SHREDDING MACHINE
20250289002 ยท 2025-09-18
Inventors
Cpc classification
B02C18/0007
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A shredding machine includes an outer housing including a main portion and a door. The outer housing defines an interior space. A shredding engine positioned above the interior space includes a shredding motor and a plurality of interleaved cutters. A material passage is configured to receive material to be shredded and direct the material to be shredded to the plurality of interleaved cutters. A collection bin is constructed of transparent material and removably received inside the interior space, the collection bin being open at a top end and defining a central vertical axis. An interior lighting element is operable to emit light in the visible spectrum into the collection bin. During operation of the shredding engine, the collection bin is configured to rotate within the outer housing about the central vertical axis and the interior lighting element is energized to illuminate shredded material as it falls into the collection bin.
Claims
1. A shredding machine comprising: an outer housing including a main portion and a door movably coupled to the main portion, the door movable between a closed configuration and an open configuration, the outer housing defining an interior space; a shredding engine including a shredding motor and a plurality of interleaved cutters, the shredding engine positioned above the interior space; a material passage configured to receive material to be shredded and direct the material to be shredded to the plurality of interleaved cutters; a collection bin constructed of transparent material and removably received inside the interior space, the collection bin being open at a top end and defining a central vertical axis; and an interior lighting element operable to emit light in the visible spectrum into the collection bin, wherein, during operation of the shredding engine, the collection bin is configured to rotate within the outer housing about the central vertical axis and the interior lighting element is energized to illuminate shredded material as it falls into the collection bin.
2. The shredding machine of claim 1, wherein the transparent material of the collection bin is uncolored.
3. The shredding machine of claim 1, wherein the collection bin is scalloped/has a plurality of vertical edges.
4. The shredding machine of claim 3, wherein handles are formed at the upper ends of the scallops.
5. The shredding machine of claim 1, further comprising a material sensor and a controller coupled to the material sensor, the interior lighting element, and a bin motor configured to drive the rotation of the collection bin, wherein the controller actuates the interior lighting element and the bin motor in response to the material sensor.
6. The shredding machine of claim 1, further comprising a turntable positioned at the bottom of the interior space and a bin motor configured to rotate the turntable.
7. The shredding machine of claim 6, wherein a top surface of the turntable and a bottom surface of the collection bin define complementary lugs and recesses to define a positive interface for conferring rotation of the turntable to the collection bin.
8. The shredding machine of claim 6, wherein the bin motor is a synchronous motor with a drive pinion, and wherein the drive pinion drives an input gear of the turntable to set a speed-reduction drive ratio of at least 2:1.
9. The shredding machine of claim 1, further comprising a bin motor configured to rotate the collection bin at a speed of at least 2 rpm and less than 12 rpm.
10. The shredding machine of claim 1, further comprising a bin motor configured to rotate the collection bin at a speed of at least 3 rpm and less than 7 rpm.
11. The shredding machine of claim 1, wherein the door is a side opening door coupled to the outer housing about a vertical hinge.
12. The shredding machine of claim 1, wherein the door comprises a frame and a transparent window, and the transparent window makes up a majority of the frontal area of the door.
13. The shredding machine of claim 1, further comprising an operator interface including one or more buttons and three or more exterior lights configured to illuminate sequentially during operation of the shredding engine to provide an animation mimicking rotation.
14. The shredding machine of claim 13, wherein the exterior lights are configured to stop the sequential illumination and one of the three or more exterior lights is configured to illuminate in an alternate color in response to an automatic shutdown of the shredding engine.
15. The shredding machine of claim 1, wherein the interior lighting element is configured to illuminate the collection bin with blue light.
16. The shredding machine of claim 1, wherein an outer diameter of the collection bin is 300 mm and the material passage is offset from the central vertical axis by 50 mm.
17. The shredding machine of claim 1, wherein the material passage is formed by a feed slot open to an exterior of the outer housing.
18. The shredding machine of claim 1, further comprising an auto-feed bin configured to receive a stack of sheets to be shredded and automatically feed the sheets to the shredding engine.
19. A method of operating a shredding machine, the method comprising: supporting a collection bin within an interior space of an outer housing such that an open top end of the collection bin is situated underneath a plurality of interleaved cutters of a shredding engine of the shredding machine to receive shredded material therefrom; displaying the collection bin through a transparent window of a closed door that selectively opens to allow access to the interior space and the collection bin; operating the shredding engine by energizing a motor to drive the plurality of interleaved cutters; supplying material to be shredded to the plurality of interleaved cutters through a material passage; converting the material to be shredded into the shredded material by the operation of the shredding engine; rotating the collection bin about a central vertical axis during the operation of the shredding engine to evenly disburse the shredded material across a cross-sectional area of the collection bin; and illuminating the shredded material as it falls into the collection bin with a lighting element inside the outer housing during the operation of the shredding engine.
20. The method of claim 19, further comprising refracting light from the lighting element with the material of the collection bin.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0020] Before any embodiments are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
[0021]
[0022] The shredder 100 includes an outer housing 102 including a main portion 102A and a door 104 movably coupled to the main portion 102A. The outer housing 102 can be formed from one or more separate components secured together to define an interior space for a collection bin 106. For example, the outer housing 102 can include an upper portion 102B secured to the top of the main portion 102A and a lower or base portion 102C secured to the bottom of the main portion 102A. A material passage 108 (e.g., feed slot) and a user interface 110, including inputs such as buttons and displays such as lights, can be provided in the upper portion 102B. Thus, the upper portion 102B can provide a place for a user to interact with the shredder 100. Inside the upper portion 102B, a shredding engine 112 (
[0023] The door 104, when closed, confines the interior space to preclude shredded material and/or dust from escaping to the surrounding environment. The closed door 104 also prevents access to the collection bin 106 until the door 104 is opened. The operation of the shredding engine 112 can be exclusively enabled (via a controller 1000) when the door 104 is closed. For this purpose, a door open sensor 116 can be provided on the door 104 or on the outer housing 102 for interfacing with the door 104. The door open sensor 116 can be a mechanical switch or a proximity sensor. In any case, the door open sensor 116 is electrically connected to the controller 1000 to provide a signal thereto, indicating whether the door 104 is open or closed. When the door open sensor 116 signals to the controller 1000 that the door 104 is open, the controller 1000 is programmed to prevent operation of the shredding engine 112.
[0024] Despite blocking access to the collection bin 106 during operation of the shredding machine 100, the door 104 is configured to provide prominent viewing of the collection bin 106. For example, the door 104 is provided with a large viewing window 118. The window 118 is transparent. The window 118 can be supported by a peripheral door frame 120. The door frame 120 120 can include one or more reinforcing members (e.g., beams, rods, or strips of metal). The door frame 120 may be opaque. In other constructions, the door 104 may be entirely constructed as a viewing window by having a transparent material construction. In yet other constructions, the door frame 120 is alternately configured and may not entirely surround a periphery of the window 118. With the door 104 closed, the window 118 can expose a majority of the collection bin 106. Whereas many conventional shredder bins only provide a view to the top of the collection bin to observe that the bin is at or near the full capacity, the window 118 in the door 104 can expose at least a vertical portion of the collection bin 106 spanning both above and below a reference line bisecting a height of the collection bin 106. It is also true that the window 118 of the illustrated construction exposes or displays, in front elevation view, a majority of a frontal area of the collection bin 106. Although the door 104 with the window 118 of the illustrated construction is configured to display the collection bin 106 in large part while preventing direct access, other constructions may be provided without a door. In such a construction, a front of the collection bin 106 is directly exposed to the front of the shredder. A door open sensor need not be provided. Operation of the shredding engine 112 may be enabled solely when the collection bin 106 is in a predetermined operating position.
[0025] The shredding engine 112 is shown in
[0026] The shredding motor 122 of the shredding engine 112 can be powered from mains electricity via a power cord to a wall outlet. However, the shredder 100 can alternately be configured with an on-board rechargeable power supply (e.g., battery pack). As such, the shredder 100 can be more mobile and transported/used in a variety of locations, some of which may not have mains power access. Such a shredder may operate with a charging docking station to recharge the on-board rechargeable power supply. The charging docking station can have mains power and define an interface for receiving the shredder to be docked and recharged.
[0027] The collection bin 106 defines a central vertical axis A as shown in at least
[0028] In some constructions, one or more guide walls are included below the cutters 124. The guide wall(s) extend below the cutters 124 to create a delivery zone. In some cases, the guide wall(s) can simply limit the amount of scatter that is possible for shredded material downstream of the cutters 124. In other cases, one or more guide walls can taper directly into a vertical path created by the discharge zone 130. Such guide walls act to further constrain the shredded material away from an outer perimeter of the collection bin 106. The guide walls can be separate from an in addition to a box-shaped recess 127 of the upper housing portion 102B that receives the cutters 124. In the illustrated construction, as shown in
[0029] By offsetting the cutters 124 and the discharge zone 130 formed thereby, in addition to rotating the collection bin 106, the shredded material distributes evenly across the cross-section of the collection bin 106 as opposed to creating a pronounced mound or pyramid. Mounding of shredded material is common in shredders and typically results in premature stoppages. The user will have to stop shredding and empty the bin, or at least redistribute the shredded material before the full capacity of the collection bin is reached. The shredder 100 has a bin full sensor 132 (
[0030] Although the security level (e.g., P4 or P5) of the shredding engine 112 relates to the size of the particles into which the paper is cut, another factor that can affect the ability of the collection bin 106 to receive maximum sheet capacity is the shape of the particles produced by the shredding engine 112. In some constructions, the shredding engine 112 produces particles having a shape with substantial curl. When many of these particles are piled together through the shredding of many sheets, a significant amount of airspace results within the pile of shredded particles. Airspace reduces the number of sheets that the collection bin 106 can accommodate. To increase the number of sheets that the collection bin 106 can accommodate, the shredding engine 112 can be configured to output flat particles (e.g., by slicing the sheet rather than punching) when the cutters 124 are rotated. For example, the shredding engine 112 can incorporate cutters with clean cut blades such as those disclosed in Chinese Utility Model CN 210411045U from Comix Business Machine Shenzhen Co. Ltd., the entire contents of which is incorporated by reference herein.
[0031] The shredder 100 can include an interior lighting element 134 (
[0032] The collection bin 106 is constructed of transparent material. As such, the contents of the collection bin 106 can be observed easily through the side wall thereof. In some constructions, the collection bin 106 is clear (uncolored), but may be tinted (colored) in other constructions. The transparent collection bin 106 also enables viewing of the shredded material falling from the cutters 124. In concert with the interior illumination from the lighting element 134, the shredder 100 provides a sense of theatrics or fun to be observed by a user or others nearby during its otherwise mundane operation. In some constructions, the collection bin 106 is shaped to further interact with the interior illumination, for example by refracting the light. For example, the collection bin 106 has an uneven sidewall shaping as opposed to a simple cylindrical one. The side wall of the collection bin 106 can include a plurality of vertical edges 136 that change the direction of the light refraction as viewed from outside the transparent window 118. In the illustrated construction, the vertical edges 136 bound scallops 138 formed in the collection bin 106. Each scallop 138 can be formed by a concavity in the exterior. The scallops 138 (e.g., at least 4, 5, or 6) can be distributed evenly or unevenly about the circumference of the collection bin 106. The scallops 138 can have a simple arc shape as shown or a more complex shape. The arc shape can have a constant or changing radius. A hand grip 140 for the user to lift the collection bin 106 is created adjacent the top edge of the collection bin 106 where each scallop 138 ends (e.g., at a horizontal ledge). Thus, numerous lifting points are provided, and the rotational orientation does not impact the ability of the user to easily lift the collection bin 106 using one or more of the hand grips 140.
[0033] As shown in at least
[0034] As best shown in
[0035] The turntable 144 is rotatably supported on a track 150 (e.g., flat horizontal track surface) of the base portion 102C of the outer housing 102 as shown in
[0036] In some constructions, the bin motor 154 is a synchronous motor. The shredder 100, which does not include a variable frequency drive, enables a single running speed of the synchronous bin motor 154. However, commonly available motors that are suitable sized may run at speeds that substantially exceed the desired rotation speed of the collection bin 106. In the illustrated construction, the bin motor 154 includes an output drive pinion 158. The drive pinion 158 rotates at the running speed of the bin motor 154, which is either the speed of the rotor thereof or a complementary speed determined by an integral gearbox of the bin motor 154. The drive pinion 158 drives a turntable input gear 160 to set a speed-reduction drive ratio of at least 2:1. As such, the turntable 144 rotates at half-speed or less (e.g., speed) compared to the running speed of the bin motor 154. The turntable input gear 160 can be integrally formed on the bottom of the turntable 144 or separately formed and coupled for co-rotation. The bin motor 154, the drive pinion 158, and/or the turntable input gear 160 can be at least partially received in the recess within the turntable track 150. In the illustrated construction, the bottom of the turntable 144 includes a D-shaped pin received in a D-shaped receptacle of the turntable input gear 160 for co-rotation. In some constructions, the bin motor 154 is configured to rotate the collection bin 106 at a speed of at least 2 rpm and less than 12 rpm. In some constructions, the bin motor 154 is configured to rotate the collection bin 106 at a speed of at least 3 rpm and less than 7 rpm. The rotation speed of the collection bin 106 can be selected to achieve the desired uniform distribution of shredded material while also being relaxing and fun to watch for the average observer. In some constructions, the speed of rotation of the collection bin 154 can be variably controlled, either automatically or by user selection.
[0037] Turning now to the user interface 110 shown in detail in
[0038] The plurality of lights 170A, 170B, 170C, 170D are respectfully associated with one of the icons 168A, 168B, 168C, 168D such that selective illumination of one of the lights indicates visually to the user why the shredder 100 either stopped operating or did not start operating. Selective illumination can include illuminating only the one selected light of the plurality of lights, illuminating the one selected light in a different color, or flashing the one selected light. Under normal operating conditions, with the shredding engine 112 running, the plurality of lights 170A, 170B, 170C, 170D are configured to perform a rotation animation. This can be accomplished by sequential illumination of one or more of the lights 170A, 170B, 170C, 170D in a manner that mimics rotation. In particular, the lights 170A, 170B, 170C, 170D are configured to form segments (e.g., four quadrants) of a circle. In other constructions, there may be greater or fewer than four segments that make up the illuminated display. In some constructions, the display has a non-circular shape (e.g., oval, rectangular, etc.). Optionally, each of the plurality of lights 170A, 170B, 170C, 170D can include multiple lighting elements (e.g., LEDs). Such multiple lighting elements can be uniformly controlled, and may give the impression of a single light, for example by being covered with a diffuser. In other constructions, each of the plurality of lights 170A, 170B, 170C, 170D can include multiple, separately-visible lighting elements.
[0039] Although the shredder 100 may be operated in a number of ways, one construction provides that the controller 1000 is programmed to start the shredding motor 122 and the bin motor 154 at the same time in response to the material sensor 172 detecting material at the material passage 108. Of course, continued operation of the shredding motor 122 and the bin motor 154 is dependent upon the thickness of the material (or sheet quantity) not exceeding the predetermined threshold. In some constructions, the interior lighting element 134 is also set by the controller 1000 to illuminate in response to the material sensor 172 detecting material at the material passage 108. In some constructions, the user interface 110 is also set by the controller 1000 to commence the rotation animation in response to the material sensor 172 detecting material at the material passage 108.
[0040]
[0041] Although some aspects have been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects as described. Various features and advantages of the invention are set forth in the following claims.