CONTAINER UNLOADING APPARATUS
20250282552 ยท 2025-09-11
Inventors
- Scott Stoddard (Gorham, ME, US)
- Emmanuel Marsh-Sachs (Sidney, ME, US)
- Jonathan Graeme Robertson (Biddeford, ME, US)
Cpc classification
International classification
Abstract
An apparatus for emptying the contents of a container. The apparatus may include a base, a frame, and a vertical lift. The lift may include a drive portion fixed to the base and a linearly movable member pivotally coupled to the frame. The drive portion may be configured for driving the linearly movable member for movement relative to the base along a substantially linear axis. The lift may also include a pivot arm having a first end coupled to the base and a second end pivotally coupled to the frame. As the drive portion drives the linearly movable member along the substantially linear axis the frame moves upwardly and rotates relative to the base. The apparatus may include a base and a frame including an extension frame slidably movable between a non-extended position and an extended position. The apparatus may also include a conveyor disposed adjacent the extension frame.
Claims
1. An apparatus for emptying the contents of a container comprising: a base; a frame; and a lift comprising: a drive portion fixed to the base, a linearly movable member pivotally coupled to the frame, the drive portion configured for driving the linearly movable member for movement relative to the base along a substantially linear axis, and a pivot arm having a first end coupled to the base and a second end pivotally coupled to the frame, whereby as the drive portion drives the linearly movable member along the substantially linear axis the frame moves upwardly and rotates relative to the base to transition from a loading position to an unloading position.
2. The apparatus of claim 1, wherein the frame comprises a platform for supporting a container and an open end for receiving a container on the support.
3. The apparatus of claim 1, wherein the lift comprises a linear actuator and the drive portion is an electric motor and the linearly movable member is a lift arm.
4. The apparatus of claim 1, wherein the lift comprises a hydraulic cylinder and the drive portion is a hydraulic piston and the linearly movable member is a piston rod of the hydraulic cylinder.
5. The apparatus of claim 1, wherein the lift comprises a pneumatic cylinder and the drive portion is a pneumatic piston and the linearly movable member is a piston rod of the pneumatic cylinder.
6. The apparatus of claim 1, wherein the linearly movable member is pivotally coupled to the frame by an extension extending between the linearly movable member and the frame, a first end of the extension being fixed to the linearly movable member and a second end of the extension being pivotally coupled to the frame.
7. The apparatus of claim 1, wherein the first end of the pivot arm is pivotally coupled to the base.
8. The apparatus of claim 1, wherein the pivot arm is coupled to the base by an extension, a first end of the extension being fixed to the base and a second end of the extension being pivotally coupled to the a first end of the pivot arm.
9. The apparatus of claim 1, wherein the drive portion is disposed in a lift column and the pivot arm is coupled to a bracket extending from a side of the lift column.
10. The apparatus of claim 1, wherein the pivot arm is coupled to the bracket by an extension, the extension having a first end fixed to the bracket and a second end pivotally coupled to the first end of the pivot arm.
11. The apparatus of claim 1, wherein the linearly movable member is pivotally coupled to the frame at a first pivot point, the second end of the pivot arm is pivotally coupled to the frame at a second pivot point, and the first end of the pivot arm is pivotally coupled to the base at a third pivot point.
12. The apparatus of claim 11, wherein when the frame is in the loading position the first pivot point is positioned at a first linear distance, D1, from a front of the frame and at a first height, H1, from a bottom of the frame, and wherein the second pivot point is positioned at a second linear distance, D2, from the front of the frame and a second height, H2, from the bottom of the frame, and wherein D1>D2 and H1<H2.
13. The apparatus of claim 12, wherein the third pivot point is positioned at a third linear distance, D3, from a front of the frame and at a third height, H3, from a bottom of the frame, and wherein D1>D2>D3 and H1<H2<H3.
14. The apparatus of claim 1, wherein the frame has an open rear end for receiving a container in the loading position of the frame and an open top for emptying the container in the unloading position of the frame.
15. The apparatus of claim 1, wherein as the frame moves from the loading position to the unloading position, the frame remains in an envelope space having a height less than 190% of a height of the base and a width less than 150% of a width the base.
16. The apparatus of claim 1, wherein the envelope space has a height of about 172% of a height of the base and a width of about 135% of a width of the base.
17. The apparatus according to claim 1, wherein the frame comprises an extension frame supporting the container, the container being slidably movable with the extension frame between a non-extended position and an extended position.
18. The apparatus according to claim 17, wherein the frame further comprises a conveyor positioned adjacent the extension frame.
19. The apparatus according to claim 17, the apparatus further comprising a ramp pivotally coupled to the frame adjacent the conveyor.
20. An apparatus for emptying the contents of a container comprising: a base; a frame; and a lift comprising: a drive portion fixed to the base, a linearly movable member pivotally coupled to the frame at a first pivot point, the drive portion configured for driving the linearly movable member for movement relative to the base along a substantially linear axis, and a pivot arm having a first end coupled to the base at a third pivot point and a second end pivotally coupled to the frame at a second pivot point, whereby as the drive portion drives the linearly movable member along the substantially linear axis the frame moves upwardly and rotates relative to the base to transition from a loading position to an unloading position, wherein when the frame is in the loading position the first pivot point is positioned at a first linear distance, D1, from a front of the frame and at a first height, H1, from a bottom of the frame, the second pivot point is positioned a second linear distance, D2, from the front of the frame and at a second height, H2 from the bottom of the frame, and the third pivot point is positioned at a third linear distance, D3, from the front of the frame and a third height, H3 from the bottom of the frame, and wherein D1>D2>D3 and H1<H2<H3, and wherein as the frame moves from the loading position to the unloading position, the frame remains in an envelope space having a height less than 190% of a height of the base and a width less than 150% of a width the base.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Objects, features, and advantages disclosed herein will be apparent from the following description of particular embodiments, as illustrated in the accompanying drawings in which like reference characters/descriptions refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles disclosed herein. For purposes of clarity, not every component may be labeled in every drawing.
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DETAILED DESCRIPTION
[0025] The present disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The examples described herein may be capable of other embodiments and of being practiced or being carried out in various ways. Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting as such may be understood by one of skill in the art. Throughout the present description, like reference characters may indicate like structure throughout the several views, and such structure need not be separately discussed. Furthermore, any particular feature(s) of a particular exemplary embodiment may be equally applied to any other exemplary embodiment(s) of this specification as suitable. In other words, features between the various exemplary embodiments described herein are interchangeable, and not exclusive.
[0026] An apparatus for emptying the contents of a container consistent with embodiments of the present disclosure may include a base, a frame, and a vertical lift. The lift may include a drive portion fixed to the base and a linearly movable member pivotally coupled to the frame. The drive portion may be configured for driving the linearly movable member for movement relative to the drive portion and the base along a substantially linear axis. The lift may also include a pivot arm having a first end coupled to the base and a second end pivotally coupled to the frame. As the drive portion drives the linearly movable member along the substantially linear axis the frame moves upwardly and rotates relative to the base. The frame may thus be moved by the vertical lift from a loading position where a container may be loaded onto the frame, e.g., through an open end of the frame, to an unloading position where the container may be unloaded, e.g. from an open top of the frame. Due to the vertical and rotational movement of the frame by the vertical lift, as the frame moves from the loading position to the unloading position the frame remains in a compact envelope space. This allows use of apparatus consistent with the present disclosure at locations where space is limited and/or in a manner that efficiently uses existing space.
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[0028] In
[0029] The base 102 is a rigid structure, e.g., formed from metallic components, with a bottom 118 (
[0030] With reference to
[0031] Although specific embodiments of the base 102 and frame 104 are shown in the example embodiments, it will be recognized that the base 102 and the frame 104 may be provided in a variety of configurations. For example, the size, shape and dimensions of the base 102 and the frame 104 may be selected depending on the configuration of the container 134 to be loaded or emptied using the apparatus, the space where the apparatus where the apparatus is to be used, etc. The illustrated example embodiment is thus provided by way of illustration, not of limitation.
[0032] The vertical lifts 106a, 106b may be provided in a variety of configurations. Also, in the illustrated example embodiment, a first vertical lift 106a is provided on left side 140 of the frame 104 and a second vertical lift 106b is provided on the right side 142 of the frame 104. It is to be understood, however, that an apparatus consistent with the present disclosure need not contain two vertical lifts 106a, 106b but may include any number of vertical lifts, including only one vertical lift. For simplicity and ease of explanation, the description herein may refer to the configuration and operation of only one of the illustrated vertical lifts, e.g. lift 106a or 106b. It is to be understood that the other of the illustrated vertical lifts 106a, 106b is configured in the same manner.
[0033] In the illustrated example embodiment, each of the vertical lifts 106a, 106b is configured as a linear actuator and the drive portion 108a, 108b includes an electric motor and the linearly movable member 110a, 110b is configured as an elongate generally rectangular lift arm 148a, 148b. The motor is configured, in a known manner, to drive the lift arm 148a, 148b along the linear axis A1 and relative to the base 102 and the drive portion 108a, 108b. Each drive portion 108a, 108b is disposed within, and is coupled to, a lift tower 150a, 150b that is fixed to the base 102. The lift arm 148a, 148b is partially disposed within the lift tower 150a, 150b and extends from a top of the lift tower 150a, 150b when driven by the drive portion 108a, 108b. The lift tower 150a, 150b may be configured to block access to moving portions of the vertical lift 106a, 106b to prevent injury to a user.
[0034] In other embodiments, one or more of the vertical lifts 106a, 106b may include a hydraulic or pneumatic piston, and the drive portion 108a, 108b may be a piston of the hydraulic or pneumatic position and the linearly movable member 110a, 110b may be a piston rod of the hydraulic or pneumatic position. Also, the vertical lifts 106a, 106b need not include a lift tower 150a, 150b. Instead, the drive portion 108a, 108b of each of the vertical lifts 106a, 106b may be coupled directly to the base 102.
[0035] With particular reference to
[0036] The pivot arms 112a, 112b may be coupled between the base 102 and the frame 104 in a variety of configurations. With continued reference to
[0037] In the illustrated example embodiment, the extension 160 is fixed to the base 102 through the bracket 162, and the first end 114 of the pivot arm 112b is pivotally coupled to an end 164 of the extension 160. A second end 116 of the pivot arm 112b is pivotally coupled to the frame 104. As each drive portion 108a, 108b drives the lift arm 148a, 148b to move the frame 104 from the loading position to the unloading position, the lift arm 148a, 148b lifts the frame 104 along the linear axis A1 while the pivotal connection between the pivot arms 112a, 112b and the frame 104 constrains the movement of the frame 104 to cause rotation of the first ends 114 of the pivot arms 112a, 112b relative to the extension and the base 102 and rotation of frame 104 relative to the second ends 116 of the pivot arms 112a, 112b and the base 102.
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[0039] The positions of the pivot points P1, P2, P3 on the frame 104 may be varied depending on the desired motion of the frame 104 when moving between the loading and unloading positions. In the illustrated example embodiment, the first pivot point P1 is positioned at a linear distance D1 from the front 136 of the frame 104 and at height H1 from the bottom of the frame 104. The second pivot point is positioned at a linear distance D2 from the front 136 of the frame 104 and at a height H2 from the bottom of the frame 104. The third pivot point is positioned at a linear distance D3 from the front 136 of the frame 104 and at a height H3 from the bottom of the frame 104. In the illustrated example embodiment, the distance D1 is greater than the distance D2, which is greater than D3, i.e. D1>D2>D3. Also, height H3 is greater than the H2, which is greater than the height H1, i.e. H3>H3>H1. With this configuration the vertical lifts 106a, 106b may lift the frame 104 vertically while the pivot arms 112a, 112b cause forward rotation of the frame 104 to empty contents of the container 134 from the open top 144 of the frame 104. In some embodiments, the relative positions of the first P1, second P2 and/or third P3 pivot points may be modified to cause a different motion of the frame 104 relative to the base 102.
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[0043] Transition of the frame 104 from the unloading position shown in
[0044] Advantageously, due to the vertical and rotational movement of the frame 104 as the frame 104 moves from the loading position to the unloading position the frame 104 remains in a compact envelope space.
[0045] In the embodiment shown in
[0046] A container unloading apparatus consistent with the present disclosure may be provided in a variety of configurations.
[0047] In general, the illustrated apparatus 100a includes a base 102a, a frame 104a, and first 106a and second 106b vertical lifts. Each of the vertical lifts 106a, 106b includes a drive portion fixed to the base 102a, and a linearly movable member 110a, 110b pivotally coupled to the frame 104a. Each drive portion is configured for driving an associated linearly movable member 110a, 110b for movement along a substantially linear axis relative to the drive portion and the base 102a. Each vertical lift 106a, 106b also includes a pivot arm 112a, 112b. Each pivot arm 112a, 112b is a rigid elongate member and has a first end 114 coupled to the base 102a, e.g. through the bracket 162, and a second end 116 pivotally coupled to the frame 104a.
[0048] In
[0049] The base 102a, the frame 104a, the first 106a and second 106b vertical lifts, the linear moveable members 110a, 110b, the drive portions, and the pivot arms 112a, 112b of the apparatus 100a are coupled and operate to move the frame 104a about pivot points P1, P2 and P3, as described above in connection with the apparatus 100, which will not be repeated for ease of explanation. In the illustrated example embodiment, the unloading position is reached when the frame 104a has been rotated to substantially 90 degrees from the loading position, as shown in
[0050] The apparatus 100a also includes an extension frame 602, a conveyor 604, and a ramp 612. The extension frame 602 has rigid sides defining a central opening 606 between the rigid sides. In general, the sides of the extension frame 602 are sized to receive the container 134 with at least a portion of the perimeter of the container 134 positioned adjacent shelf portions of the sides of the extension frame 602 at the front of the extension frame 602. The central opening 606 of the extension frame 602 may thus be positioned adjacent the open end 608 of the container 134. In some embodiments, the extension frame 602 may have fixed dimensions corresponding to the dimensions of the container 134. In some embodiments, the extension frame 602 may have adjustable dimensions to allow adjustment of the extension frame 602 for use with containers 134 of different dimensions. The rear of the extension frame 602 is positioned adjacent the conveyor 604, such that the extension frame 602 is positioned between a top surface 610 of the conveyor 604 the open end 608 of the container 134.
[0051] The extension frame 602 may be slidably movable with respect to the conveyor 604 and the remainder of the frame 104a and may be coupled to an extension frame drive portion 702 for driving the extension frame 602 and the container 134 between a non-extended position relative to the remainder of the frame 104a, shown in
[0052] The ramp 612 has a bottom end 708 pivotally coupled to the frame 104a and extends upwardly on the frame 104a relative to the conveyor 602 when the apparatus 100a is in a loading position. A top end 710 of the ramp 612 is not connected to the frame 104a. A ramp drive portion 706 causes the ramp 612 to pivot relative to the frame 104a at the bottom end 708 of the ramp 612, causing the top end 710 of the ramp 612 to pivot away from the frame 104a (as shown for example in
[0053] With reference to
[0054] The container 134 remains supported on the extension frame 602 with the open end 608 of the container 134 aligned with the central opening 606 of the extension frame 602 when the extension frame 602 and the container 134 are in the extended position. The contents of the container 134 thus fall from the container 134 and are guided onto a receptacle 166 by the ramp 612 and/or are conveyed by the conveyor 604 onto the ramp 612, which guides them onto the receptacle 166. In some embodiments, the rotational speed of the conveyor 604 may be substantially the same as the speed at which the extension frame 602 is driven from the non-extended position to the extended position to resist shearing of the contents of the container 134. Advantageously, the frame 104a remains in a compact envelope space as the frame 104a moves from the loading position to the unloading position, as described above in connection with
[0055] Consistent with one aspect of the present disclosure there is provided an apparatus for emptying the contents of a container including: a base; a frame; and a lift. The lift includes a drive portion fixed to the base, a linearly movable member pivotally coupled to the frame, the drive portion configured for driving the linearly movable member for movement relative to the base along a substantially linear axis, and a pivot arm having a first end coupled to the base and a second end pivotally coupled to the frame. As the drive portion drives the linearly movable member along the substantially linear axis the frame moves upwardly and rotates relative to the base to transition from a loading position to an unloading position.
[0056] Consistent with another aspect of the present disclosure there is provided an apparatus for emptying the contents of a container including: a base; a frame; and a lift. The lift includes a drive portion fixed to the base, a linearly movable member pivotally coupled to the frame at a first pivot point, the drive portion configured for driving the linearly movable member for movement relative to the base along a substantially linear axis, and a pivot arm having a first end coupled to the base at a third pivot point and a second end pivotally coupled to the frame at a second pivot point. As the drive portion drives the linearly movable member along the substantially linear axis the frame moves upwardly and rotates relative to the base to transition from a loading position to an unloading position. When the frame is in the loading position the first pivot point is positioned at a first linear distance, D1, from a front of the frame and at a first height, H1, from a bottom of the frame, the second pivot point is positioned a second linear distance, D2, from the front of the frame and at a second height, H2 from the bottom of the frame, and the third pivot point is positioned at a third linear distance, D3, from the front of the frame and a third height, H3 from the bottom of the frame, wherein D1>D2>D3 and H1<H2<H3. As the frame moves from the loading position to the unloading position, the frame remains in an envelope space having a height less than 190% of a height of the base and a width less than 150% of a width the base.
[0057] In some embodiments the frame of the apparatus may include an extension frame slidably movable between a non-extended position and an extended position. In some embodiments, the frame may further include a conveyor positioned adjacent the extension frame.
[0058] Consistent with another aspect of the disclosure, there is provided an apparatus for emptying the contents of a container a base; a frame comprising an extension frame slidably movable between a non-extended position and an extended position; and a lift coupled to the frame for moving the frame between a loading position and an unloading position. In some embodiments, the apparatus may further include a conveyor positioned adjacent the extension frame. The conveyor is optional and may not be included in some embodiments.
[0059] Unless otherwise stated, use of the word substantially may be construed to include a precise relationship, condition, arrangement, orientation, and/or other characteristic, and deviations thereof as understood by one of ordinary skill in the art, to the extent that such deviations do not materially affect the disclosed methods and systems. The term coupled as used herein refers to any connection, coupling, link, or the like by which signals carried by one system element are imparted to the coupled element. Such coupled devices, or signals and devices, are not necessarily directly connected to one another and may be separated by intermediate components or devices that may manipulate or modify such signals. Likewise, the terms connected or coupled as used herein in regard to mechanical or physical connections or couplings is a relative term and does not require a direct physical connection. Elements, components, modules, and/or parts thereof that are described and/or otherwise portrayed through the figures to communicate with, be associated with, and/or be based on, something else, may be understood to so communicate, be associated with, and or be based on in a direct and/or indirect manner, unless otherwise stipulated herein.
[0060] Throughout the entirety of the present disclosure, use of the articles a and/or an and/or the to modify a noun may be understood to be used for convenience and to include one, or more than one, of the modified noun, unless otherwise specifically stated. The terms comprising, including and having are intended to be inclusive and mean that there may be additional elements other than the listed elements. The phrase at least one of A and B should be understood to mean only A, only B, or both A and B.
[0061] Spatially relative terms, such as beneath, below, upper, lower, above, left, right and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the drawings. These spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the drawings. For example, if the device in the drawings is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the exemplary term below may encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0062] Although the terms first, second, third etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections are not to be limited by these terms as they are used only to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer, or section could be termed a second element, component, region, layer, or section without departing from the scope and teachings of the present invention.
[0063] While the principles of the invention have been described herein, it is to be understood by those skilled in the art that this description is made only by way of example and not as a limitation as to the scope of the invention. Other embodiments are contemplated within the scope of the present invention in addition to the exemplary embodiments shown and described herein. Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present invention, which is not to be limited except by the following claims.