Tool unit, press for holding such a tool unit and method for a ready-to-operate arrangement of the tool unit in the holder of the press
12409675 ยท 2025-09-09
Assignee
Inventors
Cpc classification
International classification
Abstract
A tool unit 20 and a press 21, particularly an embossing press. The tool unit 20 is simply and quickly arranged in or removed from a holder 23 of the press 21 in order to carry out a quick tool change with short downtime of press 21. For this purpose the tool unit 20 comprises a first tool 45 and a second tool 46 that are arranged along a tool axis A on a tool carrier 31. By means of a tool guide device 47, the second tool 46 is movably supported in a guided manner relative to the tool carrier 31 and the first tool 45, independent from guide devices of press 21. Therefore, the tool unit 20 can be prepared and set up during the ongoing operation of press 21. If desired or necessary, the prepared tool unit 20 is exchanged against the presently used tool unit 20.
Claims
1. A press (21) for forming a round blank (59) comprising: a holder (23) for an exchangeable tool unit (20) that comprises a first tool (45) and a second tool (46) that is movably supported in a stroke direction (H) toward the first tool (45) and in a back-stroke direction (R) away from the first tool (45) along the tool axis (A), a positioning device (82) that comprises at least one positioning body (83) that cooperates with one assigned positioning recess (85) on the tool unit (20) respectively in order to position and/or align the tool unit (20) relative to the press (21), the positioning recess (85) has a form tapering from an open end toward the other end of the positioning recess (85) and the at least one positioning body (83) tapers in the backstroke direction R toward its free end, and, a clamping device (90) that is configured to clamp the tool unit (20) arranged in the holder (23) after the positioning device (82) has positioned and/or orientated the tool unit (20) relative to the press (21).
2. The press according to claim 1, further comprising a coupling device (68) is provided that is configured to couple the second tool (46) with a ram (27) of the press (21), such that the movement of the ram (27) is transferred to the second tool (46) at least in a movement area of the ram (27).
3. The press according to claim 2, further comprising the coupling device (68) is configured to urge the second tool (46) in the back-stroke direction (R) with a coupling force toward the ram (27).
4. The press according to claim 3, further comprising a stop surface (70) is provided against which the second tool (46) is urged due to the clamping force in a rest position.
5. The press according to claim 2, further comprising the coupling device (68) is configured to allow transverse movements of the ram (27) transverse to the tool axis (A) and/or tilting movements of the ram (27) relative to the tool axis (A).
6. The press according to claim 1, further comprising a frame guide device (24) is provided in the holder (23) that cooperates with a movement guide device (25) provided on the tool unit (20).
7. The press according to claim 6, wherein a clearance is provided between the frame guide device (24) and the movement guide device (25) configured for the possibility of relative movement between the tool unit (20) and the press frame (22).
8. The press according to claim 1, further comprising a positioning drive (84) is provided and configured to move the positioning bodies (83) in stroke direction (H) and backstroke direction (R) and can be moved into an alignment position (III), wherein the positioning bodies (83) project into the respective assigned positioning recess (85) and abuts against the tool carrier (31) inside the respective assigned positioning recess (85).
9. The press according to claim 1, further comprising a sensor device (38) is provided and configured to detect that the tool unit (20) is completely and correctly arranged in the holder (23).
10. The press according to claim 1, wherein the exchangeable tool unit (20) comprises: a tool carrier (31) that is configured to be exchangeably connected with the press (21), the first tool (45) and the second tool (46) are arranged in alignment with the tool axis (A) on the tool carrier (31), wherein the second tool (46) is movably arranged in a guided manner on the tool carrier (31) along the tool axis (A) by means of a tool guide device (47) such that the second tool (46) is movable in the stroke direction (H) toward the first tool (45) and in the back-stroke direction (R) away from the first tool (45), wherein the second tool (46) is configured to be movably coupled with a ram (27) of the press (21).
11. The press according to claim 10, wherein the tool guide device (47) is configured to support transverse movements of the second tool (46) transverse to the tool axis (A) and/or tilting movements of the second tool (46) relative to the tool axis (A).
12. The press according to claim 10, wherein the tool guide device (47) comprises at least one guide column (48) that is movably supported in an assigned guide bushing (49) in the stroke direction (H) and the back-stroke direction (R).
13. The press according to claim 12, wherein the second tool (46) is movably coupled with the at least one guide column (48) and that the at least one guide bushing (49) is arranged on the tool carrier (31).
14. The press according to claim 10, wherein the second tool (46) comprises a tool coupling surface (69) that is configured to be in abutment against a ram surface (71) of a ram (27) of the press (21) during movement of the second tool (46) in stroke direction (H).
15. The press according to claim 10, wherein the first tool (45) is movable relative to the tool carrier (31) between a forming position (I) and an ejecting position (II).
16. The press according to claim 15, wherein in the forming position (I) the first tool (45) is immovably supported in stroke direction (H) on the tool carrier (31) and/or the press (21).
17. The press according to claim 10, further comprising a transport part (57) having a sliding surface (58) for sliding transport of round blanks (59) into the tool unit (20) and out of the tool unit (20) is provided on the tool carrier (31).
18. The press according to claim 10, further comprising a movement guide device (25) is provided on the tool carrier (31) that is configured to cooperate with a frame guide device (24) on a press frame (22) of the press (21) in order to move the tool unit (20) in an insertion direction into the press (21) or out of the press (21).
19. The press according to claim 10, wherein the one positioning recess (85) is provided on the tool carrier (31) that is configured to cooperate with the at least one positioning body (83) of the press (21) in order to define a relative position and/or relative orientation between the tool unit (20) and the press (21).
20. A method of operating the press for forming the round blank according to claim 1, said method comprising the following steps: Inserting the tool unit (20) in the holder (23) of the press (21), Positioning and/or aligning the tool unit (20) relative to a press frame (22) by means of the positioning device (82) in that the at least one positioning body (83) of the positioning device (82) is projecting in the associated positioning recess (85) on the tool unit (20), the positioning recess (85) has a form tapering from the open end toward the other end of the positioning recess (85) and the at least one positioning body (83) tapers in the backstroke direction R toward its free end, Clamping the tool unit (20) on the press frame (22) by means of a clamping device (90), and Retracting the at least one positioning body (83) out of the positioning recess (85) on the tool unit (20).
21. The method according to claim 20, wherein the tool unit (20) comprises the first tool (45) and the second tool (46) and that the second tool (46) is movably coupled by means of a coupling device (68) with a ram (27) of the press (21) subsequent to positioning and/or aligning the tool unit (20) relative to the press frame (22).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Advantageous embodiments of the invention are derived from the dependent claims, the description and the drawings. In the following, preferred embodiments of the invention are explained in detail based on the attached drawings. The drawings show:
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DETAILED DESCRIPTION OF THE INVENTION
(13) In
(14) The press 21 has a press frame 22 with a holder 23 that is configured for holding a tool unit 20. In the embodiment a frame guide device 24 is provided in the holder 23 that cooperates with a movement guide device 25 provided on the tool unit 20, such that the tool unit 20 can be moved orthogonal to a stroke direction H and a back-stroke direction R in the holder 23 on the press frame 22.
(15) In the preferred embodiment the frame guide device 24 comprises two guide projections 26 arranged with distance opposite to one another that form a guide rail in each case. The guide projections 26 or guide rails extend in an insertion direction orthogonal to a stroke direction H and a back-stroke direction R. The stroke direction H and the back-stroke direction R are orientated opposite to one another and define the direction in which a ram 27 of the press 21 and/or a tool of the tool unit 20 coupled with the ram 27 can be moved for forming a round blank. The movement of the ram 27 is initiated by means of a ram drive 28 of the press 21.
(16) The tool unit 20 has a tool carrier 31 on which the movement guide device 25 is configured or provided. In the embodiment the movement guide device 25 comprises a groove-like movement recess 32 respectively that is limited by two groove flanks 33, 34, as shown in
(17) In
(18) In the block diagram illustrations according to
(19) Instead of the light transmitter 39 and the light receiver 40, also a different sensor technology can be used such as a proximity switch or a contact switch that can be operated electrically and/or magnetically.
(20) The tool unit 20 comprises a first tool 45 as well as a second tool 46 that are arranged in alignment along a common tool axis A. According to the example, the first tool 45 is arranged vertically above the second tool 46, if the tool unit 20 is arranged in the holder 23. The tool unit 20 also comprises a tool guide device 47 by means of which the second tool 46 can be moved in stroke direction H toward the first tool 45 and opposite in the back-stroke direction R away from the first tool 45. Preferably the tool guide device 47 is configured such that tilting movements of the second tool 46 relative to the tool axis A and/or transverse movements of the second tool 46 radially or orthogonal to the tool axis A are supported on the tool carrier 31apart from a technically necessary clearance. The tool guide device 47 is thus configured as linear guide for movement of the second tool 46 along the tool axis A.
(21) In the illustrated preferred embodiment the tool guide device 47 comprises two guide columns 48 that extend parallel to one another with distance from the tool axis A in stroke direction H or back-stroke direction R. Each guide column 48 is movably guided in an assigned guide bushing 49 in stroke direction H and back-stroke direction R. The guide bushings 49 are arranged on the tool carrier 31 or in the tool carrier 31. For this purpose cavities or through-holes can be provided in the tool carrier 31, for example, in which one of the guide bushings 49 is arranged in each case. The guide bushings 49 can be configured as friction guide bushings or also as roller guide bushings for the guide columns 48.
(22) As schematically apparent from
(23) The two tools 45, 46 of the tool unit 20 are preferably multi-part tools, which is particularly apparent from
(24) In addition, a transport part 57 is attached on the tool carrier 31 that is according to the example configured in a plate-shaped manner. The transport part 57 comprises on its side facing toward the first tool 45 a sliding surface 58 that extends substantially orthogonal to the tool axis A in one plane. The sliding surface 58 is configured to allow a sliding transport of round blanks 59 to be formed or to be embossed. For this purpose a respective transport device, not shown in the drawings, can be provided in order to transport round blanks 59 in the tool unit 20 and after forming or embossing of the respective round blank 59 out of the tool unit 20. For example, a rotary disc, not shown in the drawings, can be used as transport device that is stepwise rotatable around a rotation axis and comprises multiple transport pockets for holding one round blank 59 respectively with distance to its rotation axis. In each rotational position of the rotary disc one transport pocket is aligned with the tool axis A of the tool unit 20. The round blank 59 present in one of the transport pockets slides on the sliding surface 58 during rotation of the rotary disc in a position in which it is located between the two tools 45, 46 and can be formed or embossed by means of a stroke of the second tool 46 relative to the first tool 45.
(25) Subsequently, the embossed round blank 59 can be ejected back into the transport pocket, e.g. by means of an ejector device 62. The ejector device 62 can comprise, for example, an ejector 63 that is movable in stroke direction H and back-stroke direction R and on which the first tool 45 is supported, if the tool unit 20 is arranged in the holder 23 (
(26) The ejector device 62 is required, if an embossed round blank 59 does not readily fall by itself through the weight force back into the transport pocket. In the embodiment a ring 64 is provided adjacent to the first tool 45, if it is in the forming position I, wherein the ring 64 is arranged on the tool carrier 31 and is supported on the tool carrier 31 in a spring-elastic manner. During forming or embossing of the round blank, the round blank 59 is located inside ring 64 (
(27) In the embodiment the first tool 45 is moved from the forming position I into the ejecting position II for this purpose, such that the first tool 45 projects at least partly into ring 64 and ejects the formed or embossed round blank 59 as schematically shown in
(28) For movement coupling of the second tool 46 with the ram 27 of the press 21, the press 21 comprises a coupling device 68. The coupling device 68 is configured to apply a coupling force to the second tool 46 that urges the second tool 46 in back-stroke direction R toward the ram 27 of the press 21. In the embodiment in the coupled condition the coupling device 68 applies a tensile force on the second tool 46 in back-stroke direction R (
(29) According to the example, the tool coupling surface 69 is orientated in a plane orthogonal to the tool axis A. As illustrated by way of example, the ram surface 71 extends substantially orthogonal to the stroke direction H or back-stroke direction R. The ram surface 71 can at least deviate in one or more positions of the ram 27 from the ideal parallel orientation relative to the tool coupling surface 69 or can move during the movement in stroke direction H or back-stroke direction R, also orthogonal to the stroke direction H or back-stroke direction R. Due to the coupling device 68, it is avoided that such an undesired ram orientation or ram transverse movement is transmitted on the second tool 46 in that the coupling device 68 does not establish a movement coupling in these degrees of freedom between the ram 27 and the second tool 46. Preferably only the movement coupling in stroke direction H or back-stroke direction R is established by means of the coupling device 68.
(30) According to the example, the coupling device 68 has a coupling part 72 that is connected by means of an appropriate lever arrangement or another connection with an actuator unit 73. The coupling part 72 is urged and thus biased in back-stroke direction R relative to the press frame 22 by means of a biasing device 74, e.g. a spring arrangement. The actuator unit 73 is configured to position or move the coupling part 72 against the force of the biasing device 74 in stroke direction H. Thereby the actuator unit 73 can serve as stop in order to inhibit a movement of the coupling part 72 in back-stroke direction R due to the biasing force of the biasing device 74 (
(31) As particularly apparent from
(32) Because the coupling surface 76 and the counter coupling surface 77 are in a slidably movable abutment against one another, it is achieved that the coupling device 68 allows tilting movements of the ram 27 of the press 21 relative to the tool axis A and/or transverse movements orthogonal to the tool axis A and does not or only in a negligible manner transfer such movements on the second tool 46.
(33) The coupling device 68 can comprise multiple coupling parts 72 that cooperate with respectively one counter coupling part 75 of the tool unit 20. On the coupling part 72 a biasing force can be applied by a common or by respectively one biasing device 74 and can comprise a common or respectively one actuator unit 73. In the embodiment according to
(34) By means of the coupling device 68 of the press 21 it is achieved that the second tool 46 carries out a movement in stroke direction H, if ram 27 moves in stroke direction H and the ram surface 71 abuts against the tool coupling surface 69 (
(35) The tool coupling surface 69 abuts against the stop surface 70 in the rest position of the second tool 46. It is possible that the second tool 46 carries out only a portion of the stroke movement of the ram 27. The stroke of the ram 27 of the press 21 in stroke direction H can be longer than the movement in stroke direction H carried out by the second tool 46.
(36) In addition, the press 21 has a positioning device 82 having at least one and according to the example two positioning bodies 83. The positioning bodies 83 are movable in stroke direction H and back-stroke direction R by means of a positioning drive 84 in each case. The positioning drive 84 can be realized by a cylinder.
(37) The positioning bodies 83 taper in back-stroke direction R toward their free ends and are conically formed according to the example. Each positioning body 83 is assigned to a positioning recess 85 provided on the tool unit 20 and according to the example on the tool carrier 31. The positioning recesses 85 are open in stroke direction H in the embodiment. They taper inwardly in back-stroke direction R and are particularly conically formed analog to the respectively assigned positioning body 83.
(38) By means of the positioning drives 84 the positioning bodies 83 can be moved in an alignment position III (
(39) In addition, the press 21 has a clamping device 90. The clamping device 90 is configured to effect a clamping force between the tool carrier 31 and the press frame 22 and according to the example the movement guide device 25 and the frame guide device 24. In doing so, the tool unit 20 is clampingly fixed in the holder 23 of the press frame 22. In the embodiment the clamping device 90 has multiple and according to the example four clamping bodies 91 for this purpose that are movable by means of a respectively assigned clamping drive 92 in a clamping position IV (
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(41) The arrangement of the tool unit 20 in the press 21 is executed as follows according to the example:
(42) Prior to inserting the tool unit 20 in the holder 23, the positioning device 82, the clamping device 90 and the coupling device 68 are moved in a position in which the insertion or slide movement of the tool unit 20 into the holder 23 is possible. Subsequently, the tool unit 20 is moved into the holder 23, e.g. by using the movement guide device 25 and the frame guide device 24, until the tool unit 20 is completely and correctly arranged in the holder 23. This is detected by means of the sensor device 38 (
(43) First, the positioning device 82 is activated and the positioning bodies 83 are moved in their respective alignment position III. In doing so, the positioning bodies 83 project in the respectively assigned positioning recess 85 and align the tool unit 20 relative to the press frame 22. This condition is schematically illustrated in
(44) Subsequently, the clamping device 90 and the coupling device 68 are concurrently or subsequently activated. Preferably the clamping bodies 91 of the clamping device 90 are first moved in their respective clamping position IV and thus a clamping attachment of the tool unit 20 in the holder 23 of the press frame 22 is effected. After this attachment the positioning bodies 83 of the positioning device 82 are moved out of their alignment position III, such that a contact between the positioning bodies 83 and the tool unit 20 or the tool carrier 31 does no longer exist (
(45) Now a round blank 59 can be supplied between the two tools 45, 46 for embossing. The ram 27 is moved in stroke direction H by means of the ram drive 28, such that the ram surface 71 gets into contact with the tool coupling surface 69. In case of a continued stroke of the ram 27 in stroke direction H, the second tool 46 is moved together with it in stroke direction H. Thereby the supplied round blank 59 is moved by means of the second tool 46 along the tool axis A toward the first tool 45 that is in the forming position I and is formed between the two tools 45, 46 (
(46) After forming the round blank 59 has an outer diameter that corresponds to the inner diameter of ring 64. The formed or embossed round blank 59 is held in a force-fit manner in the ring 64, if the second tool 46 moves away from the first tool 45 due to the back-stroke movement of the ram 27 in back-stroke direction R until it takes its rest position in which the tool coupling surface 69 abuts against the stop surface 70 (
(47) In the embodiment the sensor device 38 has an additional function for monitoring the forming or embossing that is schematically illustrated in
(48) The invention refers to tool unit 20 and a press 21, particularly an embossing press. The tool unit 20 can be simply and quickly arranged in or removed from a holder 23 of the press 21 in order to carry out a quick tool change with short downtime of press 21. For this purpose the tool unit 20 comprises a first tool 45 and a second tool 46 that are arranged along a tool axis A on a tool carrier 31. By means of a tool guide device 47, the second tool 46 is movably supported in a guided manner relative to the tool carrier 31 and relative to the first tool 45, independent from guide devices of press 21. Therefore, the tool unit 20 can be prepared and set up during the ongoing operation of press 21. If desired or necessary, the prepared tool unit 20 is exchanged against the presently used tool unit 20.
LIST OF REFERENCE SIGNS
(49) 20 tool unit 21 press 22 press frame 23 holder 24 frame guide device 25 movement guide device 26 guide projection 27 ram 28 ram drive 31 tool carrier 32 movement recess 33 top groove flank 34 bottom groove flank 38 sensor device 39 light transmitter 40 light receiver 41 through-hole 45 first tool 46 second tool 47 tool guide device 48 guide column 49 guide bushing 50 transverse support 51 first pressure piece 52 first embossing stamp 53 second pressure piece 54 second embossing stamp 57 transport part 58 slide surface 59 round blank 62 ejector device 63 ejector 64 ring 68 coupling device 69 tool coupling surface 70 stop surface 71 ram surface 72 coupling part 73 actuator unit 74 biasing device 75 counter coupling part 76 coupling surface 77 counter coupling surface 82 positioning device 86 positioning body 84 positioning drive 85 positioning recess 90 clamping device 91 clamping body 92 clamping drive 93 disk spring stack 94 piston 95 cylinder I forming position II ejecting position III alignment position IV clamping position A tool axis H stroke direction R back-stroke direction