CUSHIONING MEMBER FOR PACKED OBJECT
20250296756 ยท 2025-09-25
Assignee
Inventors
Cpc classification
B65D2581/053
PERFORMING OPERATIONS; TRANSPORTING
B65D85/68
PERFORMING OPERATIONS; TRANSPORTING
B65D2581/055
PERFORMING OPERATIONS; TRANSPORTING
B65D81/107
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
[Problem to be Solved] To provide a cushioning member for protecting a packed object, the cushioning member being designed to have an excellent cushioning effect with a small form and advantageously reduce industrial waste.
[Solution] A cushioning member is disposed inside a side of a packing frame surrounding a packed object, the cushioning member being provided to protect the packed object secured on an inner bottom of the packing frame, the cushioning member comprising: a first cushioning member that has a front face disposed adjacent to the packed object and a back side opposite to the front face; and a second cushioning member that has an upper end in contact with the back side of the first cushioning member and a bottom disposed near the side of the packing frame, wherein the first cushioning member is made of a foam material, and the second cushioning member comprises a corrugated board assembly.
Claims
1. A cushioning member disposed inside a side of a packing frame surrounding a packed object, the cushioning member being provided to protect the packed object secured on an inner bottom of the packing frame, the cushioning member comprising: a first cushioning member that has a front face disposed adjacent to the packed object and a back side opposite to the front face; and a second cushioning member that has an upper end in contact with the back side of the first cushioning member and a bottom disposed near the side of the packing frame, wherein the first cushioning member is made of a foam material, and the second cushioning member comprises a corrugated board assembly.
2. The cushioning member according to claim 1, wherein the first cushioning member comprises a body that has the front face and the back side and extends with a first width in a longitudinal direction and a plurality of leg portions projected at intervals on the back side of the body in the longitudinal direction, the second cushioning member has a bottom wall extending in the longitudinal direction, a pair of side walls connected on both sides of the bottom wall via folding portions, and a plurality of bridge portions that bridge the pair of side walls at multiple points spaced in the longitudinal direction such that the bottom wall and the side walls form a channel extending in the longitudinal direction with a second width larger than the first width, and two adjacent ones of the plurality of bridge portions and the pair of side walls form a socket portion that holds the leg portion in a state in which upper ends of the bridge portions are in contact with the back side of the first cushioning member.
3. The cushioning member according to claim 2, wherein a clearance is formed between an end of the leg portion and the bottom wall in a state in which the upper ends of the bridge portions are in contact with the back side of the first cushioning member.
4. The cushioning member according to claim 3, wherein the leg portions of the first cushioning member are provided in an intermediate part other than the two ends of the body in the longitudinal direction, and the body of the first cushioning member has a recess portion extending in a width direction on the back side adjacent to the leg portion such that the recess portion defines a gap between the back side and the upper end of the bridge portion.
5. The cushioning member according to claim 4, wherein the recess portion has a slope that decreases in depth according to a distance from the leg portion.
6. The cushioning member according to claim 5, wherein the recess portion has a maximum depth smaller than the clearance between the end of the leg portion and the bottom wall.
7. The cushioning member according to claim 2, wherein the bridge portion has a pair of engaging portions that are engaged with the pair of side walls to bridge the pair of side walls, and the engaging portion includes an engagement tab extending laterally to be engaged into a slit extending from an upper end of the side wall toward the bottom wall.
8. The cushioning member according to claim 7, wherein the engagement tab of the bridge portion further includes an extended portion that is extended over the slit so as to form an engagement slot to be engaged with a portion under the slit of the side wall.
9. The cushioning member according to claim 2, wherein the bottom wall and the pair of side walls of the second cushioning member are formed by a first corrugated cardboard blank such that the width direction orthogonal to the longitudinal direction serves as a flute direction, and the plurality of bridge portions are formed by a plurality of second corrugated cardboard blanks such that a direction from the upper end to a lower end serves as a flute direction.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0016]
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[0018]
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[0030]
MODE FOR CARRYING OUT THE INVENTION
[0031] Embodiments according to the present invention will be specifically described below with reference to the accompanying drawings.
[0032]
[0033] The outboard motor 60 is secured on a stand 54 in an upright position with its propulsion direction facing downwards by bolting a stern bracket 64 placed on the stand 54. A propeller (not illustrated) has been removed from a propeller shaft 63 and is packed with a sheet 65 (e.g., a plastic film) in this state.
[0034] Subsequently, the lower part (521) of the side frame 52 is fixed to each of the long sides of the bottom frame 51 with bolts, the lower end of the end frame 53 is fixed to each of the short sides of the bottom frame 51 with bolts, the side frame 52 and the end frame 53 are joined to each other with bolts, and the upper parts of the opposed side frames 52 are connected via a reinforcing frame (not illustrated), which constitutes the crate part surrounding the outboard motor 60. Thereafter, the packing frame 50 is covered with a corrugated box (not illustrated) from above and is shipped in this state.
[0035] The bottom frame 51 is configured as a skid such that five base frames 511 arranged in parallel in the widthwise direction and four longitudinal frames 512 arranged in parallel in the lengthwise direction so as to intersect over the base frames 511 are joined with a base plate, which is not illustrated. The base frames 511 and the longitudinal frames 512 are composed of structural materials such as channel materials. The stand 54 includes leg parts erected adjacent to the joint between the two base frames 511 and the two longitudinal frames 512 near the center, and a top surface part that fits to the stern bracket 64 and has the same inclination as the transom board of a ship such that the crankshaft of the engine is placed in a horizontal position while the outboard motor 60 is secured.
[0036] As illustrated in
[0037] As illustrated in
[0038] As described above, the side frames 52 and the end frames 53 surrounding around the outboard motor 60 fixed to the stand 54 on the bottom frame 51 each have a trussed structure that protects the outboard motor 60 and is strong and rigid enough to be stacked when loaded and stored into a container.
[0039] However, medium-sized and large-sized outboard motors are 1.5 to 2 m in overall height and 100 to 350 kg in weight and are supported with a large overhang on the stand 54. In addition, the center of gravity is high relative to the supporting position and is biased toward the engine on the left side of
[0040] Thus, when an excessive impact is applied to the packing frame 50 by an external factor during loading and unloading operations and transportation, for example, when a carrier vehicle passes through bumps on a road, e.g., speed bumps without deceleration during land transportation, the outboard motor 60 may swing in the packing frame 50 and come into contact with the packing frame 50. In particular, when the packing frame 50 topples over, it is difficult for the stand 54 to cantilever the outboard motor 60, so that the outboard motor 60 may fall onto the inner surface of the packing frame 50.
[0041] Thus, in order to prevent the outboard motor 60 from being damaged when in contact with the packing frame 50, cushioning members 41, 45, and 46 that are adjacent to the outboard motor 60 are provided inside the packing frame 50.
[0042] Among the cushioning members, the cushioning member 45 is provided for an upward movement around a cavitation plate when a moment occurs counterclockwise in
[0043] In contrast, the cushioning members 41 are disposed adjacent to the sides of the outboard motor 60 inside the side frames 52 in order to reduce lateral swings of the outboard motor 60 in
Mounting Structure of Cushioning Member 41
[0044] As illustrated in
[0045] As illustrated in
[0046] The cushioning member 41 (cushioning member assembly 40) having such a mounting structure is disposed adjacent to the side of the outboard motor 60 inside the side frame 52 by fitting the anchor part 43 between the two vertical frames 523 such that side edge portions 423 of the base part 42 overlap the inner sides of parts (flange portions) of the two adjacent vertical frames 523 of the side frame 52, and the side edge 433 of the anchor portion 43 is caught between the two vertical frames 523.
[0047] The base part 42 has a length corresponding to the length from the upper end to the lower end of the vertical frame 523 in the vertical direction. A lower end 422 of the base part 42 is supported at the inner bottom of the packing frame 50, and an upper end 421 of the base part 42 is in contact with or adjacent to the upper frame 522 in this state. This configuration prevents a displacement of the cushioning members 41 during transportation.
Assembly Structure of Cushioning Member 41
[0048] An embodiment of the first cushioning member 10 and the second cushioning member 20 that constitute the cushioning member 41 will be described below with reference to the accompanying drawings.
[0049] As illustrated in
[0050] In a preferred embodiment, as illustrated in
[0051] As illustrated in
[0052] The plurality of bridge portions 30 are formed by corrugated cardboard blanks identical in shape such that a direction from an upper end 32 to a lower end 31 serves as the flute direction. At positions corresponding to the engagement tabs 33 on both sides of the lower end 31, engagement slots 35 are provided. The engagement slots 35 are engaged with portions under the slits 25 of the side walls 22 toward the engagement tabs 33 near the upper end 32. As illustrated in
[0053] Thereafter, the folding lines 221 on both sides of the bottom walls 21 are folded, the bottom wall 21 and the pair of side walls 22 on both sides form a channel shape extending in the longitudinal direction with a second width w2, and the engagement slots 35 of the bridge portions 30 are engaged into the respective slits 25 to engage the engagement tabs 33, so that, as illustrated in
[0054] As illustrated in
[0055] As illustrated in
[0056] In this embodiment, the leg portions 14 of the first cushioning member 10 are held in the socket portions 24 of the second cushioning member 20, so that the first cushioning member 10 and the second cushioning member 20 are integrated. Thus, no other joining or engagement is required between the first cushioning member 10 and the second cushioning member 20. As illustrated in
Impact Absorbing Effect of Cushioning Member 41
[0057] As described above, the cushioning member 41 (cushioning member assembly 40) including the first cushioning member 10 made of a foam material and the second cushioning member 20 including a corrugated board assembly is disposed adjacent to one side of the outboard motor 60 inside the side frame 52 of the packing frame 50. With this configuration, when the packing frame 50 falls sideways and the outboard motor 60 falls laterally in the packing frame 50 due to an external factor during transportation of the outboard motor 60 (packing frame 50) or loading and unloading operations, as illustrated in
[0058] Furthermore, engagement tabs 33 of the bridge portions 30 and slits 25 and slit bottoms 253 of the side walls 22 are plastically deformed, and the bridge portions 30 are moved downward. Thus, before the bridge portions 30 are crushed, leg portions 14 of the first cushioning member 10 are placed onto the bottom wall 21 of the second cushioning member 20, the elastic deformation of the leg portions 14 is started, and the bridge portions 30 are plastically deformed at the same time (second step).
[0059] Thereafter, the bridge portions 30 of the second cushioning member 20 are crushed by the load of the outboard motor 60, and the body and the leg portions 14 of the first cushioning member 10 are elastically and partially plastically compressed to receive the static load of the outboard motor 60. In this state, the falling of the outboard motor 60 is ended (third step).
[0060] In reality, the foregoing process is terminated nearly instantly. The elastic deformation of the first cushioning member 10 made of a foam material and the plastic deformation of the second cushioning member 20 including a corrugated board assembly have different deformation patterns, the elastic compression of the first cushioning member 10 is delayed by, in particular, the plastic deformation of the second cushioning member 20, and the plastic deformation of the second cushioning member 20 is decelerated. Such synergistic action can avoid breakage of the first cushioning member 10 and maximize an impact absorbing effect obtained by the elastic deformation of the first cushioning member 10 and the plastic deformation of the second cushioning member 20, thereby advantageously preventing damage to the outboard motor 60.
[0061] In the foregoing process, the first cushioning member 10 enters a channel shape defined between the side walls 22 of the second cushioning member 20, and the sides of the first cushioning member 10 are guided by the side walls 22. In addition, the leg portions 14 of the first cushioning member 10 are guided by the socket portions 24, each being formed between the bridge portions 30 of the second cushioning member 20. Thus, a displacement between the first cushioning member 10 and the second cushioning member 20 is prevented, the elastic deformation of the body and the leg portions 14 of the first cushioning member 10 is securely induced between the side walls 22 of the second cushioning member 20, and an impact load applied to the first cushioning member 10 is securely input to the bridge portions 30 of the second cushioning member 20, thereby obtaining an impact absorbing effect according to the design.
Second Embodiment
[0062]
[0063] The recess portion 122 formed thus defines a gap between the back side 12 of the first cushioning member 10 and an upper end 32 of a bridge portion 30 of a second cushioning member 20 in a natural state. When an impact load is applied to the first cushioning member 10, upper ends 32 of bridge portions 30 are brought into recess portions 122, the plastic deformation of the bridge portions 30 is induced with the upper ends 32 located adjacent to the proximal part of the leg portion 14, and irregular deformation or breakage of the bridge portions 30 is suppressed, thereby advantageously obtaining the impact absorbing effect according to the design.
[0064] For the same reason, the recess portion 122 preferably has a slope that decreases in depth according to a distance from the leg portion 14. With this configuration, as illustrated in
[0065] As described above, the recess portion 122 is designed to guide the upper end 32 of the bridge portion 30 to a position adjacent to the proximal part of the leg portion 14 in an initial stage, and thus, the recess portion 122 is basically formed into a small recess with a maximum depth less than a gap between the lower end of the leg portion 14 of the first cushioning member 10 and a bottom wall 21 of the second cushioning member 20.
Main Configuration and Effects
[0066] The cushioning member according to the present invention has the following characteristics and effects. [0067] (1) In a basic aspect, a cushioning member (41) disposed inside a side (52) of a packing frame (50) surrounding a packed object (60), the cushioning member (41) being provided to protect the packed object (60) secured on an inner bottom (51, 54) of the packing frame (50), the cushioning member (41) including: a first cushioning member (10) that has a front face (11) disposed adjacent to the packed object (60) and a back side (12) opposite to the front face; and a second cushioning member (20) that has an upper end (32) in contact with the back side of the first cushioning member and a bottom (21) disposed near the side of the packing frame, wherein the first cushioning member (10) is made of a foam material, and the second cushioning member (20) includes a corrugated board assembly.
[0068] With this configuration, when a large impact is applied by an external factor, an impact load applied from the packed object to the cushioning member is reduced by elastic deformation of the first cushioning member made of a foam material and is absorbed by plastic deformation of the second cushioning member including a corrugated board assembly, and breakage of the first cushioning member, in particular, breakage in the initial stage is reduced, thereby obtaining an excellent cushioning effect.
[0069] In addition, as compared with a case in which a cushioning member is entirely made of a foam material, the present invention has the advantage of reducing the amount of foam material used, which is industrial waste after use. [0070] (2) In a preferred aspect, the first cushioning member (10) includes a body extending with a first width (w1) in the longitudinal direction and a plurality of leg portions (14) projected at certain intervals on the back side (12) of the body in the longitudinal direction, the second cushioning member (20) has a bottom wall (21) extending in the longitudinal direction, a pair of side walls (22) connected on both sides of the bottom wall via folding portions (221), and a plurality of bridge portions (30) that bridge the pair of side walls at multiple points spaced in the longitudinal direction such that the bottom wall and the side walls form a channel extending in the longitudinal direction with a second width (w2) larger than the first width, and two adjacent ones of the plurality of bridge portions and the pair of side walls form a socket portion (24) that holds the leg portion (14) in a state in which the upper ends (32) of the bridge portions are in contact with the back side (12) of the first cushioning member.
[0071] With this configuration, a displacement between the first cushioning member and the second cushioning member is reduced when an impact load is applied, the elastic deformation of the first cushioning member is securely induced between the pair of side walls, and the plastic deformation of the bridge portions is securely induced between the pair of side walls. Additionally, the plastic deformation of the bridge portions and the elastic deformation of the leg portions are guided in the initial stage. Thus, such synergistic action can maximize an impact absorbing effect. [0072] (3) Moreover, in a preferred aspect, a clearance is formed between the end of the leg portion (14) and the bottom wall (21) in a state in which the upper ends (32) of the bridge portions (30) are in contact with the back side (12) of the first cushioning member (10). With this configuration, the elastic deformation of the leg portions is delayed and the plastic deformation of the bridge portions is induced in the initial stage, thereby avoiding breakage of the first cushioning member and maximizing the impact absorbing effect through synergistic action.
[0073] The embodiments of the present invention were described in the foregoing description. The present invention is not limited to the embodiments and can be modified and changed in various ways within the scope of the present invention.
[0074] For example, in the case of the foregoing embodiments, the three leg portions 14 are formed on the back side 12 of the first cushioning member 10. The number of leg portions 14 may be two or four or more. Moreover, if a clearance between the end of the leg portion 14 and the bottom wall 21 is too large, the amount of elastic deformation of the leg portion 14 decreases accordingly. Thus, the clearance is equal to or smaller than a half of the depth of the socket portion 24 or is preferably equal to or is smaller than one third of the depth of the socket portion 24.
[0075] Furthermore, in the foregoing embodiments, the width of the leg portion 14 in the longitudinal direction of the first cushioning member 10 is one fourth of the space of a section having no leg portions, that is, the ratio of the leg portion and the space is, but is not limited to, 1 to 4. Moreover, in the illustrated example, a leg portion (foam material portion) may be added to a section having no leg portions. However, if the ratio of the space is too large, the leg portion may have insufficient elasticity. Conversely, when the ratio of the leg portion (foam material portion) is too large, the amount of foam material used increases accordingly, and also the ratio of elastic deformation increases in the step of developing plastic deformation and elastic deformation in parallel (second step), so that the contribution ratio of the cushioning effect obtained by the plastic deformation of the bridge portions may decrease.
[0076] Moreover, the back side 12 of the first cushioning member 10 may be flattened without providing the leg portions 14 on the back side 12 of the first cushioning member 10. In this case, as illustrated in
[0077] In the foregoing embodiments, the upper ends 32 of the bridge portions 30 of the second cushioning member 20 are aligned with the upper ends of the side walls 22. The upper ends of the side walls 22 may protrude upward from the upper ends 32 of the bridge portions 30. Such a protrusion does not contribute to reduction in manufacturing cost, but advantageously yields the effect of guiding the first cushioning member 10 into the channel of the second cushioning member 20 to prevent displacement in the embodiment not including the leg portions 14.
[0078] In the foregoing embodiments, the cushioning member 41 is inclined along the bottom cowl 61, which is a high-strength part of the outboard motor 60, and is located midway between the vertical frames 523. The cushioning member 41 may be located inside the vertical frame 523 near the top cowl 62 on the left side of
[0079] In the foregoing embodiments, the outboard motor 60 is a packed object. The cushioning members 41 according to the present invention can also be implemented when another packed object, e.g., a motorcycle, is transported with insufficient self-support like an outboard motor while being secured in an upright position in the packing frame.
REFERENCE SIGNS LIST
[0080] 10 First cushioning member (foam material) [0081] 11 Front face [0082] 12 Back side [0083] 14 Leg portion [0084] 20 Second cushioning member (corrugated board assembly) [0085] 21 Bottom wall [0086] 22 Side wall [0087] 24 Socket [0088] 25 Slit [0089] 30 Bridge portion [0090] 31 Lower end [0091] 32 Upper end [0092] 33 Engagement tab [0093] 35 Engagement slot [0094] 60 Outboard motor (packed object) [0095] 50 Packing frame [0096] 51 Bottom frame [0097] 52 Side frame [0098] 53 End frame [0099] 54 Stand