SYSTEM AND METHOD OF OPERATING A HYDROVAC TO ADJUST SUCTION
20250290272 ยท 2025-09-18
Inventors
- Evrhetton Gold (Regina, CA)
- Greg Thomson (Regina, CA)
- John Peters (Regina, CA)
- Daniel Bonnet (Regina Saskatchewan, CA)
Cpc classification
E02F3/8825
FIXED CONSTRUCTIONS
E02F3/907
FIXED CONSTRUCTIONS
International classification
E02F3/90
FIXED CONSTRUCTIONS
E02F3/88
FIXED CONSTRUCTIONS
Abstract
A hydrovac is provided having an engine mounted on the frame, a transmission connected to the engine with a power take-off, a hydraulic fluid pump connected to the power take-off, steering wheels operative to steer the hydrovac, ground wheels operative to be driven by the engine through the transmission, a debris tank, a vacuum hose fluidly connected to the debris tank, a boom pivotally carrying the vacuum hose, a blower operatively connected to the debris tank to create a vacuum in the debris tank, and a hydraulic motor connected to the blower, the hydraulic motor connected to the hydraulic pump. A controller can be provided, operative to vary a speed of the engine between a first RPM and a second RPM, whereby operating the engine at the first RPM drives the hydraulic pump faster than operating the engine at the second RPM.
Claims
1. A hydrovac comprising: a frame; a cab mounted near a front end of the frame; an engine mounted on the frame; a transmission connected to the engine, the transmission having at least one power take-off; at least one hydraulic fluid pump connected to the at least one power take-off; steering wheels operative to steer the hydrovac; ground wheels connected to the frame and operative to be driven by the engine through the transmission; a debris tank mounted on the frame behind the cab; a vacuum hose fluidly connected to the debris tank; a boom pivotally mounted at a first end and carrying the vacuum hose; a blower operatively connected to the debris tank and operative to create a vacuum in the debris tank; a hydraulic motor connected to the blower to drive the blower, the hydraulic motor connected to the at least one hydraulic pump; and a controller, the controller operative to vary a speed of the engine between a first revolutions per minute (RPM) and a second RPM, the second RPM higher than the first RPM, whereby operating the engine at the first RPM drives the at least one hydraulic pump faster than operating the engine at the second RPM.
2. The hydrovac of claim 1 wherein the controller is operative to vary a speed of the engine between the first RPM, the second RPM and a third RPM, the third RPM higher than the second RPM.
3. The hydrovac of claim 1 wherein the controller is operative to vary the speed of the engine in response to a signal from a remote control.
4. The hydrovac of claim 3 wherein the controller is operative to vary a speed of the engine between the first RPM, the second RPM and a third RPM, the third RPM higher than the second RPM.
5. The hydrovac of claim 4 wherein the remote has a button and the first RPM, the second RPM and the third RPM are selected by pressing the button and cycling through the set engine speeds.
6. They hydrovac of claim 3 wherein the remote control is a wireless remote control.
7. The hydrovac of claim 1 wherein the transmission comprises: a first power take-off connected to a first hydraulic; and a second power take-off connected to a second hydraulic pump, and wherein the first hydraulic pump and the second hydraulic pump are connected to the hydraulic motor.
8. A controller for controlling the operation of hydrovac comprising: an engine; a transmission connected to the engine, the transmission having at least one power take-off; at least one hydraulic fluid pump connected to the at least one power take-off; a debris tank; a blower operatively connected to the debris tank and operative to create a vacuum in the debris tank; and, a hydraulic motor connected to the blower to drive the blower, the hydraulic motor connected to the at least one hydraulic pump, the controller comprising: at least one processing unit; an output interface operatively connected to the engine; and at least one memory containing program instructions, the at least one processing unit, responsive to the program instructions, operative to: send signals to the engine to vary a speed of the engine between a first revolutions per minute (RPM) and a second RPM, the second RPM higher than the first RPM.
9. The controller of claim 8 wherein the controller is operative to sends signals to the engine to vary a speed of the engine between the first RPM, the second RPM and a third RPM, the third RPM higher than the second RPM.
10. The controller of claim 8 wherein the controller is operative to vary the speed of the engine in response to a signal form a remote control.
11. The controller of claim 10 wherein the controller is operative to vary a speed of the engine between the first RPM, the second RPM and a third RPM, the third RPM higher than the second RPM.
12. The controller of claim 8 further comprising a wireless operative to receive signals from a wireless remote control, the controller operative to, in response to receiving signals form the wireless remote control, send signal so the engine to vary the speed of the between a first RPM and a second RPM, the second RPM higher than the first RPM.
Description
DESCRIPTION OF THE DRAWINGS
[0008] A preferred embodiment of the present invention is described below with reference to the accompanying drawings, in which:
[0009]
[0010]
[0011]
[0012]
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[0014]
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[0016]
[0017]
[0018]
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[0020]
[0021]
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0022]
[0023] The frame 20 is supported by the steering wheels 30 and the ground drive wheels 40. The frame 20 supports the various components of the hydrovac 10. The steering wheels 30 are positioned near the front of the frame 20 and operative to steer the hydrovac 10. The ground wheels 40 are operative to be driven by the engine 63 and move the frame 20 and therefore the hydrovac 10. The drive wheels 40 can be provided on axles.
[0024] The cab 50 can be mounted near a front end of the frame 20. Referring to
[0025] The steering wheels 30 can be steered from the passenger compartment 52 of the cab 50 and the transmission 65 can be connected to the axles of the ground drive wheels 40 to drive the ground drive wheels 40 and move the hydrovac 10.
[0026] Referring to
[0027] Referring again to
[0028] Referring again to
[0029] The boom 80 can be mounted proximate the rear end of the hydrovac 10 to carry the vacuum hose 90 and to maneuver the vacuum hose 90 to a side of the hydrovac 10 and in some cases even pivot the boom 80 around behind the hydrovac 10. In one aspect, the boom 80 can only maneuver the vacuum hose 90 to one side of the hyrovac 10, such as the passenger side of the hydrovac 10. The boom 80 allows the vacuum hose 90 to be maneuvered into a desired positioned to allow the vacuum hose 90 to suck up soil and any rocks or other debris that have been liquified into a slurry. The boom 80 can be pivotally mounted at a first end 82 so that the boom 80 can be pivoted from side to side around is first end 82 as well as being pivoted upwards and downwards around the first end 82 of the boom 80. A second end 84 of the boom 80 can be curved downwards to direct the vacuum hose 90 downwards towards a ground surface being excavated.
[0030] In one aspect, the boom 80 might have an extendable section 86 that allows the length of the boom 80 to be extendable and retractable to better enable an operator to maneuver the second end 84 of the boom 80 and therefore the vacuum hose 90 to a desired position.
[0031] The vacuum hose 90 can have a distal end 92. With a portion of the vacuum hose 90 supported by the boom 80 and running along the boom 80, the distal end 92 of the vacuum hose 90 extends past the second end 84 of the boom 80 so that the distal end 92 of the vacuum hose 90 can be directed downwards towards the ground surface. An operator can position the distal end 92 of the vacuum hose 90 where they desire by pivoting the boom 80 from side to side and up and down.
[0032] When the hydrovac 10 is not in use or is going to be transported to another location, the boom 80 can be placed in a transport position with the boom 80 swung over top of the hydrovac 10, so that the second end 84 of the boom 80 and the vacuum hose 90 do not extend past the sides of the hydrovac 10. The boom 80 can be pivoted downward to be positioned against a top of the hydrovac 10.
[0033] The vacuum hose 90 can be flexible to allow it to bend so that it can bend as it is maneuvered by the boom 80 and bend downwards around the curved second end 84 of the boom 90 so that the distal end 92 of the vacuum hose 90 points downwards towards a ground surface to be excavated.
[0034] A dig tube (not shown) made of a rigid material, like aluminum, etc. can be attachable to the distal end 92 of the vacuum hose 90. This rigid dig tube can prevent damage and deformation to the vacuum hose 90 because it will be the dig tube that comes directly into contact with the liquified soil and other debris and is vacuumed up the dig tube first before the slurry enters then the vacuum hose 90 connected to the dig tube.
[0035] In one aspect, a portion of the vacuum hose 90 can be flexible while another portion of the vacuum hose 90 might be formed of rigid tubing, made of a rigid material such as metal. For example, a portion of the vacuum hose 90 that extends past the second end 84 of the boom 80 could be flexible tubing, while a portion of the vacuum hose 90 that runs along the boom 80 could be rigid tubing.
[0036] Referring to
[0037] Referring again to
[0038] During operation of the hydrovac 10, the boom isolation assembly 130 can be in an open position placing the debris tank 70, and a vacuum created in the debris tank 70, through the inlet 134, in fluid communication with the vacuum hose 90 and creating suction in the vacuum hose 90. The actuator 139 can be retracted, moving the plate 140 into the second opening 138 and placing the vacuum in the debris tank 70 in fluid communication with the vacuum hose 90, creating suction in the vacuum hose 90 and allowing rock, soil slurry and other debris to be sucked through the vacuum hose 90, through the inlet 134 in the chamber 132, and into the debris tank 70. Debris sucked through the vacuum hose 90 will enter the chamber 132 through the first opening 136, some of which can slam into opposite wall of the chamber 132 and the plate 140 positioned in the second opening 138 and fall through the inlet 134, into the debris tank 70.
[0039] Closing the boom isolation assembly 130 can isolate the debris tank 70 from the vacuum hose 90, stopping a vacuum in the debris tank 70 from creating a suction in the vacuum hose 90 and stopping the vacuum hose 90 from sucking debris and other objects into the vacuum hose 90. The actuator 139 can be extended so that the plate 140 is moved from the second opening 138 to the first opening 136, blocking the first opening 136 leading to the distal end 94 of the vacuum hose 90. This will fluidly isolate the vacuum in the debris tank 70 from the vacuum hose 90, stopping suction in the vacuum hose 90.
[0040]
[0041] When hydraulic fluid flow is stopped to the emergency shutoff valve 170, the biasing member will no longer be acted against by the hydraulic fluid and the biasing member will then force the emergency shutoff valve 170 open, venting the vacuum in the vacuum conduit 172 and the debris tank 70 to atmosphere and reducing or even stopping suction in the vacuum hose 90, even if the blower 100 is still running.
[0042] Referring again to
[0043] Referring to
[0044]
[0045] A human machine interface 255, such as a touchpad, can be used by a user to interact with the controller 200.
[0046] A control panel 250 can be used to allow an operator to monitor the operation of the controller 200 and control its operation.
[0047] An input interface 220 can be provided operatively connected to the processing unit 202 so that the controller 200 can receive signals from external sensors.
[0048] Referring to
[0049] The output interface 222 can be connected to the boom 80 to control the operation of the boom 80 as well as the emergency shutoff valve 170, the actuator 139, the water pump 110, the engine 63, and the transmission 65, as well as other components on the hydrovac 10.
[0050] The input interface 320 can be used to receive signals from the various components on the hydrovac 10 to determine the status and operation of these components. The input interface 320 can received signals from emergency stop buttons 160.
[0051] A wireless interface 224 can be used to allow a remote control to wirelessly connected to the controller 200 and allow the remoted control to control the operation of various components on the hydrovac 10 through the controller 200.
[0052] Referring to
[0053] The movement of the boom 80, the operation of the blower 100, creating suction in the vacuum hose 90, and the water pump 110, can be controlled by a remote control that communicates with the controller 200 through the wireless interface 224.
[0054] The remote control 300 may also contain one or more display screens for displaying information about the operation of the hydrovac 10, such as a levels screen 340, showing the level of water in the water tanks 60 and the level of debris in the debris tank 70, and a water system pressure screen 350 showing the pressure of the water in the system pressurized by the water pump 110.
[0055] Referring to
[0056] If the soil to be excavated is not already liquified to create a slurry that can be vacuumed up the vacuum tube 90, the operator can use the dig wand 120 and pressurized water supplied from the water tanks 60 by the water pump 110 to spray the pressurized water into the soil to liquify the soil and create a vacuumable slurry.
[0057] The operator can then start the blower 100 to create a vacuum in the vacuum hose 90 and direct the distal end 92 of the vacuum hose 90 towards the liquified soil to vacuum the soil slurry up through the vacuum hose 90 and into the debris tank 70.
[0058] When the excavation is complete or the debris tank 70 is full, the operator can stop spraying water with the dig wand 120 and stop the blower 100 from creating a vacuum in the vacuum hose 90. They can then disconnect the dig tube 95 from the distal end 92 of the vacuum hose 90 and maneuver the boom 80 to position the boom 80 and the vacuum hose 90 back over the hydrovac 10 and place it in a transport position. With everything stowed away on the hydrovac 10, the hydrovac 10 can be driven to a dump site and the debris tank 70 emptied.
[0059] If the debris tank 70 has hydraulics, the debris tank 70 the drain door 72 can be opened and the debris tank 70 tilted to dump out the contents of the debris tank 70 at the dump site.
[0060] Because the blower 100 is driven by a hydraulic motor 102 that is in turn driven by a flow of hydraulic fluid through the hydraulic lines 59 from the hydraulic fluid pumps 58A, 58B connected to the first PTO 57A and the second PTO 57B on the transmission 65, respectively, the revolutions per minute (RPM) of the engine 63 determine how fast the blower 100 is driven.
[0061] While the PTOs 57A, 57B are engaged, driving the hydraulic pump 58A, 58B, the operating speed of the engine 63 can be set to two or more different speeds. In one aspect, the operating speed of the engine 63 can be selectively set to a first revolutions per minute or RPM, a second RPM or a third RPM. A person skilled in the art will appreciate that there can be more than three set engine speeds that the engine 63 can be set to run at.
[0062] With the engine 63 selected to operate at the first RPM with the PTOs 57A, 57B engaged, the hydraulic pumps 58A, 58B driven by the first PTO 57A and the second PTO 57B, respectively, will flow hydraulic fluid through the hydraulic lines 59 at a first flow rate to the hydraulic motor 102 which in turn will drive the blower 100 at a first speed.
[0063] Selecting the engine 63 to operate at the second RPM will increasing the RPM of the engine 63 to the second RPM and thereby increase the speed of the PTOs 57A, 57B driving the hydraulic pumps 58A, 58B. The increased speed of the hydraulic pumps 58A, 58B will increase the flow of hydraulic fluid through the hydraulic lines 59 to a second flow rate that is greater than the first flow rate. This will therefore drive the hydraulic motor 102 at a faster RPM and increase the blower lobe RPM of the blower 100 thereby increasing the flow of air created by the blower 100. The result of the blower 100 being driven faster is higher airflow in the system and increase of vacuum in the debris tank 70.
[0064] Selecting the engine speed to operate at the third RPM, which is higher than the second RPM, will further increase the RPM of the engine 63 and thereby further increase the speed of the PTOs 57A, 57B driving the hydraulic pumps 58A, 58B. This further increased speed of the hydraulic pumps 58A, 58B will also further increase the flow of hydraulic fluid through the hydraulic lines 59 to a third flow rate that is larger than the second flow rate. This will drive the hydraulic motor 102 at an even faster RPM and further increase the blower lobe RPM of the blower 100 thereby increasing the flow of air by the blower 100. The result of the blower 100 being driven even faster is higher airflow in the system and a further increase of vacuum in the debris tank 70.
[0065] An operator can use the different set engine speeds of the engine 63 to increase suction pressure in the vacuum hose 90 relatively quickly when needed, or, if the engine 63 is running at one of the higher RPM levels, reduce the RPM of the engine 63 to reduce the suction in the vacuum hose 90 when strong suction is not needed. Rather than altering the blower 100 speed, by driving the blower 100 using hydraulics pressurized by the PTOs 57A, 57B on the transmission 65, the air system creating the suction in the vacuum hose 90 can be quickly energized or de-energized by altering the RPM of the engine 63.
[0066] The first RPM, which is the lowest RPM, can be an eco mode to save fuel and reduce noise when a lot of suction in the vacuum hose 90 is not needed. The second RPM can be a normal operation mode and the third RPM can be a high mode when more vacuum suction is needed than in the second RPM (or first RPM).
[0067] The eco mode button 318 on the remote control 300 can be used to allow an operator to select the RPM level of the engine 63. Using the eco mode button 318, an operator can depress the eco mode button 318 to select which RPM level to run the engine 63, such as by cycling through the different levels available which each press of the eco mode button 318.
[0068] When an operator presses the eco mode button 318 on the remote control 300, the remote control 300 can send a signal to the controller 200 through the wireless interface 224. Upon receiving this signal, the controller 200 can communicate with the engine 63, changing the engine speed of the engine 63 to the selected RPM.
[0069] The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous changes and modifications will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all such suitable changes or modifications in structure or operation which may be resorted to are intended to fall within the scope of the claimed invention.