e. Cutting open the tensioned and inflated outer packaging (3), and f. Removing the sterile object (2) from the outer packaging (3).

16. The method according to claim 15, wherein a flat section (31) of the outer packaging (3) is held by a holding device (6).

17. The method according to claim 15, wherein at least one piercing unit (41) is pierced into the flat section (31) for pressure regulation.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention is described in more detail below on the basis of the figures, whereby identical or functionally identical elements are, where appropriate, only marked once with reference signs. The description serves as an example and is not to be understood as restrictive. It shows

(2) FIG. 1 a schematic, perspective view of a device for removing a sterile object from an outer packaging;

(3) FIG. 2 another perspective view of the device;

(4) FIG. 3 a sectional view of the device;

(5) FIG. 4 a sectional view of a tensioning device of the device;

(6) FIG. 5 a holding device of the device and

(7) FIG. 6 a compressed gas supply device of the device.

DETAILED DESCRIPTION

(8) In the following, a device 1 for removing a sterile object 2 from an outer packaging 3 is described with reference to FIGS. 1 to 6. The outer packaging 3 is a foil bag 3. The foil bag 3 comprises a flap-shaped first section 11. The sterile object 2 is a sterile tub 2. A tub is a plastic tub. Tubs are used, for example, in pharmaceutical production for storing nests or the like. In the present case, the tub 2 is sealed in the evacuated foil bag 3.

(9) FIG. 1 shows a schematic, perspective view of the device 1. The device 1 comprises a tensioning device 4, a cutting device 5, a holding device 6 and a removal device 7. The design of the devices 4, 5, 6 and 7 will be explained in more detail below. The device 1 also comprises a transport device 8 with two transport belts 8a, 8b. The transport device 8 serves to transport the outer packaging 3 with the sterile object 2 packaged therein into a removal area, in which a removal of the sterile object 2 from the outer packaging 3 takes place.

(10) In the following, with additional reference to FIGS. 2, 3 and 4, the design of the tensioning device 4 is first explained in more detail. For this purpose, FIG. 2 shows a further perspective view of the device 1, whereby the representation of the holding device 6 has been omitted. It should be noted that in FIG. 2 the external outer packaging 3 is shown as a dashed line for the sake of clarity. FIG. 3 shows a sectional view of the device 1. FIG. 4 shows a sectional view of the tensioning device 4. The tensioning device 4 has a tensioning roller 9 which is mounted rotatably about its longitudinal center axis. A controllable actuator, which is not shown in more detail, is associated with the tensioning roller 9 for rotating the tensioning roller 9. The tensioning device 4 also has a further tensioning element 10. In the present case, the further tensioning element 10 is a further tensioning roller 10. The further tensioning roller 10 is also mounted rotatably about its longitudinal central axis. The tensioning roller 9 can be displaced vertically upwards and vertically downwards. For this purpose, a controllable actuator, not shown in more detail, is assigned to the tensioning roller 9 for displacing the tensioning roller 9. By displacing the tensioning roller 9, the distance between the tensioning roller 9 and the further tensioning element 10 can be increased or decreased. If the tensioning roller 9 is spaced apart from the further tensioning element 10, the flap-shaped first section 11 of the outer packaging 3 can be arranged between the tensioning roller 9 and the further tensioning element 10. By lowering the tensioning roller 9, the first section 11 can then be clamped between the tensioning roller 9 and the further tensioning element 10.

(11) If the first section 11 is clamped between the tensioning roller 9 and the further tensioning element 10, the outer packaging 3 can be tensioned by rotating the tensioning roller 9. In the embodiment shown in the figures, a plurality of elastically deformable ring elements 13 are arranged on the tensioning roller 9. The ring elements 13 are arranged distributed along the longitudinal center axis of the tensioning roller 9. The ring elements 13 increase the static friction between the tensioning roller 9 and the clamped first section 11. This ensures that the rotation of the tensioning roller 9 is reliably converted into tensioning of the outer packaging 3. In order to prevent the outer packaging 3 with the sterile object 2 packaged therein from being pulled in the direction of the tensioning roller 9 and the further tensioning element 10 by the rotation of the tensioning roller 9, a rail-shaped blocking element 12 is provided in the present case. The locking element 12 rests by means of the outer packaging 3 on a side of the sterile object 3 facing the tensioning device 4 and thereby blocks a displacement of the sterile object 3 in the direction of the tensioning device 4.

(12) Several piercing elements 14 are arranged on the tensioning roller 9. The design and function of the piercing elements 14 are explained in more detail below, with particular reference to the sectional view shown in FIG. 4.

(13) As can be seen in FIG. 4, the piercing elements 14 each have a gas supply channel 15. In this case, the piercing elements 14 are hollow so that the gas supply channel 15 extends through the piercing elements 14. The gas supply channels 15 each have an inlet opening 16 and a plurality of outlet openings 17. The piercing elements 14 are arranged such that they can be pierced into the outer packaging 3 by rotating the tensioning roller 9 when the first section 11 is clamped. When a piercing element 14 is pierced into the outer packaging 3, gas can be blown into the outer packaging 3 through the outlet openings 17 of the pierced piercing element 14 to fill the outer packaging 3 with gas.

(14) The piercing elements 14 each have a conical end portion 19. The outlet openings 17 are formed in the end portions 19 at a distance from the tips 20 of the end portions 19. In the present case, the outlet openings 17 of a piercing element 14 are arranged axially at the same height with respect to the longitudinal central axis of the piercing element 14 and are arranged uniformly distributed in the circumferential direction of the relevant end portion 19. In view of the previously described arrangement of the outlet openings 17, the gas flows flowing out of the piercing elements 14 have a tangential direction component with respect to the axis of rotation of the tensioning roller 9.

(15) In the embodiment shown in the figures, the tensioning roller 9 is tubular with a cavity 22 extending along its length. A circumferential shell wall 24 of the tensioning roller 9 encloses the cavity 22 in the radial direction. The cavity 22 is fluidically connected to the inlet openings 16 of the gas supply channels 15. Gas can therefore be fed back to the gas supply channels 15 through the cavity 22.

(16) In the embodiment shown in the figures, the piercing elements 14 are each arranged in a different through-opening 23 of the shell wall 24. The tips 20 of the piercing elements 14 project radially out of the through-openings 23. In the present case, the piercing elements 14 are pressed into the through-openings 23. The through openings 23 have a first stop step 25 and a second stop step 26. The stop surfaces of the stop steps 25 and 26 are each aligned radially outward with respect to the longitudinal center axis of the tensioning roller 9. The first stop step 25 is arranged radially outside the second stop step 26 with respect to the longitudinal center axis of the tensioning roller 9 and has a larger diameter than the second stop step 26. The piercing elements 14 each have a circumferential projection 27. The projections 27 rest against the first stop step 25 of the associated through-opening 23, whereby a radially inward displacement of the piercing elements 14 is blocked. A sealing element 28 is arranged between each of the projections 27 and the second stop steps 26. The sealing elements 28 bear sealingly against the stop surface of the relevant second stop step 26 on the one hand and the relevant projection 27 on the other.

(17) In the embodiment shown in the figures, several piercing elements 14 are present. The arrangement of the piercing elements 14 will be explained in more detail below, with particular reference to FIG. 2. Specifically, twenty-seven piercing elements 14 are present in the present embodiment. The piercing elements 14 are arranged in nine rows 29 of three piercing elements 14 each. Each row 29 has a front piercing element 14a in the direction of rotation, a middle piercing element 14b in the direction of rotation, and a rear piercing element 14c in the direction of rotation. This has the advantage that piercing elements 14 can be inserted into the outer packaging 3 over a large rotational position range of the tensioning roller 9. For example, in the rotational position of the tensioning roller 9 shown in FIG. 3, the piercing elements 14a at the front in the direction of rotation are pierced into the outer packaging 3. The rear piercing elements 14c in the direction of rotation are arranged outside the outer packaging 3. The rows 29 are distributed along the longitudinal extent of the tensioning roller 9. This has the advantage that gas can be injected into the outer packaging 3 at various points along the longitudinal extent of the tensioning roller 9.

(18) For each of the rows 29, the further tensioning element 10 has a circumferential groove 30, which is arranged axially at the same height as the associated row 29 in relation to the longitudinal center axis of the tensioning roller 9. The circumferential grooves 30 prevent contact between the tips 20 of the piercing elements 14 and the further tensioning element 10. Instead, depending on the rotational position of the tensioning roller 9, the piercing elements 14 merely project radially into the circumferential grooves 30.

(19) In the following, the design of the holding device 6 is explained in more detail with reference to FIGS. 3 and 5. During removal, the holding device 6 is located opposite a horizontally extended flat section 31 of the outer packaging 3. It should be noted that the structure of the holding device 6 shown in FIGS. 3 and 5 differs slightly from that of the holding device 6 shown in FIG. 1.

(20) In the present case, the holding device 6 comprises a frame-shaped supporting structure 32. A hold-down device 33 is held vertically displaceably on the supporting structure 32. In the present case, the hold-down device 33 is designed as a flat hold-down sheet 33. A plurality of guide pins 34 are attached to the hold-down device 33, which protrude from the hold-down device 33 in the direction of the supporting structure 32, i.e. vertically upwards. The guide pins 34 project into through-openings 35 of the supporting structure 32 for guiding the hold-down device 33 on the supporting structure 32. In the present case, the hold-down device 33 can be displaced vertically upwards against the spring force of a spring device 36. Thus, in order to displace the hold-down device 33 vertically upward, the weight force of the hold-down device 33 and the spring force of the spring device 36 must be overcome. The spring device 36 comprises a plurality of spring elements 37, which are held preloaded between the hold-down device 33 and the supporting structure 32. In the present case, each of the spring elements 37 surrounds a respective different one of the guide pins 34.

(21) The holding device 6 further comprises a plurality of suction elements 38. The suction elements 38 are configured to suck the flat section 31 of the outer packaging 3. The suction elements 38 can thus apply a vertically upwardly directed tensile force to the flat section 31. In the present case, a plurality of first suction elements 38a are arranged at an edge of the flat section 31 facing the tensioning device 4. In addition, a plurality of second suction elements 38b are provided. The second suction elements 38b project through a respective different aperture 40 of the hold-down device 33.

(22) The device 1 further comprises at least one piercing unit 41 for piercing the flat section 31 of the outer packaging 3. In the present case, the piercing unit 41 is arranged on the supporting structure 32 in such a way that the piercing unit 41 extends vertically downwards from the supporting structure 32. When the outer packaging 3 is filled with gas by the piercing elements 14, the flat section 31 bulges vertically upwards. The piercing unit 41 then pierces the flat section 31, creating an opening in the flat section 31. In FIG. 5, an end face 42 of the hold-down device 33 facing the flat section 31 is arranged vertically below the tip of the piercing unit 41. Starting from this arrangement of the hold-down device 33, the hold-down device 33 must first be displaced vertically upwards through the flat section 31 before the piercing unit 41 then pierces into the flat section 31.

(23) In the following, the design of the cutting device 5 is explained in more detail with reference to FIG. 1. The cutting device 5 comprises a knife 43, which in the present case is extended obliquely downward. The knife 43 can be moved horizontally via a linear guide 44 and is arranged in such a way that it can produce a cut in a third section 18 of the outer packaging 3 arranged between the first section 11 and the flat section 31. The knife 43 is also displaceable along its longitudinal extension, so that it can perform a sawing movement by simultaneous horizontal displacement and displacement along its longitudinal extension. This enables better cutting of the outer packaging 3.

(24) In the following, the design of the removal device 7 is explained in more detail with reference to FIG. 1. The removal device 7 comprises several suction cups 45 and can be moved horizontally. As can be seen from FIG. 1, the removal device 7 is arranged laterally next to the sterile object 2 to be removed.

(25) The device 1 also has a gas supply device 46 shown in FIG. 6. The gas supply device 46 is integrated in a substructure 51 of the device 1. It should be noted that in FIG. 6 the substructure 51, which is in the foreground, is shown dashed for ease of reference. The gas supply device 46 has a valve unit 47 with a pressure control valve. The valve unit 47 has a gas inlet 48. The gas inlet 48 is fluidly connected or connectable to a source of pressurized gas not shown. The valve unit 47 further comprises a gas outlet 49. The gas outlet 49 is fluidically connected or connectable to the cavity 22 of the tensioning roller 9, for example by a pressure hose. Gas provided by the pressurized gas source can then be returned to the cavity 22 of the tensioning roller 9 to inject the gas into the outer packaging 3 via the piercing elements 14.

(26) A method for removing the sterile object 2 from the outer packaging 3 by means of the device 1 is explained in more detail below. The sterile nature of the sterile object 2 is retained. First, the outer packaging 3 with the sterile object 2 packaged therein is brought into the removal area by the transport device 8.

(27) If the outer packaging 3 with the sterile object 2 is in the removal area, the first section 11 of the outer packaging 3 is clamped by the tensioning device 4. For this purpose, the tensioning roller 9 is lowered so that the first section 11 is clamped between the tensioning roller 9 and the further tensioning element 10. If necessary, a guide element not shown is provided to guide the first section 11 between the tensioning roller 9 and the further tensioning element 10 when the outer packaging 3 is brought into the removal area.

(28) In addition, the flat section 31 is sucked in by the suction elements 38 of the holding device 6. The outer packaging 3 is then held by the holding device 6.

(29) The process steps clamping of the first section 11 and suction of the flat section 31 can be carried out both simultaneously and consecutively, whereby both the process step clamping of the first section 11 and the process step suction of the flat section 31 can be carried out first.

(30) Once the first section 11 has been clamped by the tensioning device 4, the tensioning roller 9 is rotated to tension the outer packaging 3. Alternatively, the tensioning roller 9 is already rotated during lowering so that the process steps clamping the first section 11 and tensioning the outer packaging 3 are carried out overlapping in time. By rotating the tensioning roller 9, at least some of the piercing elements 14 are pierced into the outer packaging 3. Gas is then blown into the outer packaging 3 through the outlet openings 17 of the pierced piercing elements 14. Preferably, the gas supply device 46 already provides the gas before the piercing of the piercing elements 14, so that the gas also already flows out of the piercing elements 14 through the outlet openings 17 before the piercing. However, the gas flow can also be started after the piercing of the piercing elements 14. Preferably, nitrogen, sterile compressed air, inert gas, etc. is used or provided as the gas.

(31) The blowing of gas into the outer packaging 3 causes the outer packaging 3 to inflate. This causes the flat section 31 to bulge out and lift the hold-down device 33. The piercing unit 41 is then pierced into the flat section 31, creating an opening in the flat section. As a result, gas can escape from the outer packaging 3 through the opening and the outer packaging 3 is inflated in a controlled and uniform manner by the piercing elements 14.

(32) In a next step, the knife 43 is moved along the linear guide 44 in such a way that the knife 43 cuts a slit in the third section 18 of the outer packaging 3. The knife 43 is moved in such a way that it only cuts the third section 18 of the outer packaging 3, but not the section 21 arranged vertically below it. The first section 11 is therefore not separated from the outer packaging 3. Rather, the outer packaging 3 remains as a coherent part. The prior inflation of the outer packaging 3 facilitates the precise creation of a desired cut.

(33) In a next step, the tensioning device 4 is lowered vertically with the clamped first section 11. Alternatively or additionally, the holding device 6 is raised with the suctioned flat section 31. Both have the effect that the cut is held open in the third section 18. Subsequently, the removal device 7 is moved horizontally through the cut which is held open and the sterile object 2 is sucked in by the suction cups 45 of the removal device 7. Finally, the removal device 7 is moved back horizontally, causing the sucked in sterile object 2 to be removed from the outer packaging 3. Because the outer packaging 3 has previously been inflated via the piercing elements 14, the outer packaging 3 does not adhere to the sterile object 2, or at most only slightly, which simplifies removal.