SHEET PILE SUPPORTING ASSEMBLY AND METHOD FOR OPERATING A SHEET PILE SUPPORTING ASSEMBLY

Abstract

A sheet pile supporting assembly (24) for a sheet material processing machine is presented. It comprises a plurality of sheet pile supporting bars (28) and a movable guiding means for selectively moving one or more of the sheet pile supporting bars (28) from a retracted position to an extended position. Additionally, an automatic selection unit (30) is provided for automatically selecting the sheet pile supporting bars (28) to be moved to the extended position and for coupling the selected sheet pile supporting bars (28) to the movable guiding means. Moreover, a method for operating a sheet pile supporting assembly (24) for a sheet material processing machine is explained.

Claims

1. A sheet pile supporting assembly for a sheet material processing machine, especially a cardboard or paper processing machine, the sheet pile supporting assembly comprising: a plurality of sheet pile supporting bars extending substantially in parallel and being movable between a retracted and an extended position respectively, wherein the sheet pile supporting bars are adapted to support a sheet pile while in the extended position, a movable guide for selectively moving one or more of the sheet pile supporting bars from the retracted position to the extended position, and an automatic selection unit for automatically selecting the sheet pile supporting bars to be moved to the extended position and for coupling the selected sheet pile supporting bars to the movable guide, wherein the selection unit comprises a scanner unit adapted for detecting geometrical obstacles in an extension space associated with the sheet pile supporting bars.

2. The sheet pile supporting assembly according to claim 1, wherein the scanner unit is an optical scanner unit.

3. The sheet pile supporting assembly according to claim 1, wherein the scanner unit is movable along a width direction of the sheet pile supporting assembly, especially wherein the scanner unit is movably coupled to a rail extending in the width direction.

4. The sheet pile supporting assembly according to claim 1, wherein the scanner unit comprises a light source, especially a laser, a reflector unit and a light sensor, wherein the obstacles are detected by analyzing the light emitted by the light source and reflected by the reflector unit.

5. The sheet pile supporting assembly according to claim 1, further comprising: a first locking unit for locking selected sheet pile supporting bars on the movable guide such that the selected sheet pile supporting bars may be moved to the extended position by the movable guide.

6. The sheet pile supporting assembly according to claim 5, further comprising: a stationary guide having a second locking unit for locking non-selected sheet pile supporting bars on the stationary guide such that the non-selected sheet pile supporting bars are retained in the retracted position by the stationary guide.

7. The sheet pile supporting assembly according to claim 6, wherein the first locking unit comprises a locking bar substantially extending over a width direction of the movable guide and/or in that the second locking unit comprises a locking bar substantially extending over a width direction of the stationary guide.

8. The sheet pile supporting assembly according to claim 6, wherein the automatic selection unit comprises an engagement unit for selectively moving each sheet pile supporting bar into an engaged position on the stationary guide or into an engaged position on the movable guide, especially wherein the sheet pile supporting bars are moved along their respective longitudinal extension.

9. The sheet pile supporting assembly according to claim 8, wherein the engagement unit comprises an engagement finger being movable along a width direction of the sheet pile supporting assembly and being configured for individually moving the sheet pile supporting bars into one of the engagement positions.

10. The sheet pile supporting assembly according to claim 8, wherein the movable guide is suitable for moving toward an override position that sets all the sheet pile supporting bars into a common engagement position.

11. A method for operating a sheet pile supporting assembly for a sheet material processing machine, especially a cardboard or paper processing machine, wherein the sheet pile supporting assembly comprises a plurality of sheet pile supporting bars being movable between a retracted position and an extended position respectively, and wherein the sheet pile supporting bars are adapted to support a sheet pile while in the extended position only, the method comprising: automatically selecting a group of sheet pile supporting bars to be moved to the extended position for supporting the sheet pile, wherein the automatically selecting the group of sheet pile supporting bars comprises detecting geometrical obstacles hindering one or more sheet pile supporting bars when moved to the respective extended position.

12. The method according to claim 11, wherein the detecting the geometrical obstacles is performed by scanning an extension space associated with the sheet pile supporting bars.

13. The method according to claim 11, wherein the detecting the geometrical obstacles includes moving a sensor unit along a scanning direction being substantially orthogonal to an extension of the sheet pile supporting bars.

14. The method according to claim 11, wherein the automatically selecting the group of sheet pile supporting bars includes selecting the sheet pile supporting bars for which no obstacle is detected.

15. The method according to claim 11, wherein the selected sheet pile supporting bars are coupled to a movable guide, especially wherein the selected sheet pile supporting bars are conjointly moved to the extended position by the movable guide.

16. The method according to claim 11, wherein the sheet pile supporting bars which are not selected are coupled to a stationary guide, especially wherein non-selected sheet pile supporting bars are retained in the retracted position by the stationary guide.

Description

[0031] The invention will now be described with reference to the enclosed drawings. In the drawings,

[0032] FIG. 1 is a schematic view of a paper processing machine comprising a sheet pile supporting assembly according to the invention,

[0033] FIG. 2 is a schematic view of a sheet pile supporting bar and a tool illustrating the working principle of a sheet pile supporting assembly according to the invention,

[0034] FIG. 3 is a perspective view of a sheet pile supporting assembly according to the invention and a tool, wherein all sheet pile supporting bars are in their respective retracted position,

[0035] FIG. 4 is another perspective view of the sheet pile supporting assembly of FIG. 3 and the tool of FIG. 3, wherein some of the sheet pile supporting bars are in their respective extended position,

[0036] FIG. 5 is a more detailed perspective view of the sheet pile supporting assembly of FIG. 3 and the tool of FIG. 3,

[0037] FIG. 6 is a perspective view of the sheet pile supporting assembly of FIG. 5 and the tool of FIG. 5, wherein a different perspective is taken as compared to FIG. 5,

[0038] FIG. 7 is a perspective view of the sheet pile supporting assembly of FIGS. 5 and 6 and the tool of FIGS. 5 and 6, wherein a different perspective is taken as compared to FIGS. 5 and 6,

[0039] FIG. 8 is a perspective view of the sheet pile supporting assembly of FIGS. 3 to 7 showing an engagement unit,

[0040] FIG. 9 is a detail view of the sheet pile supporting assembly of FIGS. 3 to 8, especially showing an engagement unit thereof,

[0041] FIG. 10 is a sectional view X-X of the sheet pile supporting assembly of FIG. 9, wherein an engagement finger is in a home position,

[0042] FIG. 11 is view corresponding to FIG. 10, wherein the engagement finger is in an extended position,

[0043] FIG. 12 is view corresponding to FIGS. 10 and 11, wherein the engagement finger is in a retracted position,

[0044] FIG. 13 is a further detail view of the sheet pile supporting assembly of FIGS. 3 to 8, showing a locking bar and a corresponding actuator,

[0045] FIG. 14 is an additional detail view of the sheet pile supporting assembly of FIGS. 3 to 8, especially showing the locking of selected sheet pile supporting bars,

[0046] FIG. 15 is a detail view corresponding to FIG. 14, especially showing the locking of non-selected sheet pile supporting bars,

[0047] FIG. 16 is a detail view corresponding to FIGS. 14 and 15, especially showing a first operational state during a reset procedure,

[0048] FIG. 17 is a detail view corresponding to FIGS. 14 to 16, especially showing a second operational state during a reset procedure,

[0049] FIG. 18 is a detail view corresponding to FIGS. 14 to 17, especially showing a third operational state during a reset procedure, and

[0050] FIG. 19 is a detail view corresponding to FIGS. 14 to 18, especially showing a fourth operational state during a reset procedure.

[0051] FIG. 1 shows a paper processing machine 10 being a paper blanking machine in the example shown.

[0052] It comprises a feeder module 12 for feeding paper sheets S into the paper processing machine 10. These sheets S are transported to a blanking module 14 by a conveyor belt 16. The traveling direction is indicated by arrow T.

[0053] In the blanking module 14 a layout L is cut from the paper sheet S.

[0054] In this context the layout L is defined as the usable part of the sheet material, which may generally be composed of one or multiple blanks.

[0055] Subsequently, the paper sheet S with the cut layout L is transported to a waste stripping module 17, where the layouts L are separated from some of the waste.

[0056] Subsequently, the paper sheet S with the cut layout L is transported to a blanking module 18, where the layouts L are separated from each other and from the remaining waste.

[0057] The layout L is placed on a pallet 20 and the waste is directed to a waste evacuation module 22.

[0058] With each layout L arriving on the pallet 20, the position of the pallet 20 is lowered by an increment substantially corresponding to a thickness of the layout L.

[0059] The paper processing machine 10 also comprises a sheet pile supporting assembly 24. Its general structure and functionality will be explained in connection with FIG. 2, which also shows a stripping tool 26 used for separating the layout L from the sheet S.

[0060] The sheet pile supporting assembly 24 is represented by a single sheet pile supporting bar 28, which is shown in an intermediate position, i.e. neither fully retracted nor fully extended. A fully extended position of the sheet pile supporting bar 28 is shown in dotted lines and a fully retracted position of the sheet pile supporting bar 28 in dashed lines.

[0061] The sheet pile supporting bar 28 is used for supporting a sheet pile, in the present context more precisely a layout pile, during the change of the pallet 20.

[0062] This means that shortly before a pallet 20 is to be exchanged, or shortly before that an insert sheet is inserted on the sheet pile, the sheet pile supporting bar 28 is moved from a retracted position to an extended position.

[0063] Also, shortly before that an insert sheet is inserted on the sheet pile, the sheet pile supporting bar 28 is moved from a retracted position to an extended position. The insert sheet is inserted by a device (not shown) positioned below the supporting bars.

[0064] The insert sheet is used to keep the sheet pile as a single pile despite having several separated layouts at each layer of the pile, or as a mean to count the number of blanks on a pile output from the machine.

[0065] The sheet pile supporting bars 28 are adapted to support a sheet pile while in the extended position only.

[0066] Consequently, the layouts L being separated from each other and from the waste in the blanking module 18 will no longer be placed on top of a pile being supported by the pallet 20, but on the sheet pile supporting bar 28 or a sheet pile being supported on the sheet pile supporting bar 28.

[0067] As will be explained later, the sheet pile supporting assembly 24 comprises a plurality of sheet pile supporting bars 28 which are arranged such that in their extended position they form a plane for supporting a sheet pile. Consequently, the sheets will be supported by a plurality of sheet pile supporting bars 28.

[0068] Then the pallet 20 may be withdrawn from the paper processing machine 10 and a new pallet 20 may be placed underneath the sheet pile supporting bar 28.

[0069] Subsequently, the sheet pile supporting bar 28 may be moved to the retracted position, thereby placing the sheet pile supported thereon on the newly installed pallet 20.

[0070] A more detailed view of the sheet pile supporting assembly 24 may be seen in FIGS. 3 to 8.

[0071] It comprises a plurality of sheet pile supporting bars 28 extending substantially in parallel and being movable between a retracted (cf. FIG. 3) and an extended position respectively.

[0072] In FIG. 3 all sheet pile supporting bars 28 are in the respective retracted position. In FIG. 4, however, some of the sheet pile supporting bars 28 are in the respective extended position. In this position they are placed at an underside of the tool 26, that is, below the top of the tool, but still within or partly within the tool.

[0073] It is noted that for the pure reason of better legibility only some of the sheet pile supporting bars 28 in FIGS. 3 and 4 are equipped with a reference sign. This also applies to the remaining Figures.

[0074] As can be seen from FIGS. 2 to 7, an extension space into which the sheet pile supporting bars 28 are moved, when taking their respective extended position comprises obstacles, e.g. in the form of parts of the tool 26. In this context, the extension space is defined as the space being occupied by the sheet pile supporting bars 28 when all of them are in the extended position.

[0075] This leads to the fact that some of the sheet pile supporting bars 28 must not be moved to their respective extended position in order to avoid interference or collision with the tool 26. Put otherwise, the sheet pile supporting bars 28 which will be moved to their respective extended position during the use of the sheet pile supporting assembly 24 must be carefully selected.

[0076] To this end an automatic selection unit 30 for automatically selecting the sheet pile supporting bars 28 to be moved to the extended position is provided.

[0077] It comprises a scanner unit 32 adapted for the detection of geometrical obstacles in the extension space for the sheet pile supporting bars 28.

[0078] The scanner unit 32 comprises a light source 34, which is a laser source in the example shown.

[0079] The light source 34 is mounted on a rail 36 substantially extending over the entire width direction to the sheet pile supporting assembly 24. Consequently, the light source 34 is movable along this width direction.

[0080] The light source 34 is adapted for interacting with a reflector unit 38 which is arranged on an opposing side of the tool 26 as compared to the light source 34.

[0081] The scanner unit 32 additionally comprises a light sensor 40.

[0082] In the example shown the light source 34 and the light sensor 40 form a movable sensor unit 41.

[0083] Consequently, the scanner unit 32 is adapted for detecting obstacles in the extension space in that the light source 34 emits a light beam 42 in the direction of the reflector unit 38.

[0084] Two cases have to be distinguished for each position of the light source 34 on the rail 36.

[0085] Either the light beam 42 is reflected by the reflector unit 38 only. The reflected light beam then is detected by the light sensor 40.

[0086] Or the light beam 42 is only partially reflected by the reflector unit 38 or reflected by any other object. Also in this case the reflected light beam is detected by the light sensor 40.

[0087] Due to the fact that the reflector unit 38 is configured such that only minor optical losses occur during the reflection of the light beam 42, the light sensor 40 detects light of relatively high intensity, when the light beam 42 is reflected by the reflector unit 38 only.

[0088] In the case where the light beam is not entirely reflected by the reflector unit 38, only light of a minor intensity is detected by the light sensor 40.

[0089] Consequently, the scanner unit 32 is adapted for detecting obstacles in the extension space by analyzing the light emitted by the light source 34 and reflected by the reflector unit 38.

[0090] Alternatively, instead of the scanner 32 we could use a light barrier, adapted for the detection of geometrical obstacles in the extension space for the sheet pile supporting bars 28. It could, for example be positioned just above or below the bars 28.

[0091] Alternatively, instead of the scanner 32 we could a sensor placed at the tip of each bar 28, adapted for the detection of geometrical obstacles in the extension space for the sheet pile supporting bars 28.

[0092] Thus, an information about the sheet pile supporting bars 28 which can be moved to the extended position without interfering with the tool 26 and/or a part of the paper processing machine 10 is generated.

[0093] These sheet pile supporting bars 28 will be selected for the operation of the sheet pile supporting assembly 24.

[0094] The automatic selection unit 30 is also adapted for coupling the selected sheet pile supporting bars 28 to a movable guiding means 48. This will be explained in connection with FIGS. 9 to 15.

[0095] The automatic selection unit 30 comprises an engagement unit 44 which is adapted for selectively moving each sheet pile supporting bar 28 into an engaged position a stationary guiding means 46 or into an engaged position on the movable guiding means 48.

[0096] Thereby, all selected sheet pile supporting bars 28 will be moved into an engaged position on the movable guiding means 48 and all non-selected sheet pile supporting bars 28 will be moved into an engaged position on the stationary guiding means 46.

[0097] The engagement unit 44 comprises an engagement finger 50 which is coupled to an actuator 52 such that it is movable substantially along a longitudinal extension of the sheet pile supporting bars 28.

[0098] Additionally, the engagement finger 50 and the actuator 52 are mounted on a rail 54 such that they can be moved along the rail 54 in a width direction of the sheet pile supporting assembly 24.

[0099] The functionality will be explained starting from a home position of the engagement finger 50 represented in FIG. 10.

[0100] The engagement finger 50 has taken a position along the rail 54, which is associated with the sheet pile supporting bar 28 highlighted in FIG. 9.

[0101] If based on the information generated by the scanning unit 32, this sheet pile supporting bar 28 is to be selected, it needs to be moved into—or kept in—an engaged position on the movable guiding means 48. To move the pile supporting bar 28, the engagement finger 50 is moved towards the movable guiding means 48 thereby engaging the sheet pile supporting bar 28 by a first cam 56 thereof and moving the first cam 56 into a corresponding cam reception space 58 on the movable guiding means 48 (cf. FIG. 11). Thus, the sheet pile supporting bar 28 is in the engaged position on the movable guiding means 48.

[0102] If based on the information generated by the scanning unit 32, this sheet pile supporting bar 28 is not to be selected, it needs to be moved into—or kept in—an engaged position on the stationary guiding means 46. To move the pile supporting bar 28, the engagement finger 50 is moved towards the stationary guiding means 46 thereby engaging the sheet pile supporting bar 28 by a second cam 60 thereof and moving the second cam 60 into a corresponding cam reception space 62 on the stationary guiding means 46 (cf. FIG. 12). Thus, the sheet pile supporting bar 28 is in the engaged position on the stationary guiding means 46.

[0103] This process is repeated for all sheet pile supporting bars 28 of the sheet pile supporting assembly 24 and thus each sheet pile supporting bar 28 is individually moved into one of the engagement positions. The sheet pile supporting bars 28 are especially moved along their respective longitudinal extension.

[0104] Subsequently, the selected sheet pile supporting bars 28 and the non-selected sheet pile supporting bars 28 will be locked to the respective stationary guiding means 46 or movable guiding means 48.

[0105] To this end, a first locking unit 64 is provided on the movable guiding means 48 for locking the selected sheet pile supporting bars 28 on the movable guiding means 48 which are in the corresponding engaged position.

[0106] The first locking unit 64 comprises a locking bar 66 being coupled to a corresponding actuator 68. Furthermore, the locking bar 66 is coupled to the movable guiding means 48 via inclined slots 70 provided on the locking bar 66 cooperating with bolts 72 being fixed to the movable guiding means 48 (cf. FIG. 13).

[0107] The locking bar 66 substantially extends over a width direction of the movable guiding means 48.

[0108] The locking bar 66 can take an unlocked, lower position in which it does not interfere with the sheet pile supporting bars 28 and a locked, upper position in which it closes the cam reception space 58 on the movable guiding means 48. Consequently, all selected sheet pile supporting bars 28 are locked on the movable guiding means 48.

[0109] Consequently, these sheet pile supporting bars 28 may be moved to the extended position by the movable guiding means 48 during operation of the sheet pile supporting assembly 24. Of course, the selected sheet pile supporting bars 28 may also be moved back to the respective retracted position by the movable guiding means 48.

[0110] The stationary guiding means 46 is equipped with a second locking unit 74 which also comprises a locking bar 66 of the type shown in FIG. 13. Consequently, the locking bar 66 of the second locking unit 74 is coupled to the stationary guiding means 46 via inclined slots 70 provided on the locking bar 66 cooperating with bolts 72 being fixed to the stationary guiding means 46.

[0111] The locking bar 66 of the second locking unit 74 can also take an unlocked, lower position in which it does not interfere with the sheet pile supporting bars 28. Additionally, it can take a locked, upper position in which it closes the cam reception space 62 on the stationary guiding means 46. Consequently, all non-selected sheet pile supporting bars 28 are locked on the stationary guiding means 46. Thus, they are held in a defined position and an unintended interference of these sheet pile supporting bars 28 with parts of the paper processing machine 10 or the tool 26 is avoided.

[0112] Consequently, the above described sheet pile supporting assembly 24 may be operated as follows.

[0113] In a first step geometrical obstacles in the extension space are detected by scanning. To this end the sensor unit 41 is moved in a direction being substantially orthogonal to the extension of the sheet pile supporting bars 28.

[0114] Based on the obstacles detected inside the extension space, the sheet pile supporting bars 28 for which no obstacle has been detected are selected for being moved to the extended position during the use of the sheet pile supporting assembly 24. These sheet pile supporting bars 28 are coupled to the movable guide means 48 as described above.

[0115] The remaining sheet pile supporting bars 28 are coupled to the stationary guiding means 46 as has been described before.

[0116] In summary, the group of sheet pile supporting bars 28 to be moved to the extended position for supporting a sheet pile is selected automatically.

[0117] If a job to be performed on the paper processing machine 10 is to be changed, also the configuration of the sheet pile supporting assembly 24 needs to be changed.

[0118] In order to do so, a reset procedure is performed, which will be explained in connection with FIGS. 16 to 19. The reset procedure brings all the pile supporting bars 28 in an engaged position on the stationary guiding means 46.

[0119] During this procedure, both the locking bar 66 of the first locking unit 64 and the locking bar 66 of the second locking unit 74 are moved to their respective unlocked, lower positions. The movable guiding means 48 is moved into an override position. The override position is defined by the second cams 60 of the sheet pile supporting bars 28 being moved to the cam reception space 62 by the movable guiding means 48. This means that at the same time the first cams 56 are positioned within the cam reception space 58. In other words, the sheet pile supporting bars are simultaneously in an engaged position on the movable guiding means 48 and the stationary guiding means 46 (cf. FIG. 16). In other words, when the movable guiding means 48 are moved toward the override position all the bars that were in an engaged position on the movable guiding means (48) are pushed toward an engaged position on the stationary guiding means 46. Thus, with a single operation, all the bars are set to the same position.

[0120] Afterwards, the locking bar 66 of the second locking unit 74 is moved to the locked position thereby locking all sheet pile supporting bars 28 on the stationary guiding means 46. This includes formerly selected sheet pile supporting bars 28 and formerly non-selected sheet pile supporting bars 28 (cf. FIG. 17).

[0121] Then, the movable guiding means 48 is moved to its neutral position, which is within a bigger distance from the stationary guiding means 46 than the override position (cf. FIG. 18).

[0122] As a last step of the reset-to-stationary procedure, the locking bar 66 of the second locking unit 74 is moved to the unlocked position (cf. FIG. 19).

[0123] Now the sheet pile supporting bars 28 are neither locked to the stationary guiding means 46 nor to the movable guiding means 48.

[0124] Consequently, the newly selected sheet pile supporting bars 28 may be brought into a respective engaged position on the movable guiding means 48 by the engagement finger 50 as has already been explained before.

[0125] Conversely, a reset-to-movable procedure may be performed similarly to bring all the pile supporting bars 28 toward the movable guiding means 48 and use the engagement finger 50 to bring selected pile supporting bars 28 toward the stationary guiding means 46 prior to locking the bars.

[0126] The choice between using a reset-to-stationary or a reset-to-movable may be determined by the number of pile supporting bars 28 that need to be individually moved by the engagement finger 50. The alternative requiring the least number of bar movement being preferred because it may be performed in less time (the time needed for any of the reset procedures being independent from the number of bars moved).