PROPELLER ASSEMBLY
20250289562 ยท 2025-09-18
Inventors
Cpc classification
B64C11/008
PERFORMING OPERATIONS; TRANSPORTING
B64C11/385
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A variable pitch aircraft propeller assembly includes: a plurality of propeller blades and at least one counter-weight arrangement mounted on a propeller blade. The counter-weight arrangement comprises: a first counter-weight and a second counter-weight. The counter-weights are arranged such that when the propeller blade is in fine pitch, the counter-weights are in a first position with respect to the plane of rotation of said propeller blade, and when the propeller blade is substantially feathered, the counter-weights are in a second position with respect to the plane of rotation of said propeller blade. The counter-weights are aligned such that a line drawn between the center of mass of the first counter-weight and the center of mass of the second counter-weight is substantially perpendicular to a longitudinal axis of the propeller blade.
Claims
1. A variable pitch aircraft propeller assembly comprising: a plurality of propeller blades each configured to rotate in a plane of rotation so as to generate thrust in a direction perpendicular to the plane of rotation, wherein each propeller blade is configured to be linked to an actuator which controls the pitch of the propeller blade; and at least one counter-weight arrangement mounted on at least one propeller blade, the at least one counter-weight arrangement comprising: a first counter-weight; and a second counter-weight; wherein the first and second counter-weights are arranged such that when the propeller blade is in fine pitch, the counter-weights are in a first position with respect to the plane of rotation of said propeller blade, and when the propeller blade is substantially feathered, the counter-weights are in a second position with respect to the plane of rotation of said propeller blade; and wherein the counter-weights are aligned such that a line drawn between the center of mass of the first counter-weight and the center of mass of the second counter-weight is substantially perpendicular to a longitudinal axis of the propeller blade.
2. The variable pitch propeller assembly as claimed in claim 1, wherein the second position is closer to the plane of rotation than the first position.
3. The variable pitch propeller assembly as claimed in claim 1, wherein the counter-weights are aligned such that a line drawn between the center of mass of the first counter-weight and the center of mass of the second counter-weight perpendicularly bisects a longitudinal axis of the propeller blade.
4. The variable pitch aircraft propeller assembly as claimed in claim 1, wherein the counter-weight arrangement comprises a first arm protruding from the propeller blade and comprising the first counter-weight mounted thereon, and a second arm protruding from the propeller blade and comprising the second counter-weight mounted thereon.
5. The variable pitch aircraft propeller assembly as claimed in claim 1, wherein the assembly comprises an even number of propeller blades, and wherein every other propeller blade has a counter-weight arrangement mounted thereon.
6. The variable pitch aircraft propeller assembly as claimed in claim 1, wherein the counter-weight arrangement is substantially symmetrical about the longitudinal axis of the propeller blade on which it is mounted.
7. The variable pitch aircraft propeller assembly as claimed in claim 1, wherein each of the plurality of propeller blades is configured to be linked to a common actuator.
8. The variable pitch aircraft propeller assembly as claimed in claim 1, wherein the counter-weights comprise a material having a density between 15 and 20 g/cm.sup.3.
9. The variable pitch aircraft propeller assembly as claimed in claim 1, in combination with one or more actuators configured to adjust the pitch of one or more of the propeller blades.
10. A system as claimed in claim 9, comprising a common actuator configured to adjust the pitch of each of the propeller blades.
11. The system as claimed in claim 10, wherein the actuator is bi-directional.
12. The system as claimed in claim 11, wherein the actuator system is configured to provide sufficient force to substantially feather the propeller blades in the event of a single blade counter-weight arrangement failure or loss.
13. The system as claimed in claim 9, wherein at least one of the one or more actuators is a hydraulic actuator.
14. The system as claimed in claim 9, wherein at least one of the one or more actuators is an electrical actuator.
15. A counter-weight arrangement for use in a variable pitch propeller assembly comprising a plurality of blades configured to rotate in a common plane of rotation so as to generate thrust in a direction perpendicular to the plane of rotation, the counter-weight arrangement comprising: a first counter-weight; and a second counter-weight; wherein the counter-weights are arranged such that when the counter-weight arrangement is installed on a propeller blade, and the propeller blade is in fine pitch, the counter-weights are in a first position with respect to the plane of rotation, and when the propeller blade is substantially feathered, the counter-weights are in a second position with respect to the plane of rotation, and wherein the counter-weights are aligned such that a line drawn between the center of mass of the first counter-weight and the center of mass of the second counter-weight is substantially perpendicular to a longitudinal axis of the propeller blade.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0033] One or more non-limiting examples will now be described, by way of example only, and with reference to the accompanying figures in which:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION
[0046] The below described embodiments will be understood to be exemplary only.
[0047] It will be understood that in the Figures, schematic representations of propeller blades are provided which do not show the axial (e.g. spanwise) twist which would be present on conventional aircraft propeller blades.
[0048] It will be understood that where referred to herein, the propeller pitch angle refers to the angle which is a well-known term in the art. Since conventional propeller blades are twisted along their longitudinal axis such that the angle of between the plane of rotation and the chord line will vary along the length of the propeller blade, the angle is the angle between the plane of rotation and the propeller blade chord line at the point on the blade which is of the total span length of the blade from the propeller axis to the blade tip. It will be understood that the propeller axis is the axis about which the propeller rotates in order to generate thrust. Flat Pitch is a propeller pitch angle of approximately zero degrees. The feathered position corresponds to a pitch angle of approximately 90 degrees (e.g. between 85 and 90 degrees preferably) and is the position in which a propeller blade produces a low (e.g. the lowest) wind-milling RPM with no power applied to the propeller blade. This is also a position in which the propeller blade produces a low amount of drag. Coarse pitch is an increased pitch angle (i.e. towards feathered). Fine pitch is a decreased pitch angle (i.e. towards flat pitch).
[0049] Aircraft may comprise variable pitch propellers. In many variable pitch propeller assemblies, each propeller blade is provided with a counter-weight arrangement mounted thereon. The purpose of the counter-weight arrangement is to provide a torsional force to bias the propeller blade towards a feathered position. Propeller blades are also linked to an actuator which at least provides a torsional force in the opposite direction to that provided by the counter-weight. By balancing the force from the actuator against the force from the counter-weight arrangement (as well as other forces on the blade, e.g. aerodynamic, centrifugal and friction forces), the pitch of the propeller blade can be controlled.
[0050]
[0051] The counter-weight 6 is arranged such that when the propeller blade 1 is in fine pitch, the counter-weight 6 is outside of the plane of rotation 7, and when the propeller blade 1 is feathered, the counter-weight 6 is inside of the plane of rotation.
[0052] In
[0053]
[0054] It will be understood that
[0055] In summary, it will be understood that counter-weight arrangements are not always configured to fully feather propeller blades, and that the angle at which a counter-weight arrangement extends from the propeller blade may be separately configured for different propeller and/or aircraft designs. Counter-weight arrangements may be specifically configured based on a plurality of factors which may include maximum aircraft speed.
[0056]
[0057] Each of the propeller blades 1 has a counter-weight arrangement 3 mounted thereon. The counter-weight arrangements 3 each comprise an arm 4 which protrudes from the blade 1, and a counter-weight 6 mounted at the end of the arm 4. In
[0058]
[0059]
[0060] As explained above, the counter-weight 6 is arranged such that when the propeller blade 1 is in fine pitch, the counter-weight 6 is outside of the plane of rotation 7, and when the propeller blade 1 is feathered, the counter-weight 6 is inside of the plane of rotation.
[0061] As explained in relation to
[0062] This bending force can create high local stresses on the blade root 17 and as such, the blade root 17 may need to be strengthened to account for this high bending stress, leading to increase the mass of the blade root. This issue may be amplified when the counter-weight arrangement is mounted directly onto the blade spar 19, particularly where the blade spar 19 is made from composites.
[0063] The Applicant has appreciated the problems associated with this bending force, and as such describes herein a double counter-weight arrangement that is designed to reduce, and in some examples eradicate, the bending force.
[0064]
[0065] The counter-weight arrangement 30 comprises a first arm 36 which protrudes from the blade 1 (e.g. from the blade root 17), and a first counter-weight 38 mounted at the end 37 of the first arm 36 (i.e. the end of the arm which is distal from the blade root 17). The counter-weight arrangement 30 further comprises a second arm 40 which protrudes from the blade 1 (e.g. from the blade root 17), and a second counter-weight 42 mounted at the end 41 of the second arm 42 (i.e. the end of the arm which is distal from the blade root 17).
[0066] The first and second arms 36, 40 protrude in opposite directions from the propeller blade 1 and the first and second arms 36, 40, and first and second counter-weights 38, 42 are arranged such that when the propeller blade 1 is in fine pitch, the first and second counter-weights 38, 42 are both outside of the plane of rotation 7, and when the propeller blade 1 is feathered, the first and second counter-weights 38, 42 are both inside of the plane of rotation 7.
[0067]
[0068] The mounting ring 44 and arms 36, 40 may be formed of a metallic material such as steel, aluminium or titanium. The mounting ring 44 and arms 36, 40 may be formed of composites (e.g. carbon fibre). The counter-weights 38, 42 should be formed of a high density material. The counter-weights 38, 42, may be formed of a material (e.g. metallic material) having a density between 15 and 20 g/cm3 (e.g. tungsten or tungsten alloy).
[0069] The first and second counter-weights 38, 42 are arranged in opposite positions on either side of the propeller blade 1 (e.g. the longitudinal axis of the propeller blade 1) such that a line drawn between the centre of mass of the first counter-weight and the centre of mass of the second counter-weight perpendicularly bisects a longitudinal axis of the propeller blade. Owing to this symmetry, and with reference to
[0070] In the illustrated example, the counter-weight arrangement 30 is entirely symmetrical and has a line of symmetry which is parallel to the longitudinal axis of the propeller blade 1.
[0071]
[0072]
[0073] In
[0074] When the propeller is spinning, a component of the centrifugal force on the counter-weights 38, 42 acts to move the counter-weights 38, 42 into the plane of rotation 7, as shown by arrows 48 and 50. As such, the centrifugal force on the counter-weight arrangement 30 acts to bias the propeller blade 1 towards the feathered position.
[0075]
[0076]
[0077] It is visible from
[0078] Whilst it may be possible to introduce offsets into the counter-weight arrangements, such that adjacent counter-weight arrangements do not interfere with one another, this lack of symmetry of the first and second counter-weights would introduce an imbalance to the propeller blade 1 and/or still produce an overall bending force on the propeller blade 1 as explained above in relation to
[0079] Since only every other blade 1 of the propeller assembly 52 has a counter-weight arrangement 30 mounted thereon, the torsional force (torque) generated by each counter-weight arrangement must be at least double the torsional force (torque) which would be generated by a single counter-weight arrangement 3 such that the total torsional force (torque) biasing all propeller blades 1 towards the feathered position is equal both for a propeller assembly 52 having a double counter-weight arrangement 30 mounted on every other blade 1, and for a propeller assembly 11 having a single counter-weight arrangement 3 mounted on every blade 1, i.e.
n/2Double-CWT=nSingle-CWT
[0080] Where n is the number of counter-weight arrangements in the propeller assembly, Double-CWT is the torque generated as a result of a double counter-weight arrangement, and Single-CWT is the torque generated as a result of a single counter-weight arrangement.
[0081] As in
[0082]
[0083] The first hydraulic tube 62 is in fluid communication with a first actuator chamber 66 via outlet 67, and the second hydraulic tube 64 is in fluid communication with a second actuator chamber 68 via outlet 69. Although outlet 69 appears to be two holes in the cross section of
[0084] The first and second actuator chambers 66, 68 are separated by piston 70. The pressure in the first actuator chamber 66 acts to push the piston 70 in a first direction (to the left in
[0085] Each propeller blade 1 has a trunnion 74 protruding from the blade root 17 in a direction parallel to the longitudinal axis of the blade 1, but offset from the longitudinal axis (e.g. off centre). The arrangement of the trunnion 74 can be more clearly seen in
[0086] Each trunnion 74 comprises a trunnion roller 76 provided between the surface of the trunnion 74 and the surface of the yoke 72 to aid movement of the trunnion 74 with respect to the yoke 72. Since the piston 70 is coupled to the yoke 72, when the piston 70 moves, the yoke 72 moves. The yoke 72 therefore acts on the trunnion 74 of each blade 1, and since the trunnions 74 are off centre, this movement results in a twisting of the blades 1, adjusting their pitch.
[0087] Since all of the blades 1 are connected to the same hydraulic actuator, each blade 1 always has the same pitch. As such, in a propeller assembly such as the propeller assembly of
[0088] As has been explained above, the counter-weight arrangements 30 act to bias the blades 1 towards a feathered position. The second hydraulic tube 64 and second actuator chamber 68 contain pressurised oil which acts (via the piston 70 and yoke 72) to decrease the pitch of the blades 1, against the biasing force of the counter-weight arrangements 30. The first hydraulic tube 62 and first actuator chamber 66 contain pressurised oil which acts (via the piston 70 and yoke 72) to increase the pitch of the blades 1, acting with the biasing force of the counter-weight arrangements 30.
[0089] In examples, the actuator 60 is capable of providing enough force to increase the pitch of all blades 1 in the event of a single blade counter-weight arrangement 30 failure/loss. In examples, the actuator 60 is capable of providing enough force to increase the pitch of all other blades 1 in the event of a single blade trunnion failure (e.g. all blades but the blade with the failed trunnion may still be feathered). Said force is provided via the oil in the first hydraulic tube 62 and first actuator chamber 66.
[0090] It will therefore be seen that the aircraft propeller assembly and counter-weight arrangement of the present disclosure has the potential to reduce the bending stress induced by counter-weight arrangements on aircraft propeller blades. This may allow the propeller blades to be made lighter.
[0091] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, element components, and/or groups thereof.
[0092] While the present disclosure has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this present disclosure, but that the present disclosure will include all embodiments falling within the scope of the