APPARATUS FOR CONTROLLING VAPOR PRESSURE OF A SUBJECT MATERIAL CONTAINED THEREIN, AND RELATED METHODS AND SYSTEMS
20250298426 ยท 2025-09-25
Inventors
Cpc classification
B82B1/002
PERFORMING OPERATIONS; TRANSPORTING
C23C16/045
CHEMISTRY; METALLURGY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
B82B1/001
PERFORMING OPERATIONS; TRANSPORTING
H03L7/26
ELECTRICITY
International classification
Abstract
An apparatus includes a body having walls defining a cavity therebetween, the cavity containing an amount of a subject material therein. A channel structure including a channel substrate with channels having a substantially uniform width formed therein is disposed along a portion of the walls of the body, and a liner material is disposed over portions of internal surfaces of the channels.
Claims
1. An apparatus, comprising: a body having walls defining a cavity therebetween, the cavity containing an amount of a subject material; a channel structure comprising a channel substrate with channels having a substantially uniform width formed therein, the channel structure disposed along a portion of the walls; and a liner material disposed over portions of internal surfaces of the channels.
2. The apparatus of claim 1, wherein the body includes oppositely disposed windows between the walls.
3. The apparatus of claim 1, wherein the channel structure is integrally formed in the portion of the walls.
4. The apparatus of claim 1, wherein the channels comprise an elongated configuration.
5. The apparatus of claim 1, wherein the channels are disposed continuously along and around the walls of the body.
6. The apparatus of claim 1, wherein the channel substrate comprises silicon.
7. The apparatus of claim 6, wherein the channels are formed in the channel substrate by deep reactive ion etching.
8. The apparatus of claim 1, wherein the substantially uniform width of the channels is from about 500 nanometers to about 5,000 nanometers.
9. The apparatus of claim 1, wherein the substantially uniform width of the channels is about 1,000 nanometers.
10. The apparatus of claim 1, wherein the internal surfaces of the channels include a bottom and sidewalls.
11. The apparatus of claim 10, wherein the liner material is disposed over the sidewalls of the channels.
12. The apparatus of claim 11, wherein the liner material comprises a uniform thickness over the sidewalls of the channels.
13. The apparatus of claim 1, wherein the subject material exhibits a wetting angle on the liner material which is less than a wetting angle of the subject material on the channel substrate.
14. The apparatus of claim 1, wherein the liner material comprises a metal or a metal alloy.
15. The apparatus of claim 1, wherein the liner material comprises platinum.
16. The apparatus of claim 1, wherein the subject material comprises an alkali metal.
17. The apparatus of claim 1, wherein portions of the subject material disposed within the channels exhibit a meniscus having a uniform shape.
18. The apparatus of claim 1, wherein portions of the subject material disposed within the channels exhibit a concave meniscus.
19. The apparatus of claim 18, wherein the concave meniscus of the portions of the subject material disposed within the channels causes a vapor pressure of the subject material to be less than a saturation pressure of the subject material in a vapor state within the cavity.
20. A method, the method comprising: forming an apparatus including a body having walls defining a cavity therebetween, the cavity having an amount of a subject material contained therein; forming a channel structure from a channel substrate formed of silicon and having channels with a substantially uniform width of about 1,000 nanometers formed therein, the channel structure disposed along a portion of one or more of the walls of the apparatus; and forming a liner material comprising a uniform thickness from platinum over portions of internal surfaces of the channels, wherein the subject material exhibits a reduced wetting angle on the liner material which is less than a wetting angle of the subject material on the channel substrate.
21. The method of claim 20, wherein forming the apparatus including the body having walls defining the cavity therebetween comprises forming the apparatus including the body having walls and oppositely disposed windows defining the cavity therebetween.
22. The method of claim 20, wherein forming the channel structure from the channel substrate formed of silicon and having the channels with the substantially uniform width of about 1,000 nanometers formed therein comprises forming the channel structure from the channel substrate formed of silicon and having the channels with the substantially uniform width of about 1,000 nanometers formed therein by deep reactive ion etching.
23. The method of claim 20, wherein forming the liner material comprising the uniform thickness from platinum over the portions of the internal surfaces of the channels comprises forming the liner material comprising the uniform thickness from platinum over sidewalls of the channels.
24. The method of claim 20, wherein forming the liner material comprising the uniform thickness from platinum over the portions of the internal surfaces of the channels comprises forming the liner material comprising the uniform thickness from platinum over the portions of the internal surfaces of the channels by atomic layer deposition.
25. A system, comprising: an emitter positioned and oriented to direct radiation into and through an apparatus, wherein the apparatus comprises: a body having walls and windows defining a cavity therebetween and an amount of a subject material disposed in the cavity; a channel structure comprising a channel substrate with channels having a substantially uniform width formed therein, the channel structure disposed along a portion of the walls; a liner material having a uniform thickness disposed over internal surfaces of the channels, the subject material exhibiting a wetting angle on the liner material which is less than a wetting angle of the subject material on the channel substrate; and a detector positioned and oriented to detect the radiation directed into and through the windows of the apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] While this disclosure concludes with claims particularly pointing out and distinctly claiming specific examples, various features and advantages of examples within the scope of this disclosure may be more readily ascertained from the following description when read in conjunction with the accompanying drawings. In the drawings:
[0009]
[0010]
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[0015]
DETAILED DESCRIPTION
[0016] The illustrations presented in this disclosure are not meant to be actual views of any apparatus for controlling vapor pressure of a subject material contained therein, components thereof, or related systems or methods, but are merely idealized representations employed to describe illustrative examples. Thus, the drawings are not necessarily to scale. In addition, certain actions in flowcharts are depicted in dashed lines to clearly indicate that those actions are optional, however, such labeling is not to be interpreted to mean that the other actions in flowcharts depicted in solid lines, are required, critical, or otherwise necessary in connection with a given example.
[0017] As used herein, the term about, when either is used in reference to a numerical value for a particular parameter, are inclusive of the numerical value and a degree of variance from the numerical value that one of ordinary skill in the art would understand is within acceptable tolerances for the particular parameter. For example, about, in reference to a numerical value, may include additional numerical values within a range of from 90.0 percent to 110.0 percent of the numerical value, such as within a range of from 95.0 percent to 105.0 percent of the numerical value, within a range of from 97.5 percent to 102.5 percent of the numerical value, within a range of from 99.0 percent to 101.0 percent of the numerical value, within a range of from 99.5 percent to 100.5 percent of the numerical value, or within a range of from 99.9 percent to 100.1 percent of the numerical value.
[0018] As used herein, the term substantially, when referring to a parameter, property, or condition, means and includes the parameter, property, or condition being equal to or within a degree of variance from a given value such that one of ordinary skill in the art would understand such given value to be acceptably met, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be substantially a given value when the value is at least 90.0 percent met, at least 95.0 percent met, at least 99.0 percent met, or even at least 99.9 percent met.
[0019] As used in the present disclosure, the term combination with reference to a plurality of elements may include a combination of all the elements or any of various different subcombinations of some of the elements. For example, the phrase A, B, C, D, or combinations thereof may refer to any one of A, B, C, or D; the combination of each of A, B, C, and D; and any subcombination of A, B, C, or D such as A, B, and C; A, B, and D; A, C, and D; B, C, and D; A and B; A and C; A and D; B and C; B and D; or C and D.
[0020] Terms used in the present disclosure and especially in the appended claims (e.g., bodies of the appended claims, without limitation) are generally intended as open terms (e.g., the term including should be interpreted as including, but not limited to, the term having should be interpreted as having at least, the term includes should be interpreted as includes, but is not limited to, without limitation). As used herein, the term each means some or a totality. As used herein, the term each and every means a totality.
[0021] Additionally, if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases at least one, one or more and more than one to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles a or an limits any particular claim containing such introduced claim recitation to examples containing only one such recitation, even when the same claim includes the introductory phrases one or more or at least one and indefinite articles such as a or an (e.g., a and/or an should be interpreted to mean at least one or one or more or more than one, without limitation); the same holds true for the use of definite articles used to introduce claim recitations.
[0022] In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should be interpreted to mean at least the recited number (e.g., the bare recitation of two recitations, without other modifiers, means at least two recitations, or two or more recitations, without limitation). Furthermore, in those instances where a convention analogous to at least one of A, B, and C, without limitation or one or more of A, B, and C, without limitation is used, in general such a construction is intended to include A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B, and C together, without limitation.
[0023] Further, any disjunctive word or phrase presenting two or more alternative terms, whether in the description, claims, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms. For example, the phrase A or B should be understood to include the possibilities of A or B or A and B.
[0024] The term channel, as used herein, means and includes a surface feature having an average dimension (e.g., average width, without limitation) of from about 5 nanometer (nm) to about 5 micrometers (m), which micrometers may be called microns, without limitation, that may be measured in a direction perpendicular to surfaces (e.g., sidewalls, without limitation) of the channel which partially define an opening (e.g., open top, without limitation) into the channel, and which is exposed to a subject material contained in an apparatus. For example, a channel may be configured as a three-dimensional void within a material (e.g., container wall, channel substrate, without limitation) that may be occupied by environmental fluids (e.g., air, inert gas, without limitation). A channel may include an elongated configuration disposed along a portion of an internal surface of a wall of an apparatus, such as along an entire length or an entire width of an internal surface of a wall of an apparatus, without limitation. A channel may extend along a portion of an internal surface of more than one wall of an apparatus. In various examples, a channel may be disposed continuously along an entire length or an entire width of the internal surfaces of all of the walls of an apparatus, such as along the entire length or the entire width of the internal surfaces of all of the walls of the apparatus, thereby forming a continuous channel disposed along and around the entirety of the length or width of the internal surfaces of the walls of an apparatus, without limitation. A channel may extend in a linear (e.g., substantially linear, without limitation) configuration or in a curvilinear configuration along a portion of an internal surface of a wall of an apparatus.
[0025] The term microchannel, as used herein, means and includes a channel having an average dimension (e.g., average width, without limitation) of from about 1 micron to about 5 microns, without limitation, that may be measured in a direction perpendicular to surfaces (e.g., sidewalls, without limitation) of the channel which partially define an opening (e.g., open top, without limitation) into the channel, and which is exposed to a subject material contained in an apparatus.
[0026] The term nanochannel, as used herein, means and includes a channel having an average dimension (e.g., average width, without limitation) of from about 5 nm to about 1,000 nm (i.e., about 1 micron, without limitation), that may be measured in a direction perpendicular to surfaces (e.g., sidewalls, without limitation) of the channel which partially define an opening (e.g., open top, without limitation) into the channel, and which is exposed to a subject material contained in an apparatus.
[0027] Unless the context indicates otherwise, removal of materials or surface modifications described herein may be accomplished by any suitable technique including, but not limited to, etching (e.g., dry etching, wet etching, vapor etching, deep reactive ion etching (DRIE)), ion milling, abrasive planarization (e.g., chemical-mechanical planarization (CMP)), or other such methods.
[0028] Disclosed examples relate generally to an apparatus (e.g., vapor cell, atomic sensor, atomic clock, such as a chip-scale atomic clock, atomic magnetometer, such as a chip-scale atomic magnetometer, atomic gyroscope, without limitation) which may, as a nonlimiting example, for which reliable operation may be enabled over a broader (e.g., increased, without limitation) temperature range. More specifically, disclosed examples relate to an apparatus for controlling (e.g., suppressing, without limitation) the vapor pressure of a subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) contained therein, thereby increasing the temperature range over which reliable operation may be achieved. For example, at least a portion of an internal surface of at least one wall of an apparatus may include a porous construction having one or more channels sized, shaped, and positioned to control (e.g., suppress, without limitation) the vapor pressure of the subject material contained in the apparatus. Such vapor pressure control may increase the temperature range over which reliable operation may be enabled.
[0029] Some specific, non-limiting examples of a porous construction may involve modifying the surface of at least the portion of the internal surface(s) of the wall(s) of the apparatus (e.g., vapor cell, atomic sensor, atomic clock, such as a chip-scale atomic clock, atomic magnetometer, such as a chip-scale atomic magnetometer, atomic gyroscope, without limitation) to form one or more channels therein. Additionally, or alternatively, at least one channel structure having one or more channels formed therein may be placed in an apparatus to control (e.g., suppress, without limitation) the vapor pressure of the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) contained therein. Other specific, nonlimiting examples may, additionally or alternatively, reduce performance degradation of an apparatus when operated in high temperature environments (e.g., 90 C. or higher, 120 C. or higher, 150 C. or higher, 200 C. or higher, without limitation).
[0030] The upper operating temperature of atomic sensors and atomic clocks, such as chip scale atomic clocks (CSACs), without limitation, may be limited by excessive optical absorption and collisional line broadening due to the high density of the vapor of the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) at elevated temperatures (e.g., 90 C. or higher, 120 C. or higher, 150 C. or higher, 200 C. or higher, without limitation). The vapor pressure above a liquid may be suppressed by altering the shape of the exposed surface of the liquid, such as, for example, by containing the liquid within a channel of a channel construction (e.g., a channel structure, without limitation). Such a process may be applicable for depressing the vapor pressure of the subject material. In accordance with the Kelvin equation, a radius of a droplet is positive when the curvature of the droplet of a subject liquid is convex, such as is exhibited when the vapor pressure is greater than the saturation pressure. When the curvature of the droplet is concave, the radius of the droplet is negative, such as is exhibited when the vapor pressure is less than the saturation pressure. In addition, when the vapor pressure is less than the saturation pressure, the subject material may exhibit more consistent and reliable behavior across a greater range of operating temperatures (e.g., from about-45 degrees Celsius ( C.) to about 250 C., without limitation), such as, for example, at higher operating temperatures (e.g., 90 C. or higher, 120 C. or higher, 150 C. or higher, 200 C. or higher, without limitation).
[0031] Reducing the vapor pressure of the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) contained in the apparatus (e.g., vapor cell, atomic sensor, atomic clock, such as a chip-scale atomic clock, atomic magnetometer, such as a chip-scale atomic magnetometer, atomic gyroscope, without limitation) may be achieved by introducing at least one channel which, combined with the surface tension of the subject material in the at least one channel, alters the shape of the exposed surface (e.g., meniscus, without limitation) of the subject material in the at least one channel. Stated another way, the interaction between the subject material and the size and shape of the channel (e.g., average width, without limitation) at a particular temperature and pressure causes the shape of the exposed surface of the subject material to change (e.g., introduces a disturbance, without limitation) in a desired manner as compared to the shape of the exposed surface of the subject material when disposed on a level (e.g., substantially level, without limitation) nonporous (e.g., substantially nonporous, without limitation) surface at the same temperature and pressure.
[0032]
[0033] In various examples, the windows 24 are formed of a transparent or translucent borosilicate glass material enabling one or more wavelengths of radiation directed to the cavity 26, and more particularly, directed to the subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) contained in the cavity 26, to pass through the windows 24 and into and through the cavity 26 of the apparatus 10. For example, the transparency of the material of the windows 24 may be such that at least about 10 percent of radiation directed toward the cavity 26, more particularly, directed towards the subject material 30 contained in the cavity 26, pass through the windows 24. More specifically, the transparency of the material of the windows 24 may be such that from about 10 percent to about 99 percent of the radiation directed towards the subject material 30 contained in the cavity 26 pass through the windows 24. As a specific, nonlimiting example, the transparency of the material of the windows 24 may be, for example, such that from about 20 percent to about 95 percent (e.g., about 20 percent, or about 50 percent, or about 75 percent, or about 95 percent, without limitation) of the radiation directed towards the subject material 30 contained in the cavity 26 pass through the windows 24 and into and through the cavity 26 of the apparatus 10.
[0034] An apparatus 10 in accordance with examples of the disclosure includes one or more channels 42 formed therein. The channels 42 include oppositely disposed sidewalls 43 which partially define an open top 45 (e.g., opening, without limitation) into a respective channel 42 which is exposed to a subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) contained in the cavity 26 of the apparatus 10. The oppositely disposed sidewalls 43 extend between a closed bottom 44 and the open top 45, defining a depth 47 of the respective channel 42 therebetween, as shown in
[0035] The channels 42 may extend along a portion of the internal surface 23 of one or more of the walls 22 of an apparatus 10, such as, along the entire length (e.g., along substantially the entire length, without limitation) or the entire width (e.g., along substantially the entire width, without limitation) of the internal surface 23 of one or more walls 22 of the apparatus 10. In various examples, the channels 42 may extend along the entire lengths or the entire widths of the internal surfaces 23 of all of the walls 22 of the apparatus 10, thereby forming channels 42 which are continuous (e.g., substantially continuous, without limitation) and which extend along the entirety of the length or width of the internal surfaces 23 of all of the walls 22 of the apparatus 10. The channels 42 may extend in a linear (e.g., substantially linear, without limitation) configuration along the portion of the internal surface 23 of the wall 22 of the apparatus 10, such as is shown best in
[0036] In various examples, the apparatus 10 includes a channel structure 40 having channels 42 formed therein, such as is shown in
[0037] In other examples, the channel structure 40 forms a respective wall 22 of the apparatus 10 itself and partially defines the cavity 26. For example, a material of the relevant portion or portions of a respective wall 22 may have one or more channels 42 formed directly therein with the channels 42 exposed to the subject material 30 contained in the cavity 26. More specifically, the portion of the respective wall 22 may be subjected to a process different from processing a remainder of the walls 22 of the apparatus 10 to form the channels 42 directly into the respective wall 22. In various examples, an array of microchannels, an array of nanochannels, or an array of microchannels and nanochannels, without limitation, are formed in a respective wall 22 of the apparatus 10. As a specific, nonlimiting example, the portion or portions of the respective wall 22 may be subjected to surface roughening or other material removal process (e.g., sand blasted, etched, ground, without limitation) to form the channels 42 in the portion or portions of the respective wall 22, while the remainder of the respective walls 22 are not subjected to any material removal process, such that the remainder of the respective walls 22 are substantially free of channels 42. Selective formation of channels 42 in a given portion of a respective wall 22 may be accomplished by, for example, an aluminum hard mask employed to form one or more channels 42 in the respective wall 22 with the desired size, shape, and configuration. In one non-limiting example, the surface roughness of the portion of the respective wall 22 exhibiting one or more channels 42 may be from about 5 nm to about 1 micron.
[0038] By way of additional example, one or more channels 42 may be formed by providing a non-oxide material (e.g., silicon, silicon wafer, without limitation) alternating with an oxide material (e.g., silicon dioxide, without limitation) between regions of the non-oxide material, portions of the non-oxide material being removed relative to the oxide material to form recesses (e.g., channels 42, without limitation) therebetween. This may be accomplished by, for example, alternately growing the oxide material and non-oxide materials on a wafer. For example, silicon dioxide may be alternately grown with silicon on a silicon wafer through epitaxy, providing selective control of the width 46 and depth 47 of the channels 42 to be formed by partial removal of regions of the non-oxide material. Two or more wafers or substrates having the alternating regions of oxide and recessed non-oxide materials (e.g., channels, without limitation) facing one another may be bonded to one another by surface bonding techniques. Channels 42 may be formed in the non-oxide material utilizing, for example, a selective etch (e.g., HF etch, without limitation) to remove portions of the non-oxide material while leaving the oxide material, providing selective control over the width 46 and depth 47 of the channels 42.
[0039] In various examples, channel structures 40 are disposed on portions of different respective walls 22 at least partially defining the cavity 26, as shown in
[0040] The apparatus 10 may be sized and shaped to enable wavelengths of radiation (e.g., beams of radiation, without limitation) to pass through one or more windows 24 of the body 20 and into and through the cavity 26. For example, the oppositely disposed windows 24 of the body 20 may enable radiation of one or more wavelengths or wavelength spectra to pass through the windows 24 and into and through the cavity 26 containing the subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) while the apparatus 10 is in operation. More specifically, the windows 24 may include a material (e.g., a transparent or translucent borosilicate glass, without limitation) which is translucent or transparent (e.g., substantially transparent or translucent, without limitation) to radiation (e.g., in the visible spectrum, infrared radiation, ultraviolet radiation, microwave radiation, without limitation) directed toward the subject material 30 contained in the cavity 26 of the body 20 of the apparatus 10.
[0041] The cavity 26 may be sized and shaped to contain an amount of the subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation), wherein a portion of the subject material 30 may be in a vapor state and may be impacted by radiation directed towards the cavity 26 and transmitted through the window(s) 24 of the apparatus 10, while the apparatus 10 is in operation. A cross-sectional shape of the apparatus 10 may be any suitable geometric configuration (e.g., square, rectangular, circular, oval, polygonal, or irregular, without limitation). The cavity 26 of the apparatus 10 may have a volume of, for example, about 10,000 cubic millimeters (mm.sup.3) or less, without limitation. More specifically, as a nonlimiting example, the volume of the cavity 26 of the apparatus 10 may be from about 0.1 mm.sup.3 to about 10,000 mm.sup.3 (e.g., about 0.1 mm.sup.3, about 1 mm.sup.3, about 10 mm.sup.3, about 100 mm.sup.3, about 1,000 mm.sup.3, about 10,000 mm.sup.3, without limitation). In various examples, the cavity 26 is sealed (e.g., hermetically sealed, without limitation) after the amount of subject material 30 is added thereinto.
[0042] In the examples illustrated in
[0043] As illustrated in
[0044] The channels 42 may also be formed by a process wherein a channel substrate material (e.g., silicon, silicon wafer, without limitation) is etched (e.g., deep reactive-ion etching (DRIE), without limitation) to a predefined width or depth (e.g., uniform width, substantially uniform width, uniform depth, substantially uniform depth, without limitation), for example, a width or depth of from about 10 nm to about 10,000 nm, such as, about 1,000 nm, along a length thereof. Subsequent to etching the channel substrate material, it may be bonded to an unetched channel substrate material such that channels 42 are at least partially defined between the etched channel substrate material and the unetched channel substrate material by the predefined width or depth etched into and along the length of the etched channel substrate material. In various examples, etched and unetched channel substrate materials bonded together in this manner may be stacked and bonded to one another to form one or more of the walls 22 of the body 20 of the apparatus 10. Forming channels 42 in this manner may avoid further etching (e.g., wet etching, dry etching, without limitation) of the etched or unetched channel substrate materials to form the channels 42 therebetween. More particularly, this alternative approach allows the width or depth of the channels 42 to be predefined by masking and etching the channel substrate materials prior to bonding to one another, thereby avoiding subsequent etching (e.g., etching an oxide material). This approach is made possible by the liner coating, which allows greater channel widths to be utilized, such that DRIE provides sufficient control to accurately define the etch width or depth into channel substrate material.
[0045] In various examples, the portion of the wall 22 or walls 22 on which the channel 42 or channels 42 are disposed may be concentrated in a single discrete portion of the wall 22 or walls 22. In other examples, the walls 22 may include channels 42 in multiple different portions of the walls 22. By way of example, a single discrete portion, multiple different portions, a total surface area occupied by all portions of the wall 22 or walls 22, the shapes of the portions, the positions of the portions, as well as the configurations and dimensions of the channels 42 in the portion or portions, or any combination or subcombination of these configurations may be selected to control (e.g., maintain, without limitation) the vapor pressure of a subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) contained in the cavity 26 of the apparatus 10 within predetermined thresholds based upon anticipated operating conditions of the apparatus 10.
[0046] As illustrated in
[0047]
[0048] The channels 42 include internal surfaces, for example, sidewalls 43 and closed bottoms 44, as shown in
[0049] The channel structure 40 may include a channel substrate 41 in which the sidewalls 43 of the channels 42 are formed. In various examples, the channel substrate 41 may comprise silicon (e.g., silicon wafer, without limitation), and the channels 42 may be formed in the channel substrate 41 having widths 46 (e.g., uniform widths, substantially uniform widths, without limitation) of about 1,000 nm by way of a suitable removal process (e.g., deep reactive ion etching (DRIE), without limitation). The channels 42 formed in the channel substrate 41 may exhibit a depth 47, as also shown in
[0050] The channels 42 exhibit widths 46 (e.g., uniform widths, substantially uniform widths, without limitation) which are configured to cause a meniscus 32 of the subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) while in a liquid state within the channels 42 to also have a uniform shape, wherein the uniform shape (e.g., uniform meniscus 32, without limitation) of the subject material 30 within the channels 42 is different than a shape the subject material 30 in a liquid state would have on a level (e.g., substantially level, without limitation) nonporous (e.g., substantially nonporous, without limitation) surface under the same operating conditions (e.g., same temperature, same pressure, without limitation). For example, a radius of the meniscus 32 of the subject material 30 in the liquid state within the channels 42 having widths 46 may be negative (i.e., the meniscus 32 may be concave, without limitation). More specifically, the size and shape of the uniform channels 42 may induce the meniscus 32 of the subject material 30 in the liquid state to exhibit a uniform concave shape through capillary action, such that the height of the subject material 30 from the respective closed bottoms 44 in the center of the channels 42 is less than the height of the subject material 30 from the respective closed bottoms 44 near the sidewalls 43 of the channels 42 having widths 46, as is shown in
[0051] Controlling (e.g., altering, without limitation) the shape of the meniscus 32 of the subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) in the liquid state within the channels 42 controls the vapor pressure of the subject material 30 within the cavity 26. For example, inducing the meniscus 32 of the subject material 30 in the liquid state within the cavity 26 to have a negative radius (e.g., a concave meniscus 32, without limitation) may cause the vapor pressure of the subject material 30 within the cavity 26 to be less than a saturation pressure of the subject material 30 in a vapor state within the cavity 26. More specifically, the size and shape of the channels 42 having widths 46 (e.g., uniform widths, substantially uniform widths, without limitation), and the corresponding size and shape of the meniscus 32 of the subject material within the channels 42, may cause a greater proportion of the subject material 30 within the cavity 26 to be in the liquid state than would be in the liquid state absent the channels 42.
[0052] A channel structure 40 may have a liner material 50 disposed over at least a portion of the channels 42 of the channel structure 40. More particularly, the liner material 50 may be disposed over at least the sidewalls 43 of channels 42 of the channel structure 40. In various examples, the liner material 50 may be disposed over other portions of the channels 42 (e.g., closed bottoms 44, without limitation) so long as the liner material 50 is substantially uniform at least over the sidewalls 43 of the channels 42 of the channel structure 40. In various examples, a channel structure 40 may include a liner material 50 disposed over the channels 42 of the channel structure 40, wherein the liner material 50 may exhibit a thickness 52 (e.g., uniform thickness, substantially uniform thickness, without limitation) over the sidewalls 43 and closed bottoms 44 of the channels 42, as well as over the upper ends 49 of the projections of the channel substrate 41 extending between the channels 42, as shown in
[0053] The liner material 50 may be selected of a material on which the subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) exhibits a lower wetting angle (e.g., about 50% lower, about 60% lower, about 75% lower, without limitation) than the subject material 30 exhibits on the underlying channel substrate 41 under the same operating conditions (e.g., same temperature, same pressure, without limitation). In various examples, the underlying channel substrate 41 comprises silicon (e.g., silicon wafer, without limitation) and the subject material 30 comprises an alkali metal (e.g., cesium, without limitation) which exhibits a wetting angle of about 70 degrees on the silicon material of the channel substrate 41. In other examples, the liner material 50 comprises a metal or metal alloy (e.g., noble metal, platinum, without limitation) on which the subject material 30 (e.g., cesium, without limitation) exhibits a reduced wetting angle of about 30 degrees on the liner material 50.
[0054] The reduction in the wetting angle of the subject material 30 (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) on the liner material 50 allows the widths 46 (e.g., uniform widths, substantially uniform widths, without limitation) of the channels 42 to be increased while maintaining the target vapor pressure suppression (e.g., vapor pressure suppression equivalent to about 25 C., without limitation). The suppression of the vapor pressure of the subject material 30 may result in a reduction in the accumulation of the subject material 30 on the windows 24 of the apparatus 10 itself. The increase in the widths 46 of the channels 42 allows for reliable and repeatable automated fabrication (e.g., DRIE, without limitation) of a channel structure 40 having channels 42 with uniform widths 46 (e.g., uniform widths of about 1,000 nm, substantially uniform widths of about 1,000 nm, without limitation).
[0055]
[0056] The method 500, in various examples, also includes forming a channel structure from a channel substrate formed of silicon having channels with substantially uniform widths of about 1,000 nm formed therein, the channel structure disposed along a portion of one or more of the walls of the apparatus, as indicated at act 504.
[0057] With continued reference to
[0058]
[0059] The vapor pressure of the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) within the cavity may be controlled, as indicated at act 604. Controlling the vapor pressure may be achieved by, for example, providing an amount of the subject material within the cavity of the body with the one or more channels, and ensuring that the amount of the subject material within the cavity is insufficient to fully saturate (e.g., to fully occupy) the one or more channels under anticipated operating conditions. A pressure and a temperature within the cavity may be controlled (e.g., by inducing a selected pressure within the cavity, by transferring heat to or from the cavity, by exposing the apparatus to conditions in the operating environment) to induce a portion of the subject material to be in a vapor state within the cavity and a different portion of the subject material to be in a liquid state within the one or more channels. In various examples, an exposed surface of the subject material in a liquid state within the one or more channels may be induced to have a shape different than a shape the exposed surface of the subject material in a liquid state would have on a level nonporous surface, as also indicated at act 604. More specifically, in various examples, a meniscus of the subject material in the liquid state may be induced to be concave, as further indicated at act 606, to render a vapor pressure of the subject material lower than a saturation pressure of the subject material in the cavity. As a specific, nonlimiting example, the uniform size, shape, and position of the one or more channels within the cavity may induce the subject material in the liquid state within the channels to have a concave shape through capillary action.
[0060] In various examples, directing radiation toward the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) within the apparatus may be accomplished utilizing a radiation source oriented toward the apparatus, as indicated at act 608.
[0061] In various examples, controlling the vapor pressure of the subject material may enable reliable operation of an atomic sensor, an atomic clock, an atomic magnetometer, an atomic gyroscope, without limitation, incorporating the apparatus at operational temperatures ranging from about 45 C. to about 250 C., as indicated at act 610.
[0062] When operating an apparatus in accordance with this disclosure, the cavity of the apparatus may be placed in the path of radiation emitted by a radiation source such that a subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) within the cavity may be impacted (e.g., excited) by incident radiation. The inclusion of one or more channels may enable the vapor pressure of the subject material to be controlled relative to the saturation pressure of the subject material. A meniscus of the subject material in a liquid state within the one or more channels may be induced to have a different shape from a shape the subject material would have in the liquid state on a level nonporous surface, which may affect the vapor pressure of the subject material.
[0063]
[0064] The apparatus 700 may include an examination region into which the vaporized atoms of the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) may be contained, and one or more emitters (e.g., an emitter 714 (e.g., a laser, without limitation) or an emitter 715 (e.g., a microwave, an RF synthesizer, without limitation)), or both emitter 714 and emitter 715 may direct energy of a defined type and intensity toward the examination region. A detector 716 may include a sensor to detect one or more properties of the vaporized atoms of the subject material in response to the emitted energy. For example, the sensor of the detector 716 may be oriented toward the examination region and detect the transition of the subject material between energy levels, responsive to the energy from the emitter 714, as measured in variation of signal strengths relative to the frequency of the microwaves emitted by the emitter 715.
[0065] One or more signals representative of the properties measured by the detector 716 may be provided as feedback to an oscillator 713. The oscillator 713 may generate a clock output 712, which may be used as a clock signal itself or may be used to verify or synchronize a different clock signal. In other words, the oscillator 713 may generate a clock output 712 timed to a frequency corresponding to the rate at which the atoms of the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) transition between energy levels in response to changes in the frequency of radiation from the emitter 715 (e.g., a microwave, an RF synthesizer, without limitation) as detected by corresponding changes in the frequency of the energy from the emitter 714 (e.g., a laser, without limitation). The oscillator 713 may also be used to generate/synthesize radiation from the emitter 715.
[0066] Such a system 711 or 717 may be particularly useful for generating, verifying, or synchronizing clock signals of high accuracy or in extreme environmental conditions (e.g., near vacuum, low or micro gravity, near earth orbit or space). Systems 711 and 717 in accordance with this disclosure may find application in the aerospace industry (e.g., to control clock signals in satellites and spacecraft), the telecom and banking industries (e.g., to verify or set clock signals for relevant computing systems), and in standard-setting situations (e.g., to establish timings for relevant standards). By reducing the vapor pressure of the subject material (e.g., alkali-metals, such as cesium, alkaline earth metals, such as strontium, or other metals, such as ytterbium, without limitation) in the apparatus 700 of the system 711 or 717, the system 711 or 717 can operate over a wider range of ambient temperatures.
[0067] Additional non-limiting examples of the disclosure include:
[0068] Example 1: An apparatus, comprising: a body having walls defining a cavity therebetween, the cavity containing an amount of a subject material; a channel structure comprising a channel substrate with channels having a substantially uniform width formed therein, the channel structure disposed along a portion of the walls; and a liner material disposed over portions of internal surfaces of the channels.
[0069] Example 2: The apparatus according to Example 1, wherein the body includes oppositely disposed windows between the walls.
[0070] Example 3: The apparatus according to any of Examples 1 and 2, wherein the channel structure is integrally formed in the portion of the walls.
[0071] Example 4: The apparatus according to any of Examples 1 through 3, wherein the channels comprise an elongated configuration.
[0072] Example 5: The apparatus according to any of Examples 1 through 4, wherein the channels are disposed continuously along and around the walls of the body.
[0073] Example 6: The apparatus according to any of Examples 1 through 5, wherein the channel substrate comprises silicon.
[0074] Example 7: The apparatus according to any of Examples 1 through 6, wherein the channels are formed in the channel substrate by deep reactive ion etching.
[0075] Example 8: The apparatus according to any of Examples 1 through 7, wherein the substantially uniform width of the channels is from about 500 nanometers to about 5,000 nanometers.
[0076] Example 9: The apparatus according to any of Examples 1 through 8, wherein the substantially uniform width of the channels is about 1,000 nanometers.
[0077] Example 10: The apparatus according to any of Examples 1 through 9, wherein the internal surfaces of the channels include a bottom and sidewalls.
[0078] Example 11: The apparatus according to any of Examples 1 through 10, wherein the liner material is disposed over the sidewalls of the channels.
[0079] Example 12: The apparatus according to any of Examples 1 through 11, wherein the liner material comprises a uniform thickness over the sidewalls of the channels.
[0080] Example 13: The apparatus according to any of Examples 1 through 12, wherein the subject material exhibits a wetting angle on the liner material which is less than a wetting angle of the subject material on the channel substrate.
[0081] Example 14: The apparatus according to any of Examples 1 through 13, wherein the liner material comprises a metal or a metal alloy.
[0082] Example 15: The apparatus according to any of Examples 1 through 14, wherein the liner material comprises platinum.
[0083] Example 16: The apparatus according to any of Examples 1 through 15, wherein the subject material comprises an alkali metal.
[0084] Example 17: The apparatus according to any of Examples 1 through 16, wherein portions of the subject material disposed within the channels exhibit a meniscus having a uniform shape.
[0085] Example 18: The apparatus according to any of Examples 1 through 17, wherein portions of the subject material disposed within the channels exhibit a concave meniscus.
[0086] Example 19: The apparatus according to any of Examples 1 through 18, wherein the concave meniscus of the portions of the subject material disposed within the channels causes a vapor pressure of the subject material to be less than a saturation pressure of the subject material in a vapor state within the cavity.
[0087] Example 20: A method, the method comprising: forming an apparatus including a body having walls defining a cavity therebetween, the cavity having an amount of a subject material contained therein; forming a channel structure from a channel substrate formed of silicon and having channels with a substantially uniform width of about 1,000 nanometers formed therein, the channel structure disposed along a portion of one or more of the walls of the apparatus; and forming a liner material comprising a uniform thickness from platinum over portions of internal surfaces of the channels, wherein the subject material exhibits a reduced wetting angle on the liner material which is less than a wetting angle of the subject material on the channel substrate.
[0088] Example 21: The method according to Example 20, wherein forming the apparatus including the body having walls defining the cavity therebetween comprises forming the apparatus including the body having walls and oppositely disposed windows defining the cavity therebetween.
[0089] Example 22: The method according to any of Examples 20 and 21, wherein forming the channel structure from the channel substrate formed of silicon and having the channels with the substantially uniform width of about 1,000 nanometers formed therein comprises forming the channel structure from the channel substrate formed of silicon and having the channels with the substantially uniform width of about 1,000 nanometers formed therein by deep reactive ion etching.
[0090] Example 23: The method according to any of Examples 20 through 22, wherein forming the liner material comprising the uniform thickness from platinum over the portions of the internal surfaces of the channels comprises forming the liner material comprising the uniform thickness from platinum over sidewalls of the channels.
[0091] Example 24: The method according to any of Examples 20 through 23, wherein forming the liner material comprising the uniform thickness from platinum over the portions of the internal surfaces of the channels comprises forming the liner material comprising the uniform thickness from platinum over the portions of the internal surfaces of the channels by atomic layer deposition.
[0092] Example 25: A system, comprising: an emitter positioned and oriented to direct radiation into and through an apparatus, wherein the apparatus comprises: a body having walls and windows defining a cavity therebetween and an amount of a subject material disposed in the cavity; a channel structure comprising a channel substrate with channels having a substantially uniform width formed therein, the channel structure disposed along a portion of the walls; a liner material having a uniform thickness disposed over internal surfaces of the channels, the subject material exhibiting a wetting angle on the liner material which is less than a wetting angle of the subject material on the channel substrate; and a detector positioned and oriented to detect the radiation directed into and through the windows of the apparatus.
[0093] While certain illustrative examples have been described in connection with the figures, the scope of this disclosure is not limited to those examples explicitly shown and described in this disclosure. Rather, many additions, deletions, and modifications to the examples described in this disclosure may be made to produce examples within the scope of this disclosure, such as those specifically claimed, including legal equivalents. In addition, features from a disclosed example may be combined with features of a different disclosed example while still being within the scope of this disclosure.