APPARATUS TO HARVEST ATMOSPHERIC WATER VAPOR
20230111690 · 2023-04-13
Inventors
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28F3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0477
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/41
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/265
PERFORMING OPERATIONS; TRANSPORTING
F25B2339/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D3/007
PERFORMING OPERATIONS; TRANSPORTING
F25B2700/21171
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2003/1446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure is directed to devices, systems, and products for attracting, capturing and converting atmospheric water vapor into useful liquid water utilizing the thermal dynamic processes of deposition, phase change states and fusion.
Claims
1. A system for attracting, and converting atmospheric water vapor into useful liquid water comprising: a plurality of Low Temperature Phase Change Material (LTPCM) tanks, tubes or vessel; where each of the individual LTPCM tanks’s, tube’s or vessel’s outer surfaces are thermally conductive and having smooth finishes as frost collection areas for the purpose of deposition of water, water vapor’s instantaneous conversion into to solid water (frost), depositing upon their respective outer surfaces; where each of the individual LTPCM tanks, tubes or vessels interior volume contains a mass of Low Temperature Phase Change Material with thermal properties to maintain itself in a solid state for prolonged periods before requiring subsequent cooling resisting melting to allow for prolonged use in harvesting atmospheric water through deposition; a plurality of evaporator coil heat exchangers of a cooling system where each individual evaporator coil is embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels so as not to be in direct contact with the water vapor or air; a cooling system to drop and maintain the temperature of the LTPCM within the individual LTPCM tanks, tubes or vessels; a timing mechanism to cycle the cooling system “ON” or “OFF” to maintain the LTPCM to the desired temperature to maintain the plurality of LTPCM tank’s, tube’s and /or vessel’s respective surface temperatures for deposition of water; an arrangement of the plurality of LTPCM tanks, tubes and /or vessels where each of the individual LTPCM tank, tube or vessel is arranged in close proximity to the other LTPCM tanks, tubes or vessels but also spaced to allow water vapor’s unrestricted flow or gathering around the respective outer surfaces of the array of LTPCM tanks, tubes or vessels; a thermally insulated chamber enveloping the plurality of LTPCM tanks, tubes and/or vessels capable of thermally protecting the respective surfaces protecting the respective surfaces of the plurality of LTPCM tanks, tubes and /or vessels from local ambient temperatures and heat of the system; a stacked and air pocketed spaced insulation arrangement separating the thermal differences, which may be greater than 50° C., between ambient temperature or system temperatures and the thermally insulated chamber enveloping the plurality of LTPCM tanks, tubes and /or vessels; a mechanical system to allow, disallow or regulate the flow of atmospheric water vapor and or atmospheric air to enter and /or exit the insulated chamber enveloping the plurality of LTPCM tanks, tubes and /or vessels; a plurality of frost scrapers having a timed and fixed scraping path to remove the acquired frost off of the frost collection areas of the LTPCM tanks, tubes and / or vessels; a scraper drive mechanism outside of the insulated chamber enveloping the plurality of LTPCM tanks, tubes and /or vessels; a scraper armature connecting the plurality of frost scrapers, internal to the insulated chamber enveloping the plurality of LTPCM tanks, tubes and /or vessels, and the scraper drive mechanism, external to the insulated chamber enveloping the plurality of LTPCM tanks, tubes and /or vessels; a timing method for the scrapers to remove the collected frost when the deposited frost has reached a thickness of less than one millimeter on the collection surface of the LTPCM tanks, tubes and /or vessels; a frost capture opening or mechanical port and frost collection vessel or tank to hold the scraped frost after the frost has been scrapped off the collection surfaces of the LTPCM tanks, tubes and /or vessels; an interface between the high temperature side of the cooling system and the frost holding vessel or tank to melt the frost held into liquid water; and a stacked and air pocketed spaced insulation arrangement separating the thermal differences, which may be greater than 50° C., between the frost holding vessel or tank temperature and the thermally insulated chamber enveloping the plurality of LTPCM tanks, tubes and /or vessels.
2. The system of claim 1, wherein the cooling system is a refrigerant cooling cycle comprised of: a compressor; temperature-sensing switches connected to the LTPCM volumes to control the “ON” / “OFF” states of the compressor; a condensing unit connected to the compressor; a plurality of expansion devices connected to the condensing unit on one end and connected to the plurality of evaporator coil heat exchangers embedded, immersed, and/or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels on the other end; a suction line connected to the plurality of evaporator coil heat exchangers embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels on one end and connected to the compressor on the other end; and a refrigerant working fluid within the closed loop of the refrigerant cooling cycle system.
3. The system of claims 1 and 2, wherein; the plurality of expansion devices are capillary tubes which are also edembedded, immersed, and/or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels.
4. The system of claims 1, 2, and / or 3 the ends of a plurality of liquid lines are connected to the condensing unit on one end and connected to the plurality of capillary tubes on the other end are also embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels.
5-7. (canceled)
8. The system of claims 1, 2, 3 and / or 4 wherein; a valve or plurality of valves is connected inline between the un-encapsulated end of the liquid line attached to the condensing unit, and connected to the other end of the liquid lines embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels; where the valve or plurality of valves is or are made to close prior to the compressor turning “OFF” so as to evacuate all the refrigerant within the plurality of evaporator coils embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels preventing the static heat of the refrigerant cooling cycle from adversely effecting the LTPCM temperature; and where the valve or plurality of valves is or are made to open only after the compressor turning back “ON” so as to maintain the evacuated state of all the refrigerant within the plurality of evaporator coils embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels preserving the compressors of work of creating the high and low pressure sides of the refrigerant cooling cycle.
9. The system of claims 1, 2, 3, 4 and / or 8 wherein; a valve or plurality of valves is, or are, connected inline between the un-encapsulated end of the suction line attached to the compressor, and the other end of the evaporation coil lines embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels; where the valve or plurality of valves is, or are, made to close prior to the compressor turning “OFF” so as to evacuate all the refrigerant within the plurality of evaporator coil heat exchangers embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels preventing the static heat from adversely effecting the LTPCM temperature; and where the valve or plurality of valves is or are made to open only after the compressor turning back “ON” so as to maintain the evacuated state of all the refrigerant within the plurality of evaporator coils embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels preserving the compressors of work of creating the high and low pressure sides of the refrigerant cooling cycle.
10. The system of claims 1, 2, 3, 4, 8 and / or 9 wherein; the thermodynamic properties of the LTPCM within the plurality of LTPCM tanks, tubes or vessels are also selected to influence, stabilize and conserve the temperature and / or pressure of the refrigerant flow while moving within the plurality of evaporation coils to lower the energy demand of the compressor.
11. The system of claim 1, wherein the cooling system is a Sterling chiller cycle comprising of: a Sterling Chiller; a chilling head; a regenerator; and where the plurality of evaporator coil heat exchangers of the system, where each individual evaporator coil is embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels are closed looped, filled with a thermal working fluid and attached to the chilling head of the Sterling Chiller.
12. The system of claim 1, wherein the cooling system is a thermoelectric chiller cycle comprising of: thermoelectric module chillers with the “hot” sides attached to a heat sink; the “cold” sides of the thermoelectric module chillers being attached to a chilling manifold; and where the plurality of evaporator coil heat exchangers of the system, where each individual evaporator coil is embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels are closed looped, filled with a thermal working fluid and attached to the chilling manifold.
13. The system of claim 1, wherein the cooling system is an electro-acoustic transducer cycle comprising of: an electro-acoustic transducer; a resonator; a regenerator; a low temperature heat exchanger, and where the plurality of evaporator coil heat exchangers of the system, where each individual evaporator coil is embedded, immersed, and / or encapsulated by the LTPCM within the individual LTPCM tanks, tubes or vessels are closed looped, filled with a thermal working fluid and attached to the low temperature heat exchanger.
14. The system of any claim 1-4 or 8-13, wherein; thermal energy from the process of deposition of water is conducted through the surfaces of the plurality of LTPCM tanks, tubes or vessels, through the individual masses of LTPCM, conducted through the evaporator coils into the working fluid flow of the cooling system where it is finally expelled from the cooling system into a contained mass of High Temperature Phase Change Material (HTPCM) and deliverable as useful energy to separate or ancillary heating cycle system.
Description
DESCRIPTION OF THE DRAWINGS
[0038] Exemplary embodiments will now be described, by way of example only, with reference to the accompanying drawings in which:
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DESCRIPTION OF THE BES WAY TO MAKE THE INVENTION
[0049] Exemplary embodiments described herein are directed to attracting and harvesting atmospheric water vapor utilizing the thermodynamic process know as deposition of water, where water vapor “skips” the liquid phase and phases directly from vapor to ice or frost.
[0050] Exemplary embodiments described herein are directed to reducing the energy requirements of current refrigeration systems capable of achieving and maintaining sub-zero temperatures required for the deposition of water. Certain embodiments may be at least 10% or as much as 100% independent of electric grid energy and/or fossil fuels.
[0051] Exemplary embodiments described herein are directed to repurposing a small portion, or in other embodiments significant portions, of the thermal energy relieved from within the water vapor upon the water vapor’s phase change into a solid phase. Certain embodiments may employ an ancillary system to repurpose the acquired thermal energy by converting the acquired thermal energy to kinetic energy to do work on the system utilizing a working fluid. For example, the thermal energy may be directed to an ancillary system where the thermal energy is used to drive a heat engine. The use of an ancillary system making use of the directed thermal energy may also reduce the primary system’s condensing coil’s work of rejecting waste heat into the environment, which in turn would lower the electrical requirement of the compressor.
[0052] Exemplary embodiments described herein may be beneficial for the natural and built environments as well as for economic reasons. In exemplary embodiments, the systems, methods and/or devices may eliminate or reduce the need for external electricity transmission into the system, at least for certain applications. In exemplary embodiments, the thermal energy acquired from the water vapor may be stored. In other exemplary embodiments, the thermal energy may be stored and may be transported to another location of the system or to an ancillary system.
[0053] Exemplary embodiments described herein are directed to exploiting the phase change of the captured frost into liquid water to assist the condensing side of the refrigeration cycle, lowering the energy requirements of the overall system.
[0054] Exemplary embodiments described herein may be beneficial for the natural and built environments as well as for economic reasons. In exemplary embodiments, the systems, methods and/or devices may eliminate or reduce the need for water to be provided by external water distribution and/or delivery systems, at least for certain applications. In exemplary embodiments, the systems, methods and/or devices may be installed directly at an end users location and directly connected to an end users internal water system. In certain applications, especially for new construction, exemplary embodiments described herein may reduce or eliminate the cost and/or maintenance of underground or other municipal water supply systems. In certain applications exemplary embodiments described herein may reduce or eliminate the cost of delivery of water by truck to an end user. Additionally, in exemplary embodiments described herein the systems, methods and/or devices may eliminate or reduce the need for water pumps of an end user.
[0055]
[0056] The atmospheric water harvester of
[0057] The second process of the atmospheric water harvester of
[0058] The strength of a heat transfer process may be easily calculated and/or expressed using the law of heat conduction also known as Fourier’s law.
where [0059] Q = heat transfer (W) [0060] K= Thermal Conductivity of material W/m °K) [0061] S= material thickness (m) [0062] A = heat transfer area (m.sup.2) [0063] U = k / s = Coefficient of Heat Transfer (W/(m.sup.2 °K)) [0064] dT = t1 - t2 = temperature gradient - difference - over the material (°C)
[0065] In simpler terms, and with all other conditions of the above equation being static, the greater the dT between the hot body and colder body the greater the thermal transfer. For example, using 40° C. as the temperature of ambient water vapor 13 (hot body) and a system design temperature of the frost collection surface 9 (colder body) of -1° C., dT equals 41° C. Lowering the system design temperature of the frost collection surface 9 to, for example, -50° C. broadens the dT to 90° C. increasing the thermal energy transfer rate.
[0066] It is a well established conclusion detailed in numerous published scientific studies over the past 50 years that the largest factor influencing frost growth rate is the dT between water vapor 13 and a frost collection surface 9. These many studies where primarily done in an effort to understand frost growth rate conditions to assist engineers to develop ways in which to slow down or restrict the process of frost growth in the aerospace and refrigeration industries because frost buildup impacts negatively on systems within those industries. In the atmospheric water harvester of
[0067] Another factor of frost rate growth found in studies is that frost rate growth slows as the frost layer thickens. Most of the studies conclude that this slow down of frost growth is primarily due to two influences, the first is the crystalline characteristic of frost causing air pockets, or voids, in the frost that become the contact point of incoming water vapor 13 rather than the frost collection surface 9. The second is the influence of the frost layer itself, as it thickens it creates a thermal barrier, or insulation layer, between incoming water vapor 13 and the frost collection surface 9. The dT is narrowed and other thermal transfer properties such as k, s and A in the equation are no longer static. The water vapor 13 is no longer directly thermally interfacing with the frost collection surface 9, the water vapor 13 is interfacing with a frost layer. However, in a system designed for atmospheric water harvesting utilizing the deposition process optimizing rapid frost growth rates from water vapor 13 for the second process of the atmospheric water harvester of
[0068] Therefore; the third process of the atmospheric water harvester of
[0069]
[0070] Encapsulation of the evaporation coil 8 within a low temperature thermal storage PCM 17 eliminates contact between the evaporation coil 8 and the much warmer water vapor 13 to be cooled. Further, encapsulating the evaporation coil 8 as disclosed prevents, or reduces, the system of this embodiment from having to re-chill the frost collection surface 9 when the compressor cycles on and off. Doing so results in the advantage of a relevant portion the low temperature of the evaporation coil 8 done by the work of the compressor 2 is also preserved. Known refrigeration cycle system compressors commonly cycle on and off multiple times per day losing a significant portion, or in some cases all, of work accomplished by each cycle to the warm air surrounding the evaporation coil; however, when the evaporation coil 8 is encapsulated within a low temperature thermal storage PCM 17, a portion of the work of each cycle is conserved due to the low temperature thermal storage PCM 17 acting as an insulating barrier between the water vapor 13 and the evaporation coil 8. Moreover the addition of automatic valves, at the beginning and end of the evaporation coil 8, a low temperature thermal storage PCM 17 may maintain both the temperature and low pressure of the working fluid within the evaporation coil 8 during the “OFF” periods of the system operating cycle conserving a relevant portion of work done by the compressor 2 during the previous“ON” cycle.
[0071] Selection of an optimal low temperature thermal storage PCM 17 encapsulating the evaporation coil 8 may be based primarily on the desired design temperature of the frost collection surface 9 for purposes of maintaining a desired dT with incoming water vapor 13. For example, on an atmospheric water harvesting system in an environment that regularly reaches ambient temperatures above 30° C. and a desired design temperature of the frost collection surface 9 being determined to be -40° C., a low temperature thermal storage PCM 17 may be selected having a phase change temperature, from solid phase to liquid phase of, for example of -30° C.
[0072] There are two primary reasons for selecting a low temperature thermal storage PCM 17 of -30° C. in the example above. First, to maintain a frost collection surface 9 of -40° C. the low temperature thermal storage PCM 17 will have to be intermittently cooled to between -42° C. to -45° C. due to the incoming thermal energy of the water vapor 13 and the cooling capacity of the refrigeration cycle system. In such a temperature specific design of the system, the compressor’s 2 temperature sensor 5 may be set to turn the system “ON”, for example, at -42° C. and “OFF” again at -45° C. so that the refrigeration cycle only cools a 3° C. dT rather than a 75° C. dT of the difference between the desired -45° C. of the frost collection surface 9 and the 30° C. of incoming water vapor 13. Additionally, PCM’s in solid phase generally require approximately 50 percent less energy to cool / heat than they do in their respective liquid stage. Water, for example, having a phase change point from liquid to solid or solid to liquid of 0° C. requires only 2.06 J/g °C when in a solid state but requires 4.18 J/g °C in a liquid state. Moreover, the phase change for the 1° C. temperature change at the phase change point requires an additional 334 J/g for that 1° C. change in temperature.
[0073] Most refrigeration systems have lower cooling capacities and efficiencies when their evaporator temperatures are below -20° C. and all solids have lower specific heat capacities in their respective solid states as well as typically being better heat conductors than in their liquid states. Simply put, it requires much less work, and thereby energy, to heat or cool a substance in its respective solid state than in its liquid state. Therefore, in operation, maintaining a predetermined mass of PCM at a temperature below -42° C. requires much less work than the refrigeration cycle cooling incoming amounts of water vapor and air from a changing outdoor environment to -45° C. In this manner, the refrigeration cycle of the system cools the low temperature PCM 17 mass only from, for example, -42° C. to -45° C. while the low temperature PCM 17 mass cools the incoming water vapor 13 from the water vapor’s 13 incoming temperature to -45° C.
[0074] Second, an atmospheric water harvesting system may not be required to operate constantly. If the liquid water collection basin 21 is full for example, the entire system may be shut off by a user, whereby the compressor will no longer cycle. A system may be shut off for routine cleaning or maintenance work to be done. The low temperature PCM 17 mass will slowly rise in temperature, at a rate dependent primarily on how well the PCM encapsulation tanks 16 are insulated from warmer adjoining environments. However, if the low temperature PCM 17 has a phase change temperature of -30° C., as is in the above example, the latent heat of fusion will extend the time it takes to warm from -30° C. to -29° C. by a time factor of over 100 times the preceding temperature rises per degree C. If the PCM encapsulation tanks 16 are well insulated from warmer temperatures, the low temperature PCM 17 may remain at -30° C. for days rather than minutes. In contrast, a standard evaporation coil 8 without a low temperature PCM 17 encapsulation, even if insulated well will warm very close to ambient temperature within minutes of system shut down. Moreover, restarting the system without a low temperature PCM 17 encapsulation may require a thermal “pull-down” of 95° C. to achieve a -40° C. frost collection surface temperature, whereas with the addition of a low temperature PCM 17 encapsulation around the evaporation coil 8 the system may only require a thermal “pull-down” of, for example, 15° C. saving both time and energy on restart.
[0075]
[0076] The evaporation coil 8 enters the PCM encapsulation tank16 through an evaporator inlet hole 24. The evaporation coil 8 is shaped to bend around the interior tank bracing 23 channels and may be evenly distributed inside the PCM encapsulation tank 16 to best provide equal cooling of the low temperature PCM 17 encapsulated inside the PCM encapsulation tank16 it is enclosed in. The evaporation coil 8 exits the PCM encapsulation tank16 through an evaporator outlet hole 25. The evaporator inlet hole 24 and the evaporator outlet hole 25 require sealing to the outside of the PCM encapsulation tank 16 to prevent degrading the low temperature PCM 17 over time. Additionally, a temperature sensor tube 28 may be installed and affixed to the inside of the PCM encapsulation tank 16. The temperature sensor tube 28 requires sealing to the outside of the PCM encapsulation tank 16 to prevent degrading the low temperature PCM 17 over time. PCM encapsulation tank 16 edges may be closed to form a sealed tank mechanically, using adhesives and/or welded. A PCM tank filler opening 26 and PCM tank breather opening 27 may be used to fill the tank with the low temperature PCM 17 after the tank is sealed. The PCM tank filler opening 26 and PCM tank breather opening 27 may be sealed in the PCM encapsulation tank 16 to prevent degrading the low temperature PCM 17 over time.
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[0084] In the exemplary embodiments described herein, the following reference numerals have the identified label/structure/operation: [0085] 1. Input energy [0086] 2. Compressor [0087] 3. Fan [0088] 4. Switch [0089] 5. Temperature sensor [0090] 6. Condensing coil [0091] 7. Expansion device [0092] 8. Evaporation coil [0093] 9. Frost collection surface [0094] 10. Scraper [0095] 11. Scraper actuator [0096] 12. Scraper path [0097] 13. Water Vapor [0098] 14. Frost [0099] 15. Thermal Energy [0100] 16. PCM encapsulation tank [0101] 17. Low temperature PCM [0102] 18. Brazed plate heat exchanger [0103] 19. In-flow conduit [0104] 20. Out-flow conduit [0105] 21. Liquid water collection basin [0106] 22. Liquid water [0107] 23. Interior tank bracing [0108] 24. Evaporator inlet hole [0109] 25. Evaporator outlet hole [0110] 26. PCM tank filler opening [0111] 27. PCM tank breather opening [0112] 28. Temperature sensor tube [0113] 29. Temperature sensor leads [0114] 30. Ball valve [0115] 31. Insulated shell [0116] 32. Insulated lid (open) [0117] 33. Insulated lid (closed) [0118] 34. Lid seal [0119] 35. Tank insulation [0120] 36. Tank seal [0121] 37. Tank thermal sink [0122] 38. Water float valve [0123] 39. Cool dry air vent [0124] 40. Air float valve [0125] 41. Cool dry air [0126] 42. Scraper panel [0127] 43. Frost drop direction [0128] 44. Liquid water outlet [0129] 45. Fiberglass outer shell [0130] 46. Aerogel [0131] 47. Polycore panel [0132] 48. Cryogen Z [0133] 49. Inner structural shell [0134] 50. Collection area temperature [0135] 51. Ambient temperature