TEMPERED GLASS FOR PREVENTING GENERATION OF RAINBOW PATTERN AND MANUFACTURING METHOD THEREOF

Abstract

A tempered glass for preventing generation of a rainbow pattern and a manufacturing method thereof are provided. The tempered glass for preventing generation of the rainbow pattern is prepared by compounding a protective layer and an ultra-low phase-difference substrate layer. A compounding process is introduced in the manufacturing method to allow the synchronous stretching of a plurality of layers. In the tempered glass, a substrate layer with an ultra-low phase difference in terms of a polarization angle from a polarizer is arranged, such that a user can well view a screen of an electronic product in various scenarios, and a content of a screen will not undergo rainbow patterns or color differences due to different scenarios and conditions. A material used for the tempered glass has a high light transmittance, a low haze, a high deformation rate, and a high resilience rate to allow ultra-high performance.

Claims

1. A manufacturing method of a tempered glass for preventing generation of a rainbow pattern, comprising the following steps: a. casting: subjecting a tempered glass layer A and an ultra-low phase-difference substrate layer B to double-layer co-extrusion to obtain a precursor film, wherein an extrusion thickness ratio of the tempered glass layer A to the ultra-low phase-difference substrate layer B is 80:10 to 60:20; b. heat treatment: subjecting the precursor film obtained in the step a to the heat treatment at 130 C. to 170 C. for 5 h to 8 h to obtain a heat-treated film; c. compounding: subjecting the heat-treated film obtained in the step b to the compounding at a compounding temperature of 60 C. to 100 C. to obtain a composite heat-treated film; and d. stretching: stretching the composite heat-treated film obtained in the step c at a stretching temperature of 120 C. to 155 C. and a stretching ratio of 1 to 3 to obtain a double-layer composite film.

2. The manufacturing method of the tempered glass for preventing generation of the rainbow pattern according to claim 1, wherein the tempered glass layer A is made of a hardened polyethylene terephthalate (PET) or hardened polycarbonate (PC) or hardened polymethyl methacrylate (PMMA) material, and the tempered glass layer A has a thickness of 100 m to 500 m and a hardness of 6 H to 7 H.

3. The manufacturing method of the tempered glass for preventing generation of the rainbow pattern according to claim 2, wherein the ultra-low phase-difference substrate layer B is made of a super retardation film (SRF) or PC or PMMA or cyclo-olefin polymer (COP) material, and the ultra-low phase-difference substrate layer B has a thickness of 15 m to 250 m.

4. The manufacturing method of the tempered glass for preventing generation of the rainbow pattern according to claim 3, wherein in the step a, the extrusion thickness ratio of the tempered glass layer A to the ultra-low phase-difference substrate layer B is 70:15 to 60:20, wherein the tempered glass layer A and the ultra-low phase-difference substrate layer B are combined to form an A-B double-layer structure.

5. The manufacturing method of the tempered glass for preventing generation of the rainbow pattern according to claim 4, wherein in the step b, the heat treatment is conducted at a heat treatment temperature of 155 C. to 165 C. for 5 h to 6 h.

6. The manufacturing method of the tempered glass for preventing generation of the rainbow pattern according to claim 5, wherein in the step c, 2 to 6 layers are compounded, and the compounding temperature is 60 C. to 80 C.

7. The manufacturing method of the tempered glass for preventing generation of the rainbow pattern according to claim 6, wherein in the step d, 2 to 24 layers are stretched, the stretching temperature is 140 C. to 150 C., and the stretching ratio is 1.5 to 2.

8. A tempered glass for preventing generation of a rainbow pattern, comprising a double-layer composite film, a silica gel layer, and a peelable release layer, wherein the silica gel layer is fixedly attached to a lower surface of the double-layer composite film, and the peelable release layer is attached to a lower surface of the silica gel layer.

9. The tempered glass for preventing generation of the rainbow pattern according to claim 8, wherein the silica gel layer has a thickness of 25 m to 100 m and a viscosity of 1 g to 600 g.

10. The tempered glass for preventing generation of the rainbow pattern according to claim 9, wherein the peelable release layer is made of a PET or PC or PMMA material, and the peelable release layer has a thickness of 25 m to 800 m.

11. A tempered glass film for preventing generation of a rainbow pattern, comprising a double-layer composite film, a tempered glass layer, an optically clear adhesive (OCA) layer, a silica gel layer, and a peelable release layer, wherein the OCA layer is attached to an upper surface of the double-layer composite film, the tempered glass layer is attached to an upper surface of the OCA layer, the silica gel layer is fixedly attached to a lower surface of the double-layer composite film, and the peelable release layer is attached to a lower surface of the silica gel layer.

12. The tempered glass film for preventing generation of the rainbow pattern according to claim 11, wherein the tempered glass layer has a thickness of 100 m to 700 m.

13. The tempered glass film for preventing generation of the rainbow pattern according to claim 12, wherein the OCA layer has a thickness of 50 m to 300 m and a viscosity of 50 g to 5,000 g.

14. The tempered glass film for preventing generation of the rainbow pattern according to claim 13, wherein the silica gel layer has a thickness of 25 m to 100 m and a viscosity of 1 g to 600 g.

15. The tempered glass film for preventing generation of the rainbow pattern according to claim 14, wherein the peelable release layer is made of a PET or PC or PMMA material, and the peelable release layer has a thickness of 25 m to 800 m.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] FIG. 1 is a structure diagram of a tempered glass for preventing generation of a rainbow pattern; and

[0025] FIG. 2 is a structure diagram of a tempered glass film for preventing generation of a rainbow pattern.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The present disclosure is further described below with reference to accompanying drawings and examples.

Example 1

[0027] a. Casting: A tempered glass layer A and an ultra-low phase-difference substrate layer B were subjected to double-layer co-extrusion to obtain a precursor film, where an extrusion thickness ratio of the tempered glass layer A to the ultra-low phase- difference substrate layer B was 80:10.

[0028] b. Heat treatment: The precursor film obtained in the step a was subjected to the heat treatment at 140 C. for 4 h to obtain a heat-treated film.

[0029] c. Compounding: The heat-treated film obtained in the step b was subjected to the compounding at a compounding temperature of 70 C.

[0030] d. Stretching: The composite heat-treated film obtained in the step c was stretched at a stretching temperature of 140 C. and a stretching ratio of 2 to obtain a double-layer composite film.

[0031] The tempered glass layer A is made of a hardened PET or hardened PC or hardened PMMA material, and the tempered glass layer A has a thickness of 80 m and a hardness of 6 H to 7 H.

[0032] Further, the ultra-low phase-difference substrate layer B is made of an SRF or PC or PMMA or COP material, and the ultra-low phase-difference substrate layer B has a thickness of 10 m.

Example 2

[0033] a. Casting: A tempered glass layer A and an ultra-low phase-difference substrate layer B were subjected to double-layer co-extrusion to obtain a precursor film, where an extrusion thickness ratio of the tempered glass layer A to the ultra-low phase- difference substrate layer B was 60:20.

[0034] b. Heat treatment: The precursor film obtained in the step a was subjected to the heat treatment at 140 C. for 4 h to obtain a heat-treated film.

[0035] c. Compounding: The heat-treated film obtained in the step b was subjected to the compounding at a compounding temperature of 70 C.

[0036] d. Stretching: The composite heat-treated film obtained in the step c was stretched at a stretching temperature of 140 C. and a stretching ratio of 2 to obtain a double-layer composite film.

[0037] The tempered glass layer A is made of a hardened PET or hardened PC or hardened PMMA material, and the tempered glass layer A has a thickness of 60 m and a hardness of 6 H to 7 H.

[0038] Further, the ultra-low phase-difference substrate layer B is made of an SRF or PC or PMMA or COP material, and the ultra-low phase-difference substrate layer B has a thickness of 20 m.

Example 3

[0039] As shown in FIG. 1, a tempered glass for preventing generation of a rainbow pattern is provided, including double-layer composite film 1, silica gel layer 2, and peelable release layer 3, where the silica gel layer 2 is fixedly attached to a lower surface of the double-layer composite film 1, and the peelable release layer 3 is attached to a lower surface of the silica gel layer 2. The silica gel layer has a thickness of 50 m and a viscosity of 60 g. The release layer is made of a PET or PC or PMMA material, and has a thickness of 80 m.

Example 4

[0040] As shown in FIG. 2, a tempered glass film for preventing generation of a rainbow pattern is provided, including tempered glass layer 1, OCA layer 2, double-layer composite film 3, silica gel layer 4, and peelable release layer 5, where the OCA layer 2 is attached to a lower surface of the tempered glass layer 1, the double-layer composite film 3 is attached to a lower surface of the OCA layer 2, the silica gel layer 4 is fixedly attached to a lower surface of the double-layer composite film 3, and the peelable release layer 5 is attached to a lower surface of the silica gel layer 4. The tempered glass layer has a thickness of 330 m. The OCA layer has a thickness of 200 m and a viscosity of 2,500 g. The silica gel layer has a thickness of 50 m and a viscosity of 10 g. The release layer is made of a PET or PC or PMMA material, and has a thickness of 75 m.

[0041] The above are merely preferred examples of the present disclosure, and are intended to further describe the present disclosure in detail in conjunction with specific preferred embodiments. It cannot be considered that the specific implementation of the present disclosure is limited to these examples. Any modifications, equivalent substitutions, improvements, or the like made within the spirit and principle of the present disclosure should be included within the protection scope of the present disclosure.