Pneumatic motor
12410710 ยท 2025-09-09
Assignee
Inventors
Cpc classification
F01B1/0644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B1/0655
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01B1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pneumatic motor for rotating an axle including: a. a housing including: b. an air intake port; c. an air exhaust port; d. at least two cylinders; each cylinder being positioned radially from the axle; e. at least two air channels in communication with each cylinder; f. at least two pistons, each piston attached to the axle by a connecting rod, each piston and respective connecting rod being radially aligned, each piston to be received in one of said at least two cylinders; each connecting rod being attached centrally offset in relation to a central axis of the axle; wherein when one connecting rod and piston are in power stroke, the other connecting rod and piston are in exhaust stroke.
Claims
1. A pneumatic motor for rotating an axle comprising: a. A housing comprising an air intake port; b. an air exhaust port; c. at least three cylinders; each cylinder being positioned radially from the axle; each cylinder being in a distinct cylinder radial plane from each other; d. at least two air channels in communication with each cylinder; e. at least three pistons, each piston attached to the axle by a connecting rod, each piston and respective connecting rod being radially aligned, in respect of the axle and in a distinct piston radial plane from each other, each piston to be received in one of said at least three cylinders; each connecting rod being attached centrally offset in relation to a central axis of said axle; and f. a modular bushing fit onto said axle to regulate communication of said air intake port and said air exhaust port with said at least two air channels in communication with each cylinder; wherein said modular bushing comprises a lower component, an intermediate component and an upper component, wherein each of said upper component and lower component further comprise a connecting collar receiving section to receive an end of a connecting collar axially connecting the upper component with the lower component forming a cylinder valve bushing for said pneumatic motor; wherein the lower component includes an upper area of a first diameter and a lower area of a second diameter allowing the connecting collar to be friction fitted within the upper and lower component, wherein the upper component and lower component are each cylinders, each having a same outer diameter and a same inner diameter relative to each other; wherein during a power stroke of one piston, said axle allows said air intake port to be in communication with the air channel in communication with one cylinder allowing air from the air intake port to enter into the cylinder; and during an exhaust stroke of one piston, said axle allows said air exhaust port to be in communication with the air channel in communication with said one cylinder allowing air to exit the cylinder through the air exhaust port; wherein when one connecting rod and piston are in power stroke, the other connecting rod and piston are in exhaust stroke and a third connecting rod and piston are in between an exhaust stroke and a power stroke.
2. The pneumatic motor of claim 1 further comprising at least three unitary piston cylinder caps, each cylinder cap forming a cylinder, on said pneumatic motor, each cylinder receiving a respective one of said at least three pistons.
3. The pneumatic motor of claim 1 further comprising at least three unitary piston cylinder caps, each cylinder cap forming a cylinder, on said pneumatic motor, each cylinder receiving a respective one of said at least three pistons, wherein each of said at least three unitary piston cylinder caps further comprise an cylinder cap air channel for communication with said air channel in communication with said cylinder of said pneumatic motor housing for exchange of air into and out of a space formed by each of said at least three pistons and each of said at least three unitary piston cylinder caps.
4. The pneumatic motor of claim 1 wherein one end of each of said connecting rods are stacked one atop another on said axle, in an axially offset configuration, resulting in each of said connecting rods and each of said pistons connected to said connecting rod being in a distinct radial plane, each distinct radial plane being parallel to each other.
5. The pneumatic motor of claim 1 wherein said upper component and lower component matingly engaged with each other by said intermediary component.
6. The pneumatic motor of claim 1 wherein said intermediary component is said connecting collar for connecting said upper component with said lower component.
7. The pneumatic motor of claim 1 wherein said upper component is a hollow cylinder having a top surface, a bottom surface, an outer collar surface and an inner collar surface, and wherein said upper component further comprises a plurality of air inlet and outlet channels, wherein said lower component further comprises at least one air intake channel running axially to said hollow cylinder, wherein said air inlet channels of said upper component are in fluid communication with said at least one air intake channel of said lower component when said air intake face of said axle is in line with said at least one air intake channel of said lower component, during rotation of said axle, wherein said air outlet channels of said upper component are in fluid communication with said air exhaust port when said air exhaust face of said axle is in line with said air outlet channels of said upper component, during rotation of said axle.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE FIGURES
(16) Referring now to
(17) Referring now to
(18) Pneumatic motor 10 includes a vent 101 (which may also serve as a window to the interior of said motor and may be made of a transparent material) centrally located (although it may be offset from center of the motor head cover 103) on an pneumatic motor head cover 103, in this alternative, the pneumatic motor head cover 103 is triangular in shape and has three fastener holes 131 for three fasteners 102 to allow for fastening the pneumatic motor head cover 103 onto the top of motor housing 104. Motor housing 104 includes three fastener holes 133 for alignment of pneumatic motor head cover 103 fastener holes 131. Motor housing 104 is cylindrical in shape with three cylinder ports 134 (only one seen) each for receiving each of the three pistons 114. Each cylinder port 134 is covered by a cylinder cap 60 (See
(19) Motor housing further includes an air supply connector 105 threaded to the air supply port 30 (See
(20) Referring now to
(21) Referring now to
(22) Referring now to
(23) Referring now to
(24) Referring now to
(25)
(26)
(27) Referring now to
(28) Referring now to
(29) Unitary cylinder cap 605 includes a motor body wall 607 to facilitate the seating of the cylinder cap 605 onto said motor body. Cylinder cap 605 includes an O-ring seal 606 to seal the air channel (138/115) against the motor body air channel 139.
(30) Referring now to
(31) Referring now to
(32) Referring now to
(33) The following is an example comparing a pneumatic motor using a prior art unitary bushing versus a modular bushing.
(34) Two pneumatic motors, one with a modular bushing and unitary cylinder caps described herein and one with a one piece prior art bushing were run under the same conditions and air consumption was measured. Pressure was regulated at various levels, rotations per minute (RPM) was kept constant at 100 and maximum torque (in-lb) and air consumption at cubic feet per minute (CFM) was measured.
(35) 3 Cylinder Motor with a Modular Bushing and Unitary Cylinder Caps
(36) SUPPLY PRESSURE: 120 P.S.I. (pounds per square inch). These values represent an average of 10-3 cylinder pneumatic motors assembled with a modular 3 piece bushing.
(37) TABLE-US-00001 P.S.I. CFM RPM MAX TORQUE 20 0.61 100 1.4 25 0.81 100 2.13 30 0.95 100 2.79 35 1.09 100 3.47 40 1.22 100 4.13 45 1.36 100 4.78 50 1.51 100 5.61 55 1.66 100 6.36 60 1.81 100 7.02 65 1.94 100 7.74 70 2.11 100 8.5 75 2.27 100 9.12 80 2.41 100 9.95 85 2.54 100 10.57 90 2.72 100 11.33 90 1.21 0 - stall 12.03
Prio Art 3 Cylinder Motor with a Unitary Bushing and Multicomponent Cylinder Caps
(38) SUPPLY PRESSURE: 120 P.S.I.
(39) These values represent an average of 3-3 cylinder pneumatic motors assembled with a 1 pc bushing.
(40) TABLE-US-00002 P.S.I. CFM RPM MAX TORQUE 20 1.06 100 0.79 25 1.27 100 1.51 30 1.48 100 2.17 35 1.73 100 2.83 40 1.94 100 3.48 45 2.21 100 4.36 50 2.47 100 5.04 55 2.67 100 5.61 60 2.91 100 6.34 65 3.18 100 6.97 70 3.48 100 7.72 75 3.73 100 8.57 80 3.95 100 9.2 85 4.21 100 9.98 90 4.55 100 11.12 90 2.91 0 - stall 13.05
(41) As can be seen, unexpectedly the air consumption of the same pneumatic motor with a modular bushing used substantially less air in CFM while maintaining the same RPM and very close maximum torque when compared to a unitary bushing.
(42) The following is a calculation of return on investment with a 6 cylinder pneumatic motor described herein having a modular bushing. 1 horsepower (HP) is equal to 746 watts (W) or 0.746 KW ( KW)
(43) On average most compressors will produce 4 CFM @ 90 PSI per 1 HP Therefore: @ 90 PSI it takes 0.746 KW (KW) to produce 4 CFM. 0.746 KW divided by 4 CFM=0.1865 KW for 1 CFM.
(44) Therefore, it takes 0.1865 KW to produce 1 CFM.
(45) Calculation of Cost Savings
(46) Step 1. Calculate the CFM difference with pneumatic motor described herein and a prior art motor using a simple CFM gauge.
(47) Example: Prior art 3 cylinder pneumatic motor: 4.55 CFM pneumatic motor
(48) 3 cylinder pneumatic motor (with 3 pc. Bushing): 2.72 CFM. Difference in CFM usage=1.83 CFM.
(49) Step 2. Calculate local electrical supply costs.
(50) For this example we will use $0.10 per kwh (it cost $0.10 to create 1 KW for 1 hour).
(51) Step 3. Take what is known: 0.1865 kw/CFM and multiply it by hrs/day (24) and days/year (365) 0.186524365=1,633.74 KW
(52) Conclusion: It takes 1,633.74 KW to create one CFM for 24 hrs a day for 1 year.
(53) Step 4. Multiply your kw/year value (1,633.74) by your local electricity supply costs ($0.10/kwh)
1,633.74$0.10=$163.37
(54) Conclusion: It takes $163.37 to create 1 CFM 24 hrs a day for 1 year.
(55) Step 5. Multiply the cost to create 1 CFM/year ($163.37) by the total difference in CFM (1.83) $163.375.48=$298.96
(56) Conclusion: The total savings (in compressed air alone) over 1 year when using the pneumatic motor described herein compared to a prior art motor with a unitary bushing is $298.96 per pneumatic motor.
(57) The following provides the difference in operating temperature comparing a prior art pneumatic motor with the pneumatic motor described herein.
(58) Temperature readings were taken near the cylinder cap from a three cylinder pneumatic motor after one hour of run time at ambient room temperature of 65 degrees F.
(59) Pneumatic motors were each ran at 200 RPM
(60) TABLE-US-00003 UNITARY CYLINDER CAP PRIOR ART 2 PC. CAP AND SLEEVE 66 deg. 82 deg. 68 deg. 81 deg. 66 deg. 83 deg. 69 deg. 82 deg. 68 deg. 84 deg.
(61) There is a significant decrease in temperature (16-20% lower) during run time when a unitary cylinder cap is used versus the prior art multi-piece cylinder cap
(62) Pneumatic motors were each ran at 800 RPM
(63) TABLE-US-00004 UNITARY CYLINDER CAP PRIOR ART 2 PC. CAP AND SLEEVE 74 deg. 94 deg. 70 deg. 98 deg. 76 deg. 101 deg. 77 deg. 97 deg. 75 deg. 98 deg.
(64) There is a significant decrease in temperature (21-29% lower) during run time when a unitary cylinder cap is used versus the prior art multi-piece cylinder cap.
(65) In terms of construction material: the motor housing may be made of aluminum, zinc, steel, cast iron, stainless steel, nylon, and combinations thereof; the vent may be made of nylon, acetal, glass filled nylon, low density polyethylene, and combinations thereof; the head cover may be made of aluminum, zinc, steel, cast iron, stainless steel, nylon, and combinations thereof; the crank pin may be made of steel, stainless steel, 4140 alloy steel and combinations thereof; the spacer may be made of steel, stainless steel, nylon, fiber and combinations thereof; the bearings may be made of steel, stainless steel and combinations thereof; the piston head may be made of glass filled nylon, acetal and combinations thereof; the connecting rod may be made of steel, brass, aluminum, Delrin, nylon, glass filled nylon, aluminum filled nylon and combinations thereof; the wrist pin may be made of steel, stainless, brass, bronze and combinations thereof; the piston seal may be made of urethane, Buna-NO-rings, fluoroelastomer, Teflon, UHMW polyethylene and combinations thereof; the cylinder cap O-ring may be made of Buna, Fluoroelastomer, ethylene propylene diene terpolymer (EPDM rubber), Teflon, fluorinated ethylene propylene (FEP) sold by DuPont, TFE/P rubber (Aflas by DuPont), perflouro elastomer (Kalrez by DuPont USA) and combinations thereof; the crankshaft (axle) may be made of steel, stainless Steel, 4140 alloy steel and combinations thereof; the upper and lower bearings may be made of steel or stainless steel and combinations thereof; the upper and lower bushings may be made of steel, stainless steel, Phenolic resin laminate, glass filled nylon and combinations thereof; the middle bushing may be made of Torlon by Solvay Specialty Polymers, poly-vinylidene fluoride, glass filled Teflon, Teflon, low density polyethylene (LDPE), high density polyethylene (HDPE), ultra high molecular weight (UHMW) Polyethylene, polypropylene, CE grade phenolic laminates, LE grade phenolic laminates, nylon and combinations thereof;
(66) As many changes can be made to the disclosure herein without departing from the scope thereof; it is intended that all matter contained herein be considered illustrative and not in a limiting sense.