Image recording apparatus
12409671 ยท 2025-09-09
Assignee
Inventors
Cpc classification
B26D11/00
PERFORMING OPERATIONS; TRANSPORTING
B26D5/00
PERFORMING OPERATIONS; TRANSPORTING
B41J11/706
PERFORMING OPERATIONS; TRANSPORTING
B26D1/045
PERFORMING OPERATIONS; TRANSPORTING
B41J11/70
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An image recording apparatus includes a conveyer configured to convey a sheet-like medium in a conveying direction along a conveying path, a recorder configured to record an image on the sheet-like medium conveyed by the conveyer, a cutter unit including a cutter and configured to cut the sheet-like medium in the conveying path, a carriage to which the cutter unit is detachably attached, and a lever swingably attached to the carriage. The lever is configured to swing between a fixing position for fixing the cutter unit to the carriage and a releasing position for releasing the fixing of cutter unit to the carriage.
Claims
1. An image recording apparatus comprising: a conveyer configured to convey a sheet-like medium in a conveying direction along a conveying path; a recorder configured to record an image on the sheet-like medium conveyed by the conveyer; a cutter unit including a cutter and configured to cut the sheet-like medium in the conveying path; a carriage to which the cutter unit is detachably attached; a shaft fixed to the carriage; and a lever fixed to the shaft such that the lever is swingably attached to the carriage, wherein the lever is configured to swing between a fixing position for fixing the cutter unit to the carriage and a releasing position for releasing the fixing of the cutter unit to the carriage.
2. The image recording apparatus according to claim 1, further comprising a biasing member configured to generate a biasing force that pushes the cutter unit away from a support surface of the carriage supporting the cutter unit, wherein, when at the fixing position, the lever presses the cutter unit toward the support surface against the biasing force.
3. The image recording apparatus according to claim 2, further comprising another cutter extending along the conveying path and having a blade at an end on the downstream side in the conveying direction, wherein a blade of the cutter extends in a direction intersecting the sheet-like medium lying along the conveying path downstream of a blade of the other cutter in the conveying direction when the lever is at the fixing position, and overlaps with the blade of the other cutter in the conveying direction, and wherein the urging member urges the cutter unit in a direction in which the blade of the cutter moves away from the blade of the other cutter toward a downstream side in the conveying direction.
4. The image recording apparatus according to claim 3, further comprising a blade cover configured to move between a covering position where the blade cover covers the blade of the cutter when the cutter unit is not mounted to the carriage, and a non-covering position where the blade cover does not cover the blade of the cutter when the cutter unit is mounted to the carriage.
5. The image recording apparatus according to claim 3, further comprising: a scanning mechanism configured to cause the carriage to move in a scanning direction parallel to the sheet-like medium lying along the conveying path and intersecting with the conveying direction; a rotating member attached to the carriage and configured to rotate when a peripheral surface thereof is in contact with the other cutter and the carriage moves in the scanning direction by the scanning mechanism; and another biasing member configured to bias the rotating member toward the other cutter.
6. The image recording apparatus according to claim 5, further comprising a plurality of the rotating members spaced apart from each other in the scanning direction.
7. The image recording apparatus according to claim 5, wherein the scanning mechanism causes the carriage to move from an attaching/detaching position outside the conveying path into the conveying path.
8. The image recording apparatus according to claim 7, further comprising: a first sensor provided at the attaching/detaching position and configured to output a first detection signal indicating that the cutter unit is mounted to the carriage; and a controller electrically connected to the first sensor and which, when the first detection signal is received from the first sensor, controls the conveyer and the recorder to execute a recording process of recording an image on the sheet-like medium.
9. The image recording apparatus according to claim 1, further comprising: a housing in which the carriage is provided; an opening formed to the housing and which exposes the carriage to the outside of the housing; and a cover movable relative to the housing and configured to move between a closed position for closing the opening and an open position for opening the opening, wherein the lever contacts the cover to prevent the cover from moving to the closed position when the lever is at the releasing position, and the lever does not contact the cover at any position when the lever is at the fixing position.
10. The image recording apparatus according to claim 1, further comprising: a housing in which the carriage is provided; an opening formed to the housing in which exposes the carriage to the outside of the housing; and a cover movable relative to the housing and configured to move between a closed position for closing the opening and an open position for opening the opening, wherein, when the cover moves from the open position to the closed position with the lever at the releasing position, the cover comes into contact with the lever to move the lever from the releasing position to the fixing position.
11. The image recording apparatus according to claim 9, wherein the conveying path includes a U-shaped portion at a portion upstream of the recorder in the conveying direction, wherein the cutter unit is disposed at a bottom portion of the U-shaped portion, and wherein the opening is formed at a portion of the housing facing the bottom portion.
12. The image recording apparatus according to claim 9, further comprising: a second sensor configured to output a second detection signal indicating that the cover is at the closed position; and a controller electrically connected to the second sensor and which, when the second detection signal is received from the second sensor, controls the conveyer and the recorder to execute a recording process of recording an image on the sheet-like medium.
13. The image recording apparatus according to claim 1 wherein the carriage includes a first engaging portion and a second engaging portion spaced apart from the first engaging portion in a first direction along a support surface of the carriage configured to support the cutter unit, and the cutter unit includes a third engaging portion configured to engage with the first engaging portion and a fourth engaging portion configured to engage with the second engaging portion.
14. The image recording apparatus according to claim 13, wherein: the carriage has two second engaging portions spaced apart from each other in a second direction intersecting with the first direction and along the support surface; the cutter unit has two fourth engaging portions spaced apart from each other in the second direction; either of the second engaging portions and the fourth engaging portions are holes; the other of the second engaging portions and the fourth engaging portions are projections to be inserted into the holes; and the lengths of the two holes in the second direction are different from each other.
15. The image recording apparatus according to claim 1, wherein the lever includes the shaft.
Description
(1) According to aspects of the present disclosure, there is provided an image recording apparatus including a conveyer configured to convey a sheet-like medium in a conveying direction along a conveying path, a recorder configured to record an image on the sheet-like medium conveyed by the conveyer, a cutter unit including a cutter and configured to cut the sheet-like medium in the conveying path, a carriage to which the cutter unit is detachably attached, and a lever swingably attached to the carriage. The lever is configured to swing between a fixing position for fixing the cutter unit to the carriage and a releasing position for releasing the fixing of cutter unit to the carriage.
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EMBODIMENT
(21) As shown in
(22) As shown in
(23) The conveyer 3 is configured to convey the sheet P along a conveying path T in a conveying direction. The conveyer 3 includes rollers 51 and 52, a roller 13, an arm 14, roller pairs 3a-3c, a separating member 3f, a pair of guide members 3g, and a conveying motor 3x (see
(24) The conveying path T is a path that extends from the sheet feed tray 10 to the sheet discharge tray 90 while passing between the pair of guide members 3g and under the head 5. The conveying path T includes a U-shaped part at a portion upstream of the head 5 in the conveying direction. The separating member 3f, the cutter unit 6, the roller pair 3a, and the pair of guide members 3g are disposed in the U-shaped part. The cutter unit 6 and the roller pair 3a are disposed at a bottom portion Ux of the U-shaped part. The cutter unit 6 is disposed downstream of the separating member 3f in the conveying direction and upstream of the roller pair 3a in the conveying direction.
(25) The sheet feed tray 10 includes a roll sheet accommodating part 11 configured to accommodate a roll sheet R, and a cut sheet accommodating part 12 configured to accommodate a plurality of cut sheets (not shown) stacked in the up-down direction. The cut sheets accommodated in the cut sheet accommodating part 12 is supported by an upper surface of a support plate 19 disposed along a bottom plate 18 of the sheet feed tray 10. The cut sheets are removed from the cut sheet accommodating part 12 when using the roll sheet R (see
(26) In the present disclosure, the sheet P is used as a general term for sheet unwound from the roll sheet R and the cut sheet. The cut sheet is a sheet having a length along the conveying path T shorter than that of the sheet constituting the roll sheet R.
(27) The roll sheet R is formed by winding a long sheet P in a roll shape on an outer peripheral surface of a cylindrical core member Rc. The roll sheet R is accommodated in the roll sheet accommodating part 11 with its rotation axis Rx (a center axis of the core member Rc) extending in the right-left direction.
(28) The rollers 51 and 52 are disposed at the bottom of the roll sheet accommodating part 11. The rollers 51 and 52 are rotatable about respective axes extending in the right-left direction. When the roll sheet R is accommodated in the roll sheet accommodating part 11, an outer peripheral surface of a lower portion of the roll sheet R is supported by the rollers 51 and 52. When setting the roll sheet R, the roll sheet R is manually rotated in a direction indicated by an arrow Q in
(29) The roller 13 is supported by one end 14a of the arm 14 and is rotatable about a shaft 13x extending in the right-left direction. The other end 14b of the arm 14 is supported by the housing 1a via a shaft 14x extending in the right-left direction. The arm 14 is swingable about the shaft 14x with the other end 14b as a fulcrum.
(30) In a state where the sheet feed tray 10 is mounted to the housing 1a, when no cut sheet is accommodated in the cut sheet accommodating part 12, the roller 13 comes into contact with the upper surface of the support plate 19 (see
(31) The sheet P fed from the sheet feed tray 10 by the roller 13 (i.e., the sheet unwound from the roll sheet R accommodated in the roll sheet accommodating part 11 or the cut sheet accommodated in the cut sheet accommodating part 12) comes into contact with the separating member 3f, moves along the separating member 3f, and is guided toward the roller pair 3a.
(32) The separating member 3f is disposed behind the roller 13 and extends in an oblique direction intersecting both the up-down direction and the front-rear direction. On a surface of the separating member 3f, fine irregularities repeating along the conveying path T are formed. The irregularities prevent double conveyance (i.e., a phenomenon in which a plurality of cut sheets are conveyed in an overlapped state). In other words, the separating member 3f has a function of separating the cut sheet in contact with the roller 13 from the other cut sheets.
(33) The head 5 includes a plurality of conventionally-known nozzles formed on a lower surface of the head 5, and a driver IC 5x (see
(34) The cutter unit 6 is configured to cut the sheet P unwound from the roll sheet R between the separating member 3f and the roller pair 3a in the conveying path T. The cutter unit 6 includes a cutter 60, and a holder 61 configured to hold the cutter 60. The cutter unit 6 is detachably attached to the carriage 8.
(35) The carriage 8 can be made to reciprocate in a scanning direction (right-left direction) by the scanning mechanism 4. The scanning direction is parallel to the sheet P lying along the conveying path T and intersects a conveying direction A (See
(36) As shown in
(37) Another guide rail 4y is disposed in front of the guide rail 4x at a position opposing the guide rail 4x across a conveying path T (see
(38) Another cutter 70 is attached to the guide rail 4y. As shown in
(39) While the cutter 70 is fixed, the cutter 60 included in the cutter unit 6 rotates. The cutter 60 is disk-shaped and has a blade 60a at its peripheral edge. When cutting the sheet P, the blade 60a of the cutter 60 extends in a direction intersecting the sheet P lying along the conveying path T downstream of the blade 70a of the cutter 70 in the conveying direction A, and overlaps with the blade 70a of the cutter 70 in the conveying direction A.
(40) When the cutting motor 6x is driven under the control of the controller 100, the belt 4b travels in the scanning direction, and the carriage 8 and the cutter unit 6 attached to the carriage 8 move from an attaching/detaching position X outside the conveying path T into the conveying path T (see
(41) The attaching/detaching position X is at left ends of the guide rails 4x and 4y, which is a home position of the movement of the carriage 8 as described above, and is also a position for attaching/detaching the cutter unit 6 to/from the carriage 8. At the attaching/detaching position X, there is provided a mounting sensor S1. The mounting sensor S1 is electrically connected to a controller 100 (see
(42) An opening 1x (see
(43) A cover 20 configured to cover the opening 1x is attached to the rear wall of the housing 1a. The cover 20 is swingable about a shaft 20x provided at a lower end of the opening 1x and extending along the right-left direction, and can move between a closed position for closing the opening 1x (see the solid line in
(44) By positioning the cover 20 at the open position (see the broken line in
(45) An open/close sensor S2 (see
(46) Next, the configuration of the cutter unit 6 and the carriage 8 will be described in detail.
(47) As shown in
(48) As shown in
(49) As shown in
(50) As shown in
(51) When mounting the cutter unit 6 on the carriage 8, first, the cutter unit 6 is inserted between a pair of side walls 8s (see
(52) As shown in
(53) In the present embodiment, a lever 9 is provided to facilitate attachment and detachment of the cutter unit 6 to and from the carriage 8. As shown in
(54) By swinging about the shafts 9c, the lever 9 can move between a fixing position for fixing the cutter unit 6 with respect to the carriage 8 (see
(55) When mounting the cutter unit 6 on the carriage 8, the lever 9 is moved to the releasing position (see
(56) Then, by pushing down the rear end 9b of the lever 9, the lever 9 is moved from the releasing position (see
(57) At the fixing position, as shown in
(58) Alternatively, at the fixing position, the lever 9 engages with portions of the side wall 8s of the carriage 8 other than the holes 8c, so that the lever 9 is fixed to the carriage 8 in a non-swingable manner. The lever 9 is thus held at the fixing position against the biasing forces of the first portions 31x of the leaf springs 31 and the coil spring 32. In order to move the lever 9 from the fixing position to the releasing position, the rear end 9b of the lever 9 is lifted to release the engagement, and the lever 9 is swung relative to the carriage 8.
(59) As shown in
(60) When removing the cutter unit 6 from the carriage 8, first, the rear end 9b of the lever 9 is lifted to move the lever 9 from the fixing position (see
(61) Then, the cutter unit 6 is slightly lifted up, the projections 61y1 and 61y2 (see
(62) The operation of attaching and detaching the cutter unit 6 to and from the carriage 8 as described above is performed while the cover 20 is held at the open position (see the broken line in
(63) After the cutter unit 6 is attached to and detached from the carriage, the cover 20 is moved from the open position (see the broken line in
(64) As described above, according to the present embodiment, by swinging the lever 9 relative to the carriage 8, the lever 9 can be selectively disposed at the fixing position (see
(65) At the fixing position, the lever 9 presses the cutter unit 6 toward the support surface 8a against the urging forces of the leaf springs 31 and the coil spring 32 The urging forces act in the direction from the support surface 8a toward the cutter unit 6 (See
(66) The leaf springs 31 bias the cutter unit 6 in the direction in which the blade 60a of the cutter 60 moves away from the blade 70a of the cutter 70 toward the downstream side in the conveying direction A (see
(67) The scanning mechanism 4 causes the carriage 8 to move from the attaching/detaching position X outside the conveying path T into the conveying path T (see
(68) When the controller 100 is receiving the ON signal (a signal indicating that the cutter unit 6 is mounted to the carriage 8) from the mounting sensor S1 (see
(69) When the lever 9 is at the releasing position, the cover 20 cannot move to the closed position (see
(70) When the cover 20 moves from the open position to the closed position with the lever 9 at the releasing position (see
(71) A portion of the conveying path T upstream of the head 5 in the conveying direction is formed in the U-shape (see
(72) When the controller 100 is receiving the ON signal (i.e., a signal indicating that the cover 20 is at the closed position) from the open/close sensor S2 (see
(73) The projection 61x of the cutter unit 6 engages with the recess 8x of the carriage 8, and the projections 61y1 and 61y2 of the cutter unit 6 engage with the holes 8y1 and 8y2 of the carriage 8 (see
(74) The two holes 8y1 and 8y2 are spaced apart from each other in the second direction D2 (right-left direction) intersecting with the first direction D1 and along the support surface 8a. As shown in
First Modification
(75) As shown in
(76) The blade cover 260 has a disc shape with a size slightly larger than the cutter 60, and is disposed on the back side of the cutter 60 (the side facing the cutter 70 in
(77) As shown in
(78) When the cutter unit 6 is not mounted on the carriage 8, as shown in
(79) When mounting the cutter unit 6 on the carriage 8, as shown in
(80) When detaching the cutter unit 6 from the carriage 8, the projection 261 is removed from the hole 8z of the carriage 8, and the vertical member 262 and the blade cover 260 moves forward by the urging force of the coil spring 263. As a result, the blade cover 260 moves from a non-covering position where the blade cover 260 does not cover the blade 60a of the cutter 60 (see
(81) As described above, according to the first modification, by providing the blade cover 260 capable of moving to the covering position (see
Second Modification
(82) As shown in
(83) As shown in
(84) When the carriage 8 is caused to move in the scanning direction by the scanning mechanism 4 (see
(85) As described above, according to the second modification, since the rotating members 380 and the coil springs 382 are provided, when the carriage 8 moves in the scanning direction, the state in which the peripheral surfaces of the rotating members 380 are in contact with the cutter 70 is maintained (see
(86) Two rotating members 380 spaced apart from each other in the scanning direction are provided (see
Further Modifications
(87) While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
(88) In the above-described embodiment and modifications, the cutter 60 included in the cutter unit 6 is disk-shaped and is configured to rotate. However, a fixed cutter such as the one used for the cutter 70 may be used as the cutter 60.
(89) Although the cutter 70 in the above-described embodiment and modifications is fixed, a disk-shaped rotating cutter such as the one used for the cutter 60 may be used as the cutter 70.
(90) The opening 1x and the cover 20 are provided on the rear surface of the housing in the above-described embodiment and modifications, but may be provided on the front surface, side surface, upper surface, or the like of the housing. For example, in a configuration in which the sheet P is fed forward from the sheet feed tray 10, conveyed upward at the bottom portion of the U-shaped portion, and then conveyed backward toward the head 5, the opening and the cover may be provided on the front surface of the housing.
(91) The sheet P is not limited to paper, but may be cloth or plastic film. In other words, the sheet P may be made of any material as long as it is sheet-like.
(92) The head 5 may discharge liquid other than ink (e.g., a treatment liquid for aggregating or precipitating components in the ink). The head 5 not limited to a liquid discharge system, and may be a laser system, a thermal transfer system, or the like.
(93) Aspects of the present disclosure may be applied not only to a printer but can also to a facsimile machine, a copy machine, a multi-function machine, and the like.
(94) The sheet P is an example of a sheet-like medium according to aspects of the present disclosure. The head 5 is an example of a recorder according to aspects of the present disclosure. The mounting sensor S1 is an example of a first sensor according to aspects of the present disclosure. The ON signal outputted by the mounting sensor S1 is an example of a first detection signal. The open/close sensor S2 is an example of a second sensor according to aspects of the present disclosure. The ON signal outputted by the open/close sensor S2 is an example of a second detection signal. A pair of leaf springs 31 is an example of a biasing member according to aspects of the present disclosure). The projection 61x is an example of a third engaging portion according to aspects of the present disclosure. The two projections 61y1 and 61y2 are examples of a fourth engaging portion according to aspects of the present disclosure. The coil spring 32 is an example of a biasing member according to aspects of the present disclosure. The coil springs 382 are examples of another urging member according to aspects of the present disclosure.