Electrically Operated Aircraft Deicing Vehicles
20250289591 ยท 2025-09-18
Assignee
Inventors
- Mark Charles Bailey (Snetterton, GB)
- James Wyndsor Grealey (Snetterton, GB)
- Visal Pradeep Kumar (Snetterton, GB)
Cpc classification
B60L58/24
PERFORMING OPERATIONS; TRANSPORTING
B64F5/23
PERFORMING OPERATIONS; TRANSPORTING
B60L1/003
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K11/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64F5/23
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B60L1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K11/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electrically operated aircraft deicing vehicle includes a chassis having longitudinally extending beams. The chassis supports a rechargeable battery system including one or more battery modules and a charging unit, front and rear axles, a positioning system for a fluid spraying system and a fluid tank system containing deicing fluid. An electric drive motor is operably coupled to the battery system. The electric drive motor is positioned aft of the front axle and between the longitudinally extending beams of the chassis. The electric drive motor is operable to rotate the front wheels. A hydraulic pump system is powered by the battery system. The hydraulic pump system is operably coupled to the positioning system enabling movement of the fluid spraying system. A heat transfer unit is positioned forward of and is operably coupled to the battery system for thermally conditioning the battery system.
Claims
1. An electrically operated aircraft deicing vehicle comprising: a chassis including first and second longitudinally extending beams; front and rear axles coupled to the chassis; a positioning system coupled to the chassis; a fluid spraying system coupled to the positioning system; a fluid tank system coupled to the chassis, the fluid tank system in fluid communication with the fluid spraying system; a rechargeable battery system coupled to the chassis, the battery system including one or more battery modules and a charging unit; an electric drive motor operably coupled to the battery system, the electric drive motor positioned aft of the front axle and between the first and second longitudinally extending beams, the electric drive motor operably coupled to the front axle to rotate one or more front wheels; a hydraulic pump system operably coupled to the battery system, the hydraulic pump system operably coupled to the positioning system to maneuver the fluid spraying system; and a heat transfer unit coupled to the chassis, the heat transfer unit positioned forward of the one or more battery modules and configured to thermally condition the one or more battery modules.
2. The deicing vehicle as recited in claim 1 wherein, at least a portion of the battery system is positioned forward of and above the front axle.
3. The deicing vehicle as recited in claim 1 further comprising a mounting assembly for the electric drive motor, the mounting assembly including a first bracket coupled to the first longitudinally extending beam and a second bracket coupled to the second longitudinally extending beam.
4. The deicing vehicle as recited in claim 1 wherein, the electric drive motor is positioned below the battery system.
5. The deicing vehicle as recited in claim 1 wherein, the electric drive motor has an axis of rotation that is positioned along a longitudinal centerline of the deicing vehicle.
6. The deicing vehicle as recited in claim 1 further comprising a mounting assembly for the hydraulic pump system, the mounting assembly coupled to the first longitudinally extending beam.
7. The deicing vehicle as recited in claim 1 wherein, the hydraulic pump system is positioned outboard of the first longitudinal member, between the front and rear axles and lateral of the electric drive motor.
8. The deicing vehicle as recited in claim 1 wherein, the hydraulic pump system includes one or more hydraulic pumps each having an electric motor operably coupled to the battery system.
9. The deicing vehicle as recited in claim 1 wherein, the heat transfer unit is configured to heat the one or more battery modules during operating cycles and cool the one or more battery modules during charging cycles.
10. The deicing vehicle as recited in claim 1 wherein, the charging unit is positioned below the heat transfer unit.
11. The deicing vehicle as recited in claim 1 wherein, the positioning system further comprises a rotatable tower coupled to the chassis, a telescoping boom coupled to the tower, an operator cabin coupled to the telescoping boom and a telescoping arm coupled to the operator cabin.
12. The deicing vehicle as recited in claim 11 wherein, the positioning system further comprises a turret coupled to the telescoping boom; and wherein, the operator cabin is mounted on the turret.
13. The deicing vehicle as recited in claim 11 further comprising a heating system at least partially disposed within the operator cabin, the heating system operably coupled to the battery system.
14. The deicing vehicle as recited in claim 1 wherein, the fluid tank system includes a plurality of fluid tanks.
15. The deicing vehicle as recited in claim 1 wherein, the fluid tank system includes at least one deicing fluid tank and at least one anti-icing fluid tank.
16. The deicing vehicle as recited in claim 1 further comprising a fluid pump system configured to provide fluid from the fluid tank system to the fluid spraying system.
17. The deicing vehicle as recited in claim 16 wherein, the fluid pump system includes one or more fluid pumps each having a hydraulic motor operably coupled to the hydraulic pump system.
18. The deicing vehicle as recited in claim 1 further comprising a radiator positioned forward of and in fluid communication with the heat transfer module.
19. The deicing vehicle as recited in claim 1 further comprising: an air compressor positioned forward of the front axle, the air compressor including an electric motor operably coupled to the battery system; a power distribution unit positioned lateral of and operably coupled to the battery system; and a DC-to-DC converter system positioned between the air compressor and the power distribution unit.
20. The deicing vehicle as recited in claim 1 further comprising a vehicle control unit positioned lateral of the battery system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] For a more complete understanding of the features and advantages of the present disclosure, reference is now made to the detailed description along with the accompanying figures in which corresponding numerals in the different figures refer to corresponding parts and in which:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION
[0018] While the making and using of various embodiments of the present disclosure are discussed in detail below, it should be appreciated that the present disclosure provides many applicable inventive concepts, which can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative and do not delimit the scope of the present disclosure. In the interest of clarity, all features of an actual implementation may not be described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0019] In the specification, reference may be made to the spatial relationships between various components and to the spatial orientation of various aspects of components as the devices are depicted in the attached drawings. However, as will be recognized by those skilled in the art after a complete reading of the present disclosure, the devices, members, apparatuses, and the like described herein may be positioned in any desired orientation. Thus, the use of terms such as above, below, upper, lower or other like terms to describe a spatial relationship between various components or to describe the spatial orientation of aspects of such components should be understood to describe a relative relationship between the components or a spatial orientation of aspects of such components, respectively, as the devices described herein may be oriented in any desired direction. As used herein, the term coupled may include direct or indirect coupling by any means, including by mere contact or by moving and/or non-moving mechanical connections.
[0020] Referring to
[0021] Referring now to
[0022] Deicing operations are commonly performed using diesel powered aircraft deicing vehicles that include one or more diesel engines that provide the power for movement of the vehicle, operating the hydraulic system, heating fluids stored in the tank system, heating the operator cabin and generating electricity. It has been found, however, that diesel powered aircraft deicing vehicles create air and noise pollution including emitting nitrogen oxides, particulate matter and greenhouse gases such as carbon dioxide into the atmosphere during operations. The present embodiments, however, are capable of performing the required deicing functions without producing the undesirable air and noise pollution by utilizing a rechargeable battery system to enable a fully electrically operated aircraft deicing vehicle. In the illustrated embodiment, rechargeable battery system 52 provides the energy necessary to power the movement of deicing vehicle 10. Specifically, deicing vehicle 10 has a drivetrain 54 depicted as including an electric drive motor 56 that receives electrical energy from battery system 52, a driveshaft 58 and a front axle (see also
[0023] Referring additional to
[0024] Deicing vehicle 10 includes has various body panels 80 that are visible in
[0025] Referring now to
[0026] As best seen in
[0027] As best seen in
[0028] As best seen in
[0029] As best seen in
[0030] In the illustrated embodiment, forward battery module 202a is coupled to chassis 102 using forward battery module frame assembly 162 that is bolted on top of forward battery module frame members 146a, 146b. An aft battery module 202b is coupled to chassis 102 using aft battery module frame assembly 164 that is bolted on top of aft battery module frame members 148a, 148b. Battery modules 202a, 202b may be high voltage battery modules providing, for example, 800 VDC and may be connected in parallel to power distribution unit 216. Battery modules 202a, 202b are positioned aft of thermal management system 204, lateral of DC-to-DC converter system 206, lateral of power distribution unit 216, above electric drive motor 212, above longitudinal centerline 132 of deicing vehicle 100 and above longitudinally extending beams 104a, 104b. Charging unit 202c is positioned below heat transfer unit 204b and forward of battery modules 202a, 202b. A portion of battery system 202 is positioned forward of axis of rotation 124 and a portion of battery system 202 is positioned aft of axis of rotation 124 and between axes of rotation 124, 130. Even though deicing vehicle 100 has been depicted and described as having a battery system including two battery modules, it should be understood by those having ordinary skill in the art that a deicing vehicle of the present disclosure could have a battery system including other numbers of battery modules either less than or greater than two. For example, for deicing vehicle having a heavy duty cycle, three or more battery modules may be used.
[0031] Heat transfer unit 204b is coupled to chassis 102 using heat transfer unit frame member 142 that is welded to longitudinally extending beams 104a, 104. Heat transfer unit 204b is configured to thermally condition battery modules 202a, 202b including heating battery modules 202a, 202b during operating cycles and cooling battery modules 202a, 202b during charging cycles. Heat transfer unit 204b is operably coupled to battery system 202 via power distribution unit 216. Heat transfer unit 204b is positioned forward of battery modules 202a, 202b, aft of radiator 204a, lateral of air compressor 208, above charging unit 202c, above longitudinal centerline 132 of deicing vehicle 100 and above longitudinally extending beams 104a, 104b. A portion of heat transfer unit 204b is positioned forward of axis of rotation 124 and a portion of heat transfer unit 204b is positioned aft of axis of rotation 124 and between axes of rotation 124, 130.
[0032] DC-to-DC converter system 206 is coupled to chassis 102 using upper frame assembly 174 that is bolted on top of mounting rail 116a. DC-to-DC converter system 206 is operably coupled to battery system 202 via power distribution unit 216. DC-to-DC converter system 206 down converts the 800 VDC to one or more suitable voltages for operating lower voltage electric components such vehicle control unit 218 and touchscreen monitor 64 which may operate at 24 VDC, 12 VDC, 5 VDC or other suitable voltage. DC-to-DC converter system 206 is positioned lateral of battery module 202a, forward of power distribution unit 216, aft of air compressor 208, aft of axis of rotation 124, between axes of rotation 124, 130 and outboard of right longitudinally extending beam 104a. Air compressor 208 is coupled to chassis 102 using upper frame assembly 174 that is bolted on top of mounting rail 116a. Air compressor 208 includes an electric motor that is operably coupled to battery system 202 via power distribution unit 216. Air compressor 208 is positioned lateral of heat transfer unit 204b, forward of power distribution unit 216, forward of DC-to-DC converter system 206, forward of axis of rotation 124 and outboard of right longitudinally extending beam 104a.
[0033] Hydraulic pump system 210 is coupled to chassis 102 using a mounting assembly depicted as hydraulic pump system frame assembly 172 that is bolted to mounting rail 116a and frame member 156 which is welded to mounting rail 116b with mounting rails 116a, 116b coupled to and extending laterally outboard from longitudinally extending beam 104a. Hydraulic pumps 210a, 210b each include an inverter and an electric motor that is operably coupled to battery system 202 via power distribution unit 216. Hydraulic pumps 210a, 210b provide high pressure hydraulic fluid to operate fluid pumps 46, the vehicle braking system and the positioning system of deicing vehicle 100 including tower 22, boom assembly 24, operator cabin 26 and arm 30, for example. Hydraulic pumps 210a, 210b are positioned aft of DC-to-DC converter system 206, power distribution unit and air compressor 208, lateral of electric drive motor 212 and longitudinal centerline 132 of deicing vehicle 100, aft of axis of rotation 124, between axes of rotation 124, 130 and outboard of right longitudinally extending beam 104a.
[0034] Electric drive motor 212 is coupled to chassis 102 using a mounting assembly depicted as bracket assembly 170a that is bolted on top of frame member 154a, bracket assembly 170b that is bolted to frame member 154b and bracket assembly 170c that is bolted to frame member 154c with frame members 154b, 154c welded respectively to longitudinally extending beams 104a, 104b. Electric drive motor 212 is the prime mover of deicing vehicle 100 and is operably coupled to battery system 202 via power distribution unit 216. Electric drive motor 212 has an axis of rotation that is coincident with longitudinal centerline 132 of deicing vehicle 100 such that electric drive motor 212 is aligned with front axle 120. Electric drive motor 212 is positioned below battery module 202b, lateral of hydraulic pump system 210, between longitudinally extending beams 104a, 104b, aft of axis of rotation 124 and between axes of rotation 124, 130.
[0035] Electric drive motor inverter system 214 is coupled to chassis using bracket assemblies 166, 168 that are bolted on top of frame members 152a, 152b which are welded to right brace assembly 150a and left brace assembly 150b. Inverters 214a, 214b are operably coupled to battery system 202 via power distribution unit 216 and are configured to convert the DC voltage from battery system 202 to AC voltage for electric drive motor 212. Electric drive motor inverter system 214 is positioned above electric drive motor 212, below battery module 202b, lateral of hydraulic pump system 210, between longitudinally extending beams 104a, 104b, aft of axis of rotation 124 and between axes of rotation 124, 130.
[0036] Power distribution unit 216 is coupled to chassis 102 using upper frame assembly 174 that is bolted on top of mounting rail 116a. Power distribution unit 216 is operably coupled to battery system 202 and distributes power from battery modules 202a, 202b to thermal management system 204, DC-to-DC converter system 206, air compressor 208, hydraulic pump system 210 and electric drive motor 212, for example. In addition, power distribution unit 216 distributes power from charging unit 202c to battery modules 202a, 202b. Power distribution unit 216 is positioned aft of DC-to-DC converter system 206, aft of air compressor 208, lateral of battery module 202a, aft of axis of rotation 124, between axes of rotation 124, 130 and outboard of right longitudinally extending beam 104a.
[0037] Vehicle control unit 218 is coupled to chassis 102 using upper frame assembly 174 that is bolted on top of mounting rail 116a. Vehicle control unit 218 receives inputs from vehicle controllers such as motion controllers 76a, 76b and deicing controllers 78a, 78b as well as from various sensors of deicing vehicle 100. In addition, vehicle control unit 218 provides commands for vehicle operations including commands to electric drive motor 212, the vehicle braking system and hydraulic pump system 210 to enable positioning and operation of spray system 32, for example. Vehicle control unit 218 is positioned aft of power distribution unit 216, aft of DC-to-DC converter system 206, aft of air compressor 208, lateral of battery module 202a and/or battery module 202b, aft of axis of rotation 124, between axes of rotation 124, 130 and outboard of right longitudinally extending beam 104a.
[0038] Deicing vehicle 100 includes a high voltage test point 220 the provides a protected location to test for voltage within high voltage electric system 200. High voltage test point 220 is a safety device used, for example, to validate that battery system 202 has been disconnected from the other elements within high voltage electric system 200 to assure that no voltage is present within high voltage electric system 200 prior to preforming maintenance or other operations relating to any of the components of high voltage electric system 200. In the illustrated embodiment, high voltage test point 220 is coupled to upper frame assembly 174 via a mounting bracket 222. High voltage test point 220 is positioned above hydraulic pumps 210a, 210b, aft of DC-to-DC converter system 206, power distribution unit and air compressor 208, lateral of electric drive motor 212 and longitudinal centerline 132 of deicing vehicle 100, aft of axis of rotation 124, between axes of rotation 124, 130 and outboard of right longitudinally extending beam 104a.
[0039] Referring additionally to
[0040] Referring additionally to
[0041] More specifically, in the illustrated embodiment, hydraulic pump 404 supports the deicing fluid pumps 410 associated with each of the fluid tanks of the tank system, one or more water pumps 412, one or more heat exchanger pumps 414 as well as any other fluid pumps 416 used by the deicing vehicle including one or more rotary pump and/or one or more circulation pumps. In addition, hydraulic pump 404 may supports a snow blower system 418. In the illustrated embodiment, hydraulic pump 406 supports the positioning system associated with deicing operations including, the hydraulic control systems associated with rotating tower 420; raising, lowering, extending and retracting boom assembly 422; rotating operator cabin 424; raising, lowering, extending and retracting telescoping arm 426; raising, lowering, extending and retracting nozzle arm 428; and tilting nozzle 430. In addition, hydraulic pump 406 may also support the steering system 432 of the deicing vehicle, the braking system 434 of the deicing vehicle and the blower system 436 associated with a diesel burner of the deicing vehicle. Using multiple variable-speed electrically operated hydraulic pumps 404, 406 offers several benefits over prior hydraulic systems for deicing vehicle including greater flexibility, efficiency, reliability and adaptability. For example, hydraulic pumps 404, 406 can be individually adjusted to different speeds, allowing for more precise control of flow rates and pressures. Hydraulic pumps 404, 406 can be set to run at optimal speeds for different loads, reducing energy consumption and pump wear. Hydraulic pumps 404, 406 can be turned on and off as needed to meet varying demand, reducing energy usage when demand is low.
[0042] The foregoing description of embodiments of the disclosure has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the disclosure. The embodiments were chosen and described in order to explain the principals of the disclosure and its practical application to enable one skilled in the art to utilize the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the embodiments without departing from the scope of the present disclosure. Such modifications and combinations of the illustrative embodiments as well as other embodiments will be apparent to persons skilled in the art upon reference to the description. It is, therefore, intended that the appended claims encompass any such modifications or embodiments.