FILLING APPARATUS AND METHOD FOR FILLING CONTAINERS WITH DOCUMENTS OF VALUE
20250299524 ยท 2025-09-25
Inventors
Cpc classification
B65H31/08
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/1115
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/42124
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4224
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1912
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/422548
PERFORMING OPERATIONS; TRANSPORTING
B65H29/40
PERFORMING OPERATIONS; TRANSPORTING
B65H31/3045
PERFORMING OPERATIONS; TRANSPORTING
B65H31/10
PERFORMING OPERATIONS; TRANSPORTING
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A filling apparatus and to a method are for filling containers with document-of-value stacks, and to a document-of-value processing apparatus. The filling apparatus is designed for filling containers with document-of-value stacks, for example document-of-value stacks that are set down by a document-of-value processing machine in a delivery region of the document-of-value processing machine. The filling apparatus has a feed interface, a delivery interface and a transport path along which the containers can be transported from the feed interface to the delivery interface, and a filling region in which in each case one container that has been fed to the filling apparatus can be positioned in order to be filled with document-of-value stacks by means of a gripping device.
Claims
1.-15. (canceled)
16. A filling apparatus for filling containers with document-of-value stacks, including document-of-value stacks that have been delivered by a document-of-value processing machine in a delivery region of the document-of-value processing machine, wherein the containers each have one or more receiving sections which are each designed to receive one document-of-value stack, wherein the filling apparatus has: a feed interface by means of which the containers that are to be filled with document-of-value stacks are fed to the filling apparatus, a delivery interface by means of which the containers that have been filled with document-of-value stacks are delivered out of the filling apparatus, a transport path along which the containers can be transported from the feed interface to the delivery interface, a filling region in which in each case one container that has been fed to the filling apparatus can be positioned in order to be filled with document-of-value stacks, optionally a gripping device which is configured to grip a document-of-value stack, including a document-of-value stack that has been set down in the delivery region of the document-of-value processing machine, and to set down said document-of-value stack in a receiving section of a container positioned in the filling region of the filling apparatus, in order to fill the container with the document-of-value stack and optionally further document-of-value stacks, at least one transport device which is designed to transport a container that is fed to the filling apparatus for filling purposes from the feed interface along the transport path to the filling region, and which is designed to transport the filled container, after the filling operation, further along the transport path from the filling region to the delivery interface of the filling apparatus, a control device which is designed to control the transport of each container along the transport path by means of the transport device, wherein the control device or optionally a further control device is designed to control the gripping of the document-of-value stack, including the document-of-value stack that has been set down in the delivery region, and the setting-down of the document-of-value stack in the container by means of the gripping device.
17. The filling apparatus according to claim 16, wherein the control device is designed to control the transport device such that a container that is to be filled remains temporarily in the filling region until the gripping device has set down multiple document-of-value stacks into multiple receiving sections of the container.
18. The filling apparatus according to claim 16, wherein the container has at least two receiving sections, and the control device and optionally the further control device is/are designed to control the gripping device and optionally the transport device such that multiple document-of-value stacks that have been delivered by the document-of-value processing machine are set down in succession into different receiving sections of the same container positioned in the filling region.
19. The filling apparatus according to claim 16, wherein the control device is designed to control the transport device such that in each case one receiving section of a container positioned in the filling region is arranged in a predetermined filling position in the filling region, and to control the transport device such that each container positioned in the filling region is transported incrementally along a transport direction by means of the transport device such that different receiving sections of the same container are arranged in succession at the predetermined filling position and remain there temporarily until the gripping device has set down in each case one document-of-value stack in the relevant receiving section of the container.
20. The filling apparatus according to claim 16, wherein the transport device has at least one first and at least one second transport device, wherein the at least one first transport device is designed to transport a container that is fed to the filling apparatus for filling purposes from the feed interface along the transport path to the filling region, and the at least one second transport device is designed to transport the filled container, after the filling operation, further along the transport path from the filling region to the delivery interface of the filling apparatus.
21. The filling apparatus according to claim 16, wherein the the at least one first transport device, is configured to transport each container along a feed transport direction from the feed interface toward the document-of-value processing machine, and the transport device, the at least one second transport device, is configured to transport each container along a delivery transport direction away from the document-of-value processing machine toward the delivery interface.
22. The filling apparatus according to claim 16, wherein the transport path of the containers in the filling apparatus has a feed section, which extends from the feed interface to the filling region, and a delivery section, which extends from the filling region to the delivery interface, wherein the feed section and the delivery section are arranged in the filling apparatus so as to be mutually separate.
23. The filling apparatus according to claim 16, wherein the feed section or at least a subsection of the feed section, the first subsection that begins at the feed interface, is arranged so as to be vertically and/or horizontally offset, and directly adjacent, with respect to the filling region and/or with respect to the delivery section or at least a subsection of the delivery section, with respect to that subsection of the delivery section which ends at the delivery interface.
24. The filling apparatus according to claim 16, wherein the transport path of the containers in the filling apparatus has a connecting section in which the transport direction of the container runs transversely or perpendicularly with respect to the feed transport direction and/or with respect to the delivery transport direction of the container, wherein the connecting section runs along the front side of the document-of-value processing machine.
25. The filling apparatus according to claim 16, wherein the transport directions of the container in the feed section and in the delivery section run at least in part oppositely and parallel to one another, wherein the transport path of the containers in the filling apparatus is designed such that the containers are diverted twice, on their transport path from the feed interface to the delivery interface.
26. The filling apparatus according to claim 16, wherein the transport path of the containers from the feed interface to the delivery interface runs continuously substantially horizontally, and/or wherein the feed section and the delivery section are at least in part situated horizontally adjacent to one another and run at least in part parallel to one another.
27. The filling apparatus according to claim 16, wherein the feed section and the delivery section are at least in part situated vertically one above the other and run at least in part parallel to one another.
28. The filling apparatus according to claim 16, wherein the filling apparatus, the control device or the further control device, is designed to ascertain receiving section information relating to the receiving sections of the container that is to be filled in each case, said information concerning the position and/or the length of the receiving sections along the container, and optionally to transmit said information to the document-of-value processing machine, wherein the control device or the further control device is designed to control an opening width of gripping elements of the gripping device in accordance with the receiving section information item during the gripping of the document-of-value stack.
29. A document-of-value processing apparatus for processing documents of value, having a document-of-value processing machine for processing, documents of value, said document-of-value processing machine being configured to deliver document-of-value stacks of processed documents of value in a delivery region of the document-of-value processing machine, and a filling apparatus according to claim 16 which is configured for filling containers with the document-of-value stacks that have been delivered out of the document-of-value processing machine.
30. A method for filling containers with document-of-value stacks by means of a filling apparatus, by the filling apparatus according to claim 16, wherein the filling apparatus has a feed interface by means of which the containers that are to be filled with document-of-value stacks can be fed to the filling apparatus, a delivery interface by means of which the containers that have been filled with document-of-value stacks are delivered out of the filling apparatus, a transport path along which the containers can be transported from the feed interface to the delivery interface, a filling region which is arranged between the feed interface and the output interface in relation to the transport path of the containers, at least one transport device which is designed to transport a container that is fed to the filling apparatus for filling purposes from the feed interface along the transport path to the filling region, and which is designed to transport the filled container, after the filling operation, further along the transport path from the filling region to the delivery interface of the filling apparatus, wherein, in the method, the following steps are carried out: feeding a container to the feed interface of the filling apparatus, transporting the fed container by means of the transport device of the filling apparatus from the feed interface along the transport path to the filling region of the filling apparatus, filling the container positioned in the filling region with at least one document-of-value stack by means of a gripping device which is configured to grip a document-of-value stack and optionally to remove said document-of-value stack from the delivery region of a document-of-value processing machine and to set down said document-of-value stack in a receiving section of the container positioned in the filling region of the filling apparatus, in order to fill the container with the document-of-value stack and optionally further document-of-value stacks, transporting the container filled with at least one document-of-value stack from the filling region to a delivery interface of the filling apparatus by means of the transport device of the filling apparatus in order to deliver the containers filled with document-of-value stacks out of the filling apparatus through the delivery interface.
Description
[0053] Further advantages, features and possible uses of the present invention will become apparent from the following description in conjunction with the figures, in which:
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060] The banknotes introduced into the input compartment 61 of the document-of-value processing machine 60 are drawn individually out of the input compartment by a separating means and, in the document-of-value processing machine 60, are transported along a transport path past one or more sensors (not shown). Here, physical properties of the documents of value are detected and converted into corresponding sensor signals, which are used by a control and evaluation device of the document-of-value processing machine 60 to identify and check the documents of value, for example with regard to quality, denomination, authenticity or condition. Switches arranged along the transport path are controlled such that the documents of value are transported, in accordance with the result of the identification or check, to different delivery compartments 63, 64 or to the filling apparatus 1, in which said documents of value are automatically introduced into document-of-value containers. The delivery compartments 63, 64 may for example be followed by a banding device and/or packaging device for the document-of-value stacks that have been formed.
[0061] The documents of value transported to the filling apparatus 1 may for example be reject documents of value which have been rejected by the apparatus 60 during the checking operation, whereas documents of value that have been accepted during the checking operation are set down into the delivery compartments 63, 64. It is however alternatively also possible for banknotes that have been accepted during the checking operation to be transported to the filling apparatus 1. It is also possible for multiple filling apparatuses 1 to be installed on one document-of-value processing machine 60.
[0062] In each case one stacking wheel 65 is situated in the document-of-value processing machine 1 upstream of the delivery compartments 63, 64 and in a delivery region 62, positioned upstream of the filling apparatus 1, of the document-of-value processing machine 60, by means of which stacking wheel the banknotes are stacked for the delivery thereof. In the delivery region 62, positioned upstream of the filling apparatus 1, of the document-of-value processing machine 60, a setting-down platform 20, cf.
[0063] The banknote stack 40 thus formed is then moved downward by means of the mobile platform 22 and thus made available for removal by a gripping device 30 of the filling apparatus 1, cf.
[0064] The filling apparatus 1 is used for filling document-of-value containers 5 with the banknote stacks 40 that are made available in the delivery region 62 of the apparatus 60. For this purpose, an (empty or partially filled) document-of-value container 5 that is to be filled is fed manually or automatically to the filling apparatus at its feed interface 2 in the form of a feed opening, cf.
[0065] The gripping device 30 is controlled by a control device 70 and has two gripping elements 31, 32 which are movable away from and toward one another by means of a motor in order to grip the relevant document-of-value stack between the two gripping elements 31, 32. The gripping device 30 grips the banknote stack 40, which has been set down on the mobile platform 22, between its gripping elements 31, 32, cf.
[0066] The gripping device is subsequently lowered by means of a linear drive 34, cf.
[0067] When the banknote stack 40 is released, the gripping elements 31, 32 are moved apart from one another to an opening width which is equal to or slightly less than the length of the particular receiving section 6a-f along the longitudinal direction of the container 5. The separating elements 6 (see
[0068] To allow document-of-value stacks 40 of different size to be introduced into receiving sections of different size, different opening widths may be provided for the moving-apart of the gripping elements 31, 32 when the particular stack 40 is released. For example, provision may be made whereby receiving sections of several different lengths may be usedin the same or in different containers 5. The control device 70 of the gripping device then controls the moving-apart of the gripping elements 31, 32 such that the opening width when the document-of-value stack is released is adapted to the length of the particular receiving section. The opening width when the stack 40 is released is preferably selected such that the gripping elements 31, 32, as they move apart, do not impact against the separating elements 6 of the container 5. The opening width of the gripping elements may be varied in continuous or discrete fashion. For example, the opening width may be varied continuously by means of a stepper motor for the movement of the gripping elements 31, 32. In this exemplary embodiment, however, a discrete number of opening widths is specified for the gripping device 30 by means of multiple mechanical rams which mechanically limit the moving-apart of the gripping elements 31, 32 when the stack 40 is released, and the position of which is controlled by the control device 70 by means of stop magnets 33, cf.
[0069] The position of the separating elements 6 along each container 5 may be the same for multiple containers of the same container type and may be predetermined for the particular container type. If different container types are used, the control device 70 has, for example, information relating to the predetermined position of the separating elements 6 or of the receiving sections based on the container type, and optionally relating to the length of the receiving sections, for example in the form of a table. The information required for this purpose and relating to the container type of the container that is to be filled in each case may have been preset at the filling apparatus or may have been input by an operator or may be ascertained automatically by the control device 70 on the basis of identification data of the container 5. The control device 70 then controls the opening width of the gripping elements in accordance with the container type and optionally in accordance with the receiving section that is to be filled in each case (if the container type has receiving sections of different, known sizes).
[0070] To determine the identification data of each container 5, the filling apparatus 1 may have, in the region of the feed interface 2, a read device (not shown), for example a barcode reader or QR code reader or RFID reader, which is configured to read in identification data of the container 5 that is fed to the filling apparatus. The identification data of the container may for example be applied to the container in machine-readable form, for example as a numerical sequence or barcode, or may be stored on a transponder that can be read out wirelessly, for example an RFID tag, of the container 5.
[0071] If no container type is predetermined or the particular container does not belong to a predetermined container type, the position and length of the receiving sections or of the separating elements of the particular container 5 may however also be determined individually for the particular container 5. For this purpose, the filling apparatus 1 may optionally have, in the feed section 12a, cf.
[0072] Based on the (predetermined or individually ascertained) position of the receiving sections or of the separating elements 6, the control device 70 can for example ascertain receiving section information relating to the length of the receiving sections of the particular container or relating to a maximum number of documents of value for the particular receiving section, and can transmit said receiving section information to the document-of-value processing machine 60. The document-of-value processing machine 60 can then control the quantity of documents of value that it sets down in the delivery region 62 of the document-of-value processing machine in the document-of-value stack 40 for the particular receiving section of the particular container, in accordance with the receiving section information transmitted by the control device 70 and relating to the particular receiving section.
[0073] In particular, based on the position of the receiving sections or separating elements, the control device 70 ascertains the length of the receiving sections of the container and, from this, a maximum number of documents of value that the particular document-of-value stack that has been set down on the setting-down platform may have (at a maximum) in order to fit into the particular receiving section 6a-f. For this purpose, a table may be stored in the control device 70, which table specifies the maximum number of documents of value as a function of the length of the receiving sections, for example 20 cm=1000 documents of value, 10 cm=500 documents of value, etc. Alternatively, however, the maximum number of documents of value for the particular stack 40 may also be ascertained by the document-of-value processing machine 60 on the basis of the position of the receiving sections or of the separating elements, or the length of the receiving sections, as transmitted to said document-of-value processing machine.
[0074]
[0075] In the present exemplary embodiment, the transport device of the filling apparatus 1 has a horizontally movable carriage 7 which is movable at least over a subsection 12a of the feed section along the feed transport direction y (and back again) by means of a drive device. The carriage 7 is designed to receive the container (for example the container base or the container sides). The carriage has for example a planar receptacle, on which the container can be set down, and optionally a stop, against which the set-down container can be pushed in order to bring the container into a defined position relative to the carriage 7. The banknote container 5 is automatically or manually pushed as far as the stop of the carriage 7 and optionally mounted there. The carriage 7 can, optionally by being manually pushed down, be brought into an initial position in which a switch is actuated, which signals to the filling apparatus 1 that the container has been successfully fed in. The control device 80 controls the carriage 7 such that said carriage transports the container 5 along the feed section 12a in the y direction to the document-of-value processing machine 60 until the container 5 engages with a transverse transport bracket 8, cf.
[0076] The transverse transport bracket 8 is horizontally movable (x direction) transversely or perpendicularly with respect to the feed transport direction by means of a bracket drive device. Said transverse transport bracket is designed to receive one or more side walls of the container. The container is transported by means of the transverse transport bracket 8 along the connecting section 12b, cf.
[0077] After the transverse movement, the container 5 is then transported oppositely to the feed transport direction along the feed section 12c into the filling region 3, and stopped there, by means of a conveyor belt 9, cf.
[0078] The container 5 is subsequently moved onward until the receiving section 6b is positioned at the filling position 13, cf.
[0079] Owing to the incremental transport of the various receiving sections 6a-f to the same filling position 13, the gripping device 30 does not have to move to different filling positions, but can always move to the same predetermined filling position 13 in order to fill the various receiving sections 6a-f. The gripper movement is therefore less complex and therefore has a smaller space requirement. When all or an intended number of receiving sections of the container 5 have been filled, the container 5 is transported in the delivery transport direction (y) along the delivery section 14 to the delivery interface 4, and can be manually or automatically removed there.
[0080]
[0081] The exemplary embodiment of
[0082] It is also the case in the exemplary embodiment from
[0083] It is also the case in the exemplary embodiments from
[0084] In the exemplary embodiment from
[0085] In the exemplary embodiment from