Captured Slotted Reamer

Abstract

Described herein are cannulated reamer designs and methods. In one embodiment, a reamer comprises a cannulated central body portion, a plurality of cutting legs and outer frame. The cannulated central body portion has an inner wall surface and an opposing outer wall surface defining a thickness and a bone contacting surface and an opposing distal end surface defining a length, the inner wall surface defining a bore about a central longitudinal axis of the cannulated central body portion. The plurality of cutting legs extends outwardly from the cannulated central body portion. The other defines a periphery of the reamer, the outer frame coupled to a lateral end of each of the plurality of cutting legs. The cannulated central body portion has a recess extending entirely through the thickness and only partially though the length.

Claims

1. A method of reaming a glenoid of a scapula comprising: driving a guide pin into a glenoid; receiving the guide pin within a central body of a reamer assembly, the central body being pivotably connected to a reamer of the reamer assembly such that the central body is pivotable from a first position to a second position relative to the reamer; positioning a cutting surface of the reamer against the glenoid; coupling a driver to the to the central body while the central body is in the first position and so that a driver axis of the driver is oriented at an oblique angle relative to a central axis of the reamer; and driving the driver to ream the glenoid with the reamer.

2. The method of claim 1, further comprising pivoting the central body of the reamer assembly to the second position relative to the reamer while the driver is coupled thereto such that, in the second position, the driver axis is substantially coaxial with the central axis of the reamer.

3. The method of claim 1, wherein the central body of the reamer is a cannulated.

4. The method of claim 1, wherein the central body is pivotably connected to the reamer via a hinged joint.

5. The method of claim 1, further comprising: sliding a cannulated shaft of the driver over the guide pin until the cannulated shaft is coupled to the central body of the reamer assembly.

6. The method of claim 1, further comprising engaging a latch of the reamer assembly to the central body to secure the central body relative to the reamer.

7. The method of claim 6, wherein the engaging step is performed when the central body is in the second position.

8. The method of claim 1, wherein the reamer of the reamer assembly includes a plurality of cutting legs extending between an outer frame and the central body of the reamer, the central axis being perpendicular to a plane defined by the outer frame.

9. A method of reaming a concave surface of an articular joint comprising: inserting a guide pin into the concave surface of the articular joint; receiving the guide pin within a central body of a reamer assembly, the central body being moveable between a first position and a second position relative to a reamer of the reamer assembly, the guide pin being received within the central body of the reamer assembly when the reamer assembly is in the first position and such that a pin axis is oriented at a first angle relative to a central axis of a reamer; positioning a cutting surface of the reamer against the concave surface of the articular joint; coupling a driver to the to the central body so that the guide pin is received within the driver; and driving the driver to ream the articular joint with the reamer.

10. The method of claim 9, further comprising pivoting the central body of the reamer assembly to the second position relative to the reamer while the driver is coupled thereto such that, in the second position, a driver axis is substantially coaxial with the central axis of the reamer.

11. The method of claim 9, wherein the central body of the reamer is a cannulated.

12. The method of claim 9, wherein the central body is moveably connected to the reamer via a hinged joint.

13. The method of claim 12, wherein the hinged joint includes a hinge pin.

14. The method of claim 9, further comprising engaging a latch of the reamer assembly to the central body to secure the central body relative to the reamer.

15. The method of claim 14, wherein the engaging step is performed when the central body is in the second position.

16. The method of claim 9, wherein the reamer of the reamer assembly includes a plurality of cutting legs extending between an outer frame and the central body of the reamer, the central longitudinal axis being perpendicular to a plane defined by the outer frame.

17. The method of claim 16, wherein the central hub of the reamer includes a central positioning portion protruding outwardly therefrom for positioning within an opening in the concave surface of the bone.

18. The method of claim 16, wherein the outer frame is circular and a space is defined between each of the plurality of cutting legs.

19. The method of claim 9, wherein articular joint is a glenohumeral joint.

20. The method of claim 9, wherein the coupling step includes magnetically connecting the driver to the central body.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Other objects and advantages of the present invention will be apparent from the following detailed description of the present preferred embodiments, which description should be considered in conjunction with the accompanying drawings in which like reference indicate similar elements and in which:

[0024] FIG. 1A is a perspective view of one embodiment of a reamer assembly of the disclosure.

[0025] FIG. 1B is a bottom perspective view of the reamer assembly of FIG. 1A.

[0026] FIG. 1C is a perspective view of one embodiment a reamer magnet of the reamer assembly shown in FIG. 1A.

[0027] FIG. 1D is a perspective view of one embodiment of a reamer housing of the reamer assembly of FIG. 1A.

[0028] FIG. 2 is a bottom perspective view of another embodiment of a magnetized reamer of the disclosure.

[0029] FIG. 3 is a magnetized plot of the magnetized reamer of FIG. 1A

[0030] FIG. 4 is an exploded perspective view of one embodiment of a reaming system of the disclosure.

[0031] FIG. 5A is a side view of a driver assembly shown as part of the reaming system of FIG. 4.

[0032] FIG. 5B is a perspective view of one embodiment of a driver sleeve of the driver assembly shown in FIG. 5A

[0033] FIG. 5C is a side view of one embodiment of a driver shaft of the driver assembly shown in FIG. 5A.

[0034] FIG. 5D is a top view of one embodiment of a driver collar of the driver assembly shown in FIG. 5A.

[0035] FIG. 6A is a bottom perspective view of a reamer assembly shown as part of the reaming system of FIG. 4.

[0036] FIG. 6B is a perspective view of one embodiment a reamer magnet of the reamer assembly shown in FIG. 6A.

[0037] FIG. 6C is a perspective view of one embodiment of a reamer housing of the reamer assembly of FIG. 6A.

[0038] FIG. 7 is a top perspective view of the reamer assembly of FIG. 6A having a guide pin received at an angle to a central longitudinal axis of the reamer assembly.

[0039] FIG. 8 is perspective view of another embodiment of a reamer assembly of the disclosure having a guide pin received at an angle to a central longitudinal axis of the reamer assembly.

DETAILED DESCRIPTION

[0040] FIGS. 1A-1D show one embodiment of a reamer assembly 100 including a reamer body 110, a magnet 132 and a reamer housing 133. When assembled together, a portion of reamer body 110 and reamer housing 133 form a central body portion 120 having a bone contacting surface 130 and an opposing distal end surface 140. Reamer body 110 includes a plurality of cutting legs 150 and an outer frame 180. A central positioning portion 160 protrudes outwardly from the bone contacting surface 130 and defines a longitudinal axis L1 of reamer assembly 100 which is coaxial with a desired reaming trajectory of a shoulder arthroplasty procedure. A space 170 is defined by central body portion 120, adjacent cutting legs 150 and outer frame 180.

[0041] As shown in FIG. 1C, magnet 132 includes an upper surface 134, an inner surface 135, a lower surface 136, an outer surface 137 and opposed side surfaces 138, 139 defining a space therebetween. As shown in FIG. 1D, reamer housing 133 includes an upper surface 144, an inner surface 145, a lower surface 146, an outer surface 147 and opposed side surfaces 148, 149 defining a space therebetween. A slot 143 is defined in reaming housing 133 for receipt of magnet 132.

[0042] In use, magnet 132 is received in slot 143 of reamer housing 133 and reamer housing 133 is then coupled to an inner surface of reamer body 110. A magnetic connection between reamer housing 133 having magnet 132 therein and metallic reamer body 110 is formed. The bone contacting or cutting surface 120 of reamer body 110 is preferably a hard, magnetic 400 series stainless steel. Magnet 132 is housed in soft, non-magnetic stainless steel housing 133. Magnet 132 itself is shaped in a ring for two purposes. First, the ring shape of magnet 132 is preferable for receipt of a pilot wire or k-wire that can be inserted through reamer assembly 100. A shoulder pilot wire, for example, made from a 316L material does not affect the magnetic field generated by magnet 132. Second, the ring shape of magnet 132 spreads the magnetic field over a larger area and can be used by a flange on a driver to couple reamer assembly 100 to the driver. Reamer assembly 100 including magnet 132 only generates a magnetic field out of the wound along an axis of the driver co-axial with L1. By making reamer assembly 100 from a magnetic and non-magnetic material the field of magnet 132 is generated along the axis of the driver and away from the midline of the patient. A problem with a magnetic instrument in or near shoulder 10, for example, is that it could interfere with any implanted cardiac devices that the patient may have. By directing the magnetic field away from the heart, this risk is mitigated.

[0043] The use of magnet 132 in reamer assembly 100 allows reamer assembly 100 to be coupled to a reamer driver non-mechanically. Mechanical connection could be easily damaged and difficult to use, and in most cases, surgeons are instructed to make the mechanical connection outside of the body. Reamer assembly 100 allows it to easily be coupled to a reamer in situ and is repeatable over time.

[0044] Reamer assembly 200, shown in FIG. 2, is similar to reamer assembly 100, but instead is cannulated and includes an open outer frame 280. Reamer assembly 200 includes a reamer body 210, a magnet (not shown; within reamer housing 233) and a reamer housing 233. When assembled together, a portion of reamer body 210 and reamer housing 233 form a central body portion 220 having a bone contacting surface 230 and an opposing distal end surface 240. Reamer body 210 includes a plurality of cutting legs 250 and an outer frame 280 that forms opposing first and second frame portions. A cannulated aperture 225 is located in a central portion of reamer assembly 200 and defines a longitudinal axis L2 of reamer assembly 200 which is coaxial with a desired reaming trajectory of a shoulder arthroplasty procedure. A space 270 is defined by central body portion 220, adjacent cutting legs 250 and outer frame 280.

[0045] FIG. 3 is shown a magnetic plot of a reamer assembly 300 having a longitudinal axis L3, a bone contacting surface 320 and an opposing distal end surface 340. It can be interpreted that the magnetic field 331 nearest magnet 332 (on the left side of the assembly 300) is around 5000G, thus an extreme pull force is noted. On the patient side of the assembly 300 (at a post 360 location on the right) this same field is at least an order of magnitude less and quickly falls.

[0046] FIG. 4 is an exploded perspective view of a reaming system 400 including a driver assembly 500, a reamer assembly 600 including a guide pin 690. Reamer assembly 600 and guide pin 690 together form a sub-assembly 700. Guide pin 690 is partially within glenoid 12 of scapula 10 along trajectory T1. Reamer assembly 600 has a longitudinal axis L4 that is transverse to T1 when guide pin 690 is within an aperture of reamer assembly 600 and reamer assembly 600 is not engaged to glenoid 12.

[0047] Driver assembly 500 is shown in FIG. 5A, and includes a driver sleeve 565, a driver shaft 575, and a driver collar 585 as shown in FIGS. 5B, 5C and 5D respectively. Driver shaft 575 is cannulated such that a guide pin or k-wire, for example, can be inserted therethrough. Driver shaft 575 is slid through cannulated driver sleeve 565 until a first end 567 of driver sleeve 565 lies adjacent stop portion 577 of driver shaft 575. Driver shaft 575 is then slid through driver collar 585 until driver collar 585 lies adjacent a second end 569 of driver sleeve 565. Driver shaft 575 further includes a driver end portion 592 and a reamer assembly coupling portion 594. Reamer assembly coupling portion 594 is adapted to be coupled to an inner surface of a reamer body of a reamer assembly adjacent the coupling of a reamer housing and the reamer body.

[0048] FIG. 6A is a bottom perspective view of a reamer assembly 600 including a reamer body 610, a magnet 632 and a reamer housing 633. When assembled together, a portion of reamer body 610 and reamer housing 633 form a cannulated central body portion 620 having a bone contacting surface 630 and an opposing distal end surface 640 and an aperture 625 therethrough. Aperture 625 is extended laterally from a central portion of reamer body 610 and is bound adjacent a periphery 655 thereof. Here, central body portion 620 is closed such that a guide pin, for example, cannot be laterally slid into aperture 625, but rather guide pin must be inserted through aperture 625 at an angle transverse to L1 and more in line with T1. Reamer body 610 includes a plurality of cutting legs 650 and an outer frame 680. A space 670 is defined by central body portion 620, adjacent cutting legs 650 and outer frame 680.

[0049] As shown in FIG. 6B, magnet 632 includes an upper surface 634, an inner surface 635, a lower surface 636, an outer surface 637 and opposed side surfaces 638, 639 defining a space therebetween. As shown in FIG. 6C, reamer housing 633 includes an upper surface 644, an inner surface 645, a lower surface 646, an outer surface 647 and opposed side surfaces 648, 649 defining a space 652 therebetween. A slot 643 is defined in reamer housing 633 for receipt of magnet 632.

[0050] Inner wall surface 645 and opposing outer wall surface 647 of cannulated central body portion 620 define a thickness and bone contacting surface 630 and opposing distal end surface 640 defining a length. Inner wall surface 645 defines bore or aperture 625 about central longitudinal axis L4 of cannulated central body portion 620. Outer frame 680 defines a periphery of reamer assembly 600, outer frame 680 being coupled to a lateral end of each of the plurality of cutting legs 650. As shown in FIG. 7, cannulated central body portion 620 of reamer assembly 600 forms an opening extending entirely through the thickness and only partially though the length from a location along the length above bone contacting surface 630 and through the opposing distal end surface 640.

[0051] Bore 625 and space 652 form a transverse inner opening for receipt of guide pin 690 at an angle to central longitudinal axis L4. Reamer housing 633 coupled to reamer body 610 defines a u-shaped opening bound by base surface 654 and first and second planar surface sections 648, 649. The u-shaped opening is designed to maximize the angulation of reamer assembly 600 over guide pin 690. The u-shaped opening may be defined by base surface 654 intermediate first and second planar surface sections 648, 649, the first and second planar sections 648, 649 separated by a width of recess 652, which has a length defined by a linear distance between opposing distal end surface 640 and base surface 654.

[0052] A plurality of reamer apertures 670 are defined by opposing outer wall surface 647 of cannulated body portion 620, adjacent cutting legs 650 and outer frame 680. In one embodiment, recess 652 and one of the plurality of reamer apertures 670 form a transverse outer opening for receipt of guide pin 690 at an angle to central longitudinal axis L4.

[0053] In one method of performing minimally invasive surgery using reamer assembly 700 for example. The method comprising sliding guide pin 690 at an angle to central longitudinal axis L4 of reamer assembly 600 through a transverse opening in cannulated central body portion 620 of reamer assembly 600. Cannulated central body portion 620 has a recess 652 through an inner wall surface 645, an opposing outer wall surface 647, and a distal end surface 640. Inner wall surface 645 defines a bore 625 having defining central longitudinal axis L4, bore 625 and recess 652 together form the transverse opening. The method further includes positioning a bone contacting surface 630 of reamer assembly 600 against a desired bone to be reamed such as glenoid 12, for example, and rotating guide pin 690 until a central axis (substantially aligned with T1) of guide pin 690 is substantially co-linear with central longitudinal axis L4 of bore 625 of reamer assembly 600.

[0054] In one embodiment of this method, it further comprises sliding cannulated shaft 575 over guide pin 590 until cannulated shaft 575 is coupled to reamer assembly 600, the cannulated shaft 575 closing recess 652.

[0055] FIG. 8 is perspective view of another embodiment of a reamer assembly 800. A guide pin 690 is received through reamer assembly 800 at an angle to a central longitudinal axis L5 of reamer assembly 800. Reamer assembly 800 includes a hinge 806 between a central body portion 820 and a reamer body 810 where the angle between central longitudinal axis L5 and T1 can be changed via rotation of central body portion 820 about hinge. Reamer assembly 800 further includes a latch 816 that in an open position allows central body portion 820 to rotate with respect to reamer body 810 and in a closed position fixes the location of the central body portion 820 with respect to reamer body 810.

[0056] When assembled together, a portion of reamer body 810 and cannulated central body portion 820 have a bone contacting surface 830 and an opposing distal end surface 840 and an aperture 825 therethrough. Reamer body 810 includes a plurality of cutting legs 850 and an outer frame 880. A space 870 is defined by central body portion 820, adjacent cutting legs 850 and outer frame 880.

[0057] Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.