LADDER TROLLEY AND RELATED METHOD
20250297518 ยท 2025-09-25
Inventors
Cpc classification
International classification
Abstract
A ladder trolley includes a trolley frame having an upper end longitudinally spaced apart from a lower end. The trolley frame has longitudinally extending laterally spaced apart first and second side flanges; webbing connecting the first and second side flanges; and a ladder travel channel extending from the upper end to the lower end. The channel is defined by at least the first and second side flanges and the webbing and is open at the upper and lower ends. The ladder trolley includes at least one pair of ladder side rollers moveably connected to the trolley frame. Each pair of ladder side rollers has first and second ladder side rollers being laterally moveable and resiliently biased laterally into the channel. The ladder trolley includes a payload support connected to the trolley frame exterior to the ladder travel channel.
Claims
1. A ladder trolley comprising: a trolley frame having an upper end longitudinally spaced apart from a lower end, the trolley frame having longitudinally extending first and second side flanges, the first side flange being laterally spaced apart from the second side flange; webbing connecting the first and second side flanges; and a ladder travel channel extending from the upper end to the lower end, the ladder travel channel defined by at least the first side flange, the second side flange, and the webbing, the ladder travel channel being open at the upper and lower ends; at least one pair of ladder side rollers moveably connected to the trolley frame, each pair of ladder side rollers having a first ladder side roller and a second ladder side roller, the first and second ladder side rollers being laterally moveable and resiliently biased laterally into the channel; and a payload support connected to the trolley frame, the payload support exterior to the ladder travel channel.
2. The ladder trolley of claim 1 wherein each pair of ladder side rollers further comprises a linkage assembly, the linkage assembly comprising: a first lever arm and a second lever arm, the first lever arm pivotably connecting the first ladder side roller to the trolley frame and the second lever arm pivotably connecting the second ladder side roller to the trolley frame, each lever arm rotatable about a respective pivot.
3. The ladder trolley of claim 2 wherein the linkage assembly of each pair of ladder side rollers further comprises: a central link having a first link end and a second link end, the first link end connected to the first lever arm at a first longitudinal position and the second link end connected to the second lever arm at a second longitudinal position longitudinally spaced apart from the first longitudinal position, wherein each pivot is provided at a third longitudinal position intermediate the first and second longitudinal positions.
4. The ladder trolley of claim 3 wherein each pair of ladder side rollers further comprises a resilient bias, the resilient bias having: a first bias end connected to the central link and a second bias end connected to the trolley frame, whereby the first and second side ladder rollers are resiliently biased laterally into the channel.
5. The ladder trolley of claim 1 wherein the first ladder side roller is moveably connected to the first side flange and the second ladder side roller is moveably connected to the second side flange, the first and second ladder side rollers being resiliently biased laterally toward each other.
6. The ladder trolley of claim 4 wherein at least one of the first and second bias ends is removably connectable.
7. The ladder trolley of claim 1 wherein the at least one pair of ladder side rollers comprises a first pair of ladder side rollers and a second pair of ladder side rollers, the first pair of ladder side rollers moveably connected to the trolley frame proximate the upper end and the second pair of ladder side rollers moveably connected to the trolley frame proximate the lower end.
8. The ladder trolley of claim 1 further comprising at least one ladder front roller, each ladder front roller being connected to the trolley frame within the channel.
9. The ladder trolley of claim 8 wherein the at least one ladder front roller comprises an upper ladder front roller and a lower ladder front roller, the upper ladder front roller connected to the trolley frame proximate the upper end and the lower ladder front roller connected to the trolley frame proximate the lower end.
10. The ladder trolley of claim 8 wherein the at least one ladder front roller comprises at least one pair of ladder front rollers, each pair of ladder front rollers having a first ladder front roller and a second ladder front roller, the first ladder front roller being laterally spaced apart from the second ladder front roller.
11. The ladder trolley of claim 10 wherein the at least one pair of ladder front rollers comprises an upper pair of ladder front rollers and a lower pair of ladder front rollers, the upper pair of ladder front rollers connected to the trolley frame proximate the upper end and the lower pair of ladder front rollers connected to the trolley frame proximate the lower end.
12. The ladder trolley of claim 8 wherein each ladder front roller is connected to the webbing within the channel.
13. The ladder trolley of claim 1 further comprising an anchor hook provided at the upper end of the trolley frame.
14. A method of lifting a payload up a ladder, the method comprising: placing a payload onto a payload support of a ladder trolley; positioning the ladder trolley around a ladder having a first longitudinally extending ladder rail and a second longitudinally extending ladder rail; and engaging the ladder with at least one pair of laterally opposed ladder side rollers of the ladder trolley by laterally resiliently biasing a first ladder side roller of each pair of ladder side rollers from the ladder trolley into contact with the first ladder rail; and laterally resiliently biasing a second ladder side roller of each pair of ladder side rollers from the ladder trolley into contact with the second ladder rail.
15. The method of claim 14 wherein placing the payload on the payload support is performed after positioning the ladder trolley around the ladder.
16. The method of claim 14 further comprising: before positioning the ladder trolley around the ladder, moving at least one ladder holding arm of the ladder trolley to a ladder receiving position; and after positioning the ladder trolley around the ladder, securing the ladder trolley to the ladder by moving the at least one ladder holding arm to a ladder holding position.
17. The method of claim 14 further comprising hoisting the ladder trolley up the ladder, the ladder trolley carrying the payload, the first and second ladder side rollers of each pair rolling up the first and second ladder rails.
18. The method of claim 17 further comprising, before hoisting the ladder trolley up the ladder, connecting a cable of a hoist to an anchor hook of the ladder trolley.
19. The method of claim 14 further comprising engaging the first and second ladder rails with at least one ladder front roller of the ladder trolley by positioning each ladder front roller in contact with at least one of the first and second ladder rails.
20. The method of claim 14 further comprising, before positioning the ladder trolley around the ladder, laterally moving the first and second ladder side rollers of each pair of ladder side rollers away from each other.
Description
DRAWINGS
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SUMMARY
[0019] In accordance with one aspect of this disclosure, a ladder trolley includes a trolley frame having an upper end longitudinally spaced apart from a lower end. The trolley frame has longitudinally extending first and second side flanges, the first side flange being laterally spaced apart from the second side flange; webbing connecting the first and second side flanges; and a ladder travel channel extending from the upper end to the lower end. The ladder travel channel is defined by at least the first side flange, the second side flange, and the webbing, and the ladder travel channel is open at the upper and lower ends. The ladder trolley further includes at least one pair of ladder side rollers moveably connected to the trolley frame. Each pair of ladder side rollers has a first ladder side roller and a second ladder side roller, the first and second ladder side rollers being laterally moveable and resiliently biased laterally into the channel. The ladder trolley further includes a payload support connected to the trolley frame, the payload support exterior to the ladder travel channel.
[0020] In accordance with one aspect of this disclosure, a method of lifting a payload up a ladder includes placing a payload onto a payload shelf of a ladder trolley; positioning the ladder trolley around a ladder having a first longitudinally extending ladder rail and a second longitudinally extending ladder rail; and engaging the ladder with at least one pair of laterally opposed ladder side rollers of the ladder trolley. Engaging the ladder with each pair of ladder side rollers includes laterally resiliently biasing a first ladder side roller from the ladder trolley into contact with the first ladder rail and laterally resiliently biasing a second ladder side roller from the ladder trolley into contact with the second ladder rail.
[0021] These and other aspects and features of various embodiments will be discussed in greater detail below.
DESCRIPTION OF VARIOUS EMBODIMENTS
[0022] Numerous embodiments are described in this application, and are presented for illustrative purposes only. The described embodiments are not intended to be limiting in any sense. The invention is widely applicable to numerous embodiments, as is readily apparent from the disclosure herein. Those skilled in the art will recognize that the present invention may be practiced with modification and alteration without departing from the teachings disclosed herein. Although particular features of the present invention may be described with reference to one or more particular embodiments or figures, it should be understood that such features are not limited to usage in the one or more particular embodiments or figures with reference to which they are described.
[0023] The terms an embodiment, embodiment, embodiments, the embodiment, the embodiments, one or more embodiments, some embodiments, and one embodiment mean one or more (but not all) embodiments of the present invention(s), unless expressly specified otherwise.
[0024] The terms including, comprising and variations thereof mean including but not limited to, unless expressly specified otherwise. A listing of items does not imply that any or all of the items are mutually exclusive, unless expressly specified otherwise. The terms a, an and the mean one or more, unless expressly specified otherwise.
[0025] As used herein and in the claims, two or more parts are said to be coupled, connected, attached, joined, affixed, or fastened where the parts are joined or operate together either directly or indirectly (i.e., through one or more intermediate parts), so long as a link occurs. As used herein and in the claims, two or more parts are said to be directly coupled, directly connected, directly attached, directly joined, directly affixed, or directly fastened where the parts are connected in physical contact with each other. As used herein, two or more parts are said to be rigidly coupled, rigidly connected, rigidly attached, rigidly joined, rigidly affixed, or rigidly fastened where the parts are coupled so as to move as one while maintaining a constant orientation relative to each other. None of the terms coupled, connected, attached, joined, affixed, and fastened distinguish the manner in which two or more parts are joined together.
[0026] Further, although method steps may be described (in the disclosure and/or in the claims) in a sequential order, such methods may be configured to work in alternate orders. In other words, any sequence or order of steps that may be described does not necessarily indicate a requirement that the steps be performed in that order. The steps of methods described herein may be performed in any order that is practical. Further, some steps may be performed simultaneously.
[0027] As used herein and in the claims, a group of elements are said to collectively perform an act where that act is performed by any one of the elements in the group, or performed cooperatively by two or more (or all) elements in the group.
[0028] Some elements herein may be identified by a part number, which is composed of a base number followed by an alphabetical or subscript-numerical suffix (e.g. 112a, or 112.sub.1). Multiple elements herein may be identified by part numbers that share a base number in common and that differ by their suffixes (e.g. 112.sub.1, 112.sub.2, and 112.sub.3). All elements with a common base number may be referred to collectively or generically using the base number without a suffix (e.g. 112).
[0029] Vertical transportation of payloads presents numerous problems. For example, physically carrying a payload such as up a ladder or stairs can be a time-consuming, labor-intensive task, which can risk physical injury to those carrying the payload, those below, and to the payload itself. These issues are magnified where multiple payloads and/or bulkier payloads are to be transported. The use of machinery such as, for example, cranes, hoists, telescopic handlers, and aerial work platforms as an alternative means of vertical transportation can present its own unique problems. For example, these machines can be costly, time-consuming to set up, can face scheduling issues, and can face accessibility issues in reaching the location of the payload (e.g., difficult terrain, confined spaces, overhead power lines, inside buildings, etc.). Ladder hoists (sometimes called hoist ladders) enable vertical transportation of a payload through lifting the payload up a custom-built track via a moving payload platform. However, such custom-built tracks are for material lifting only and are made up of high-weight, individual rigid spans that must be fastened together to achieve the desired height. Accordingly, such custom-built tracks require significant set-up and take-down times, and are cumbersome for storing, transport, and deployment.
[0030] To address these problems, ladder lift systems enable vertical transportation of a payload through lifting the payload up a ladder via the ladder lift. However, where the payload is irregularly shaped, has an imbalanced load, and/or is positioned off-center on the ladder lift, the uneven weight distribution can cause the ladder lift to tilt on the ladder. This can lead to a portion of the ladder lift, which is not intended to engage the ladder, dragging along the ladder, thereby increasing the work required to lift the ladder lift and potentially damaging the ladder and the ladder lift. Due to the ladder lift tilting and/or vibrating when dragging along the ladder, the payload can be encouraged to shift on the ladder lift, exacerbating the uneven weight distribution. This can establish a feedback loop in which further shifting the center of gravity of the payload leads to further tilting of the ladder lift and/or higher frictional resistance to lifting, thereby leading to further shifting, and so on. This can ultimately lead to the payload shifting far enough to fall off the ladder lift, risking injury to those below and damage to the payload. Such payload issues also increase the dangers of the ladder itself shifting, slipping, or completely falling.
[0031] Disclosed herein is a ladder trolley, generally referred to as ladder trolley 100, which addresses each of the foregoing problems. Referring to
[0032] It will be appreciated that the ladder trolley 100 may be used with any suitable ladder, including standard straight ladders, extension ladders, and the like. Further, while referred to herein as a ladder trolley, the use of which is described/exemplified with a traditional ladder, it will be appreciated that the ladder trolley 100 may also be used with any other type of ladder suitable for guiding vertical transport of the ladder trolley 102. For example, the ladder used with the ladder trolley 100 may be a ramp, a runway, a track, a pair of spaced apart rails, and the like, dimensioned such that the trolley frame 102 can be positioned around the transport guide and the ladder side rollers 104 can be engaged with the transport guide.
[0033] Referring to
[0034] The trolley frame 102 further has a first side 116 and a second side 118. As shown, the first side 116 is laterally spaced apart from the second side 118. That is, the trolley frame 102 has a lateral axis 120 (which, when the lower end 112 of the trolley frame 102 is positioned on a horizontal surface, extends horizontally) that is transverse to the longitudinal axis 114, and the first side 116 and the second side 118 are spaced apart in the direction defined by the lateral axis 120, referred to herein as the lateral direction.
[0035] The trolley frame 102 further has a front side 122 and a back side 124. As shown, the trolley frame 102 has a depth axis 126 (which, when the lower end 112 of the trolley frame 102 is positioned on a horizontal surface, extends horizontally) that is transverse to both the longitudinal axis 114 and the lateral axis 120, and the front side 122 and the back side 124 are spaced apart in the direction defined by the depth axis 126, referred to herein as the depth direction. The depth direction may be understood as extending in a forward direction and a rearward direction, where the forward direction is the direction moving from the back side 124 toward the front side 122, and the rearward direction is the direction moving from the front side 122 toward the back side 124.
[0036] Referring still to
[0037] The first and second side flanges 128 can be any linear framing members made of any material suitable for providing sufficient structural strength and rigidity for the trolley frame 102 to retain its general shape against the biasing force generated by the pairs of ladder side rollers 104 pressing against the ladder 106. That is, as described in greater detail subsequently, when the pair(s) of opposed ladder side rollers 104 are resiliently biased inwardly from the trolley frame 102 into engagement with the ladder 106, the ladder 106 is effectively held in compression between each pair of ladder side rollers 104 (see e.g.,
[0038] In the illustrated example, the first and second side flanges 128 are C-channels. An advantage of using C-channels is that it provides three generally flat surfaces, which may permit ease of connectivity with other components of the ladder trolley 100. This may thereby save assembly time, cost, and reduce the final weight of the ladder trolley 100. Another advantage is that, as described in greater detail subsequently, the pairs of ladder side rollers 104 can nest or partially-nest within a flange channel 129 defined by the three flat surfaces of the first and second side flanges 128. This may enable use with a wider range of ladder sizes and may also improve ease of positioning the trolley frame 102 around the ladder 106 by moving the ladder side rollers 104 into the flange channels 129 to provide an unobstructed path for the ladder 106.
[0039] In the illustrated example, the first and second side flanges 128 are made of aluminum. Advantages of aluminum include that it is a lightweight material, resistant to corrosion (i.e., suitable for use in a range of environmental conditions), and low cost. However, any other suitable material providing any of these or other advantages known in the material science art may be used, such as steel, carbon fiber, or fiberglass, for example. Additionally, in the illustrated example, cut-outs 130 are provided in the first and second side flanges 128, which may further reduce the weight and material cost of the ladder trolley 100 without significantly sacrificing structural strength and rigidity of the trolley frame 102.
[0040] Referring still to
[0041] Webbing 132 can be any one or more framing members and can be made of any material as described previously with respect to the first and second side flanges 128. For example, webbing 132 can be a structural panel covering all or substantially all of the front side 122 of the trolley frame 102. Additionally, or alternatively, the webbing 132 can be one or more linear framing members, which can extend parallel to the lateral axis 120 and/or at an angle to the lateral axis 120 to provide additional bracing.
[0042] In the illustrated example, webbing 132 includes upper webbing 132.sub.1 and lower webbing 132.sub.2, shown as C-channels, which are respectively provided at the upper end 110 and the lower end 112 of the trolley frame 102. The use of C-channels for the webbing can confer similar benefits as described previously with respect to the first and second side flanges 128. For example, ladder front rollers 134, which are described in greater detail subsequently, can nest or partially-nest within web channels 133 of the webbing 132.
[0043] In the illustrated example, each of the first side flange 128.sub.1, the second side flange 128.sub.2, upper webbing 132.sub.1, and lower webbing 132.sub.2, include a plurality of apertures 136 through which bolts, pins, or other suitable mechanical fasteners may extend to connect various components of the ladder trolley 100. Connections can positionally fix the components (e.g., the first and second side flanges 128 to webbing 132) or permit relative motion in at least one degree of freedom (e.g., pairs of ladder side rollers 104 relative to the first and second side flanges 128 as described subsequently). Any other suitable connection means providing the requisite connection type (i.e., fixed, moveable) can be used. For example, in alternate embodiments, the first and second side flanges 128 can be welded to webbing 132.
[0044] Referring to
[0045] As exemplified in
[0046] Referring again to
[0047] In examples where the ladder travel channel 138 is open at the back side 124, the trolley frame 102 can be positioned around the ladder 106 by passing the ladder 106 through the open back side 124 and into the ladder travel channel 138. An advantage of this design is the ease with which the trolley frame 102 can be positioned around the ladder 106. As the ladder 106 is held in compression between the pair(s) of opposed ladder side rollers 104, the pairs of ladder side rollers 104 may resist the trolley frame 102 from becoming separated from the ladder 106 during hoisting operations. Additionally, as ladders are typically at an angle to the ground in normal use, the weight of the ladder trolley 100 and any payload 108 transported thereon will, under the force of gravity, encourage the trolley frame 102 to remain engaged with the ladder 106.
[0048] In examples where the ladder travel channel 138 is closed at the back side 124, the trolley frame 102 can be positioned around the ladder 106 by passing the ladder 106 through the open upper end 110 or lower end 112 and into the ladder travel channel 138. For example, the ladder 106 may be fed through the open upper and lower ends 110, 112 before erecting the ladder 106. An advantage of this design is that, since the ladder 106 would be fully surrounded by the trolley frame 102, the trolley frame 102 may not become separated from the ladder 106 during hoisting operations. Another advantage is the back side 124 of the trolley frame 102 could be enclosed by webbing 132 as described with respect to the front side 122, which may connect and provide additional support to the first and second side flanges 128 at the back side 124. The size of the first and second side flanges 128 and/or the type or amount of material used may, as a result, be decreased.
[0049] Referring to
[0050] The ladder trolley 100 can include at least one ladder holding arm 140 connected the trolley frame 102 and movable between the ladder receiving position, in which the ladder travel channel 138 is open, and the ladder holding position, in which the ladder travel channel 138 is closed. Any number of ladder holding arms 140, having any suitable configuration (e.g., panels, linear members such as bars/rods), and mounted to the trolley frame 102 at any suitable location for opening/closing the ladder travel channel 138, can be used. For example, the ladder trolley 100 can include one, two, or more than two ladder holding arms 140.
[0051] Each ladder holding arm 140 can be movably connected and/or removably connected to the trolley frame 102 and moveable between the ladder holding and ladder receiving positions. Where the ladder holding arm(s) 140 are movably connected to the trolley frame 102, the ladder holding arm(s) 140 can be moveable in any direction. For example, the ladder holding arm(s) 140 can be pivotable/rotatable in a plane parallel to the plane defined by the longitudinal axis 114 and the lateral axis 120. As another example, the ladder holding arm(s) 140 can additionally, or alternatively, be slidably and/or telescopically moveable in the lateral direction and/or the depth direction. Any other direction of motion may be possible. Each ladder holding arm 140 can be connected to one or both of the first and second side flanges 128 at the back side 124 of the trolley frame 102 at the upper end 110, the lower end 112, or any location between the upper and lower ends 110, 112. Optionally, each ladder holding arm 140 can be lockable (e.g., by a latch, retractable pin, or other locking means) in one or both of the ladder holding position and the ladder receiving position.
[0052] Referring to
[0053] When the cotter pins 152 coupling the connecting rods 142 to the connecting rod sleeves 144 are removed, the connecting rods 142 can freely rotate within the connecting rod sleeves 144. Accordingly, in a first degree of freedom, the connecting rods 142, and thereby the ladder holding arms 140 coupled thereto, are rotatable about a longitudinal connecting rod sleeve axis 154, whereby the first and second ladder holding arms 140 are rotatable between the ladder holding position and the ladder receiving position.
[0054] When the cotter pins 152 coupling the connecting rods 142 to the connecting rod sleeves 144 are removed, the connecting rods 142 can freely translate within the connecting rod sleeves 144. Accordingly, in a second degree of freedom, the connecting rods 142, and thereby the ladder holding arms 140 coupled thereto, are translatable in the depth direction along the connecting rod sleeve axis 154. In this way, the depth of the ladder travel channel 138 defined when the ladder holding arms 140 are in the ladder holding position can be adjusted such that ladders of a range of thicknesses can be accommodated therein.
[0055] Similarly, when the cotter pins 152 coupling the ladder holding arms 140 to the ladder arm sleeves 146 are removed, the ladder holding arms 140 can freely translate within the ladder arm sleeves 146. Accordingly, in a third degree of freedom, the first and second ladder holding arms 140 are translatable along a longitudinal ladder arm sleeve axis 156. Translating the ladder holding arms 140 in the lateral direction along the ladder arm sleeve axis 156 can provide an additional means of moving the ladder holding arms 140 between the ladder holding position and the ladder retaining position. It will be appreciated that, while the illustrated example provides two modes of opening and closing the ladder travel channel 138, only one mode need be provided.
[0056] In the illustrated example, the first and second ladder holding arms 140 are also removable, providing yet another means to move between the ladder holding position and the ladder receiving position. As shown, the ladder holding arms 140 can be withdrawn from the ladder arm sleeves 146 when the cotter pins 152 coupling the ladder holding arms 140 to the ladder arm sleeves 146 are removed and when optional additional cotter pins 152 provided at the end of the ladder holding arms 140 are also removed.
[0057] Optionally, in a fourth degree of freedom, the ladder holding arms 140 may be rotatable about the ladder arm sleeve axis 156 or, alternatively, include ladder rear rollers (not shown) rotatable about the ladder holding arms 140. In this way, if the ladder 106 contacts the ladder holding arms 140 (or ladder rear rollers rotatably mounted thereon) during hoisting operations, the ladder holding arms 140 (or ladder rear rollers) may roll along the ladder 106 as the ladder trolley 100 is lifted (i.e., in the upward direction) or lowered (i.e., in the downward direction). This may prevent frictional resistance to lifting the ladder trolley 100 from being generated by contact between the ladder 106 and the ladder holding arms 140 and may provide additional stability to the trolley frame 102 around the ladder 106.
[0058] In some embodiments, the ladder trolley 100 can include at least one pair of ladder side rollers 104 moveably connected to the trolley frame 102. For example, in the example shown in
[0059] As shown in
[0060] The ladder side rollers 158 can have any configuration suitable for engaging the ladder rails 159, such as cylindrical (as shown), spherical, and flat or disc shaped (i.e., slider). Accordingly, the ladder side rollers 158 as described herein can alternately be more generally referred to as ladder side guides 158. The first and second ladder side rollers 158 can be any suitable material, such as metal, plastic, rubber, foam, or any combination thereof. For example, cylindrical or spherical ladder side rollers 158 can have a metal cylindrical core with a resiliently compressible outer layer. Using a resiliently compressible material such as rubber at least as the outer layer of the ladder side rollers 158 may advantageously provide noise dampening as the ladder side rollers 158 roll along the ladder rails 159 and improve the hold of the ladder 106 between the pairs of ladder side rollers 104. As another example, flat or disc shaped ladder side rollers 158 can have a metal base and a ladder engagement surface made of a polymer having a low coefficient of friction (e.g., Ultra High Molecular Weight Plastic, Polytetrafluoroethylene, and the like).
[0061] In the illustrated example, the first and second ladder side rollers 158 are connected to the first and second side flanges 128 such that the ladder side rollers 158 are aligned in the longitudinal direction and the depth direction. In this way, the first ladder side roller 158.sub.1 can be biased laterally towards the second ladder side roller 158.sub.2, and the second ladder side roller 158.sub.2 can be biased laterally towards the first ladder side roller 158.sub.1. An advantage of aligning the first and second ladder side rollers 158 is that the force of each opposed pair of ladder side rollers 104 on the ladder rails 159 may be similarly aligned, which may improve the hold of the ladder 106 between the pairs of ladder side rollers 104. That is, the pairs of ladder side rollers 104 holding the ladder 106 may do so without inducing a torque (e.g., by offset opposed forces inducing a rotation). This may assist in maintaining the orientation of the trolley frame 102 around the ladder 106.
[0062] To hold the ladder 106 between the pairs of ladder side rollers 104, the first and second ladder side rollers 158 can be laterally moveable and resiliently biased laterally into the ladder travel channel 138. Any type of resilient bias can be used to laterally resiliently bias the first and second ladder side rollers 158 into the ladder travel channel 138. The resilient bias can be, for example, a spring (e.g., tension, compression, or torsion), an elastomeric tensile material (e.g., band), an elastomeric compressible material (e.g., rubber), or a fluid (e.g., hydraulic or pneumatic) system. The first and second ladder side rollers 158 can be individually biased (i.e., each biased by a different resilient bias) or share a common bias. For example, in the example shown in
[0063] The number and type of resilient bias(es) used may depend on the type of moveable connection used between the first and second ladder side rollers 158 and the first and second side flanges 128. For example, where the first and second ladder side rollers 158 are translatably/slidably connected to the first and second side flanges 128, each of the first and second ladder side rollers 158 may be biased from the first and second side flanges 128 into the ladder travel channel 138 by a compression spring, elastomeric compressible material, or hydraulic/pneumatic system, which linearly push the first and second ladder side rollers 158 laterally inwardly into the ladder travel channel 138 from the first and second side flanges 128. As another example, where the first and second ladder side rollers 158 are rotatably/pivotably connected to the first and second side flanges 128, each of the first and second ladder side rollers 158 may be biased from the first and second side flanges 128 into the ladder travel channel 138 by a torsion spring, which rotates the first and second ladder side rollers 158 laterally inwardly into the ladder travel channel 138 from the first and second side flanges 128. Other connection types, types of resilient biases, and any other combination thereof, may be possible.
[0064] Referring again to
[0065] The first and second lever arms 162 can be individually resiliently biased, such as by a torsion spring, such that each of the first and second ladder side rollers 158 can independently rotate laterally inwardly into the ladder travel channel 138. In the illustrated example, the linkage assembly of each pair of ladder side rollers 104 further includes a central link 166 coupling the first lever arm 162.sub.1 and the second lever arm 162.sub.2, thereby coupling the movement of the lever arms 162 such that the lever arms 162 can share the common resilient bias 160. As shown, the central link 166 has a first link end 168.sub.1 connected to the first lever arm 162.sub.1 at a first longitudinal position below the axle 164 thereof (i.e., in the downward direction) and a second link end 168.sub.2 connected to the second lever arm 162.sub.2 at a second longitudinal position above the axle 164 thereof (i.e., in the upward direction). The first and second link ends 168 are therefore spaced apart in the longitudinal direction such that the central link 166 extends at an angle to the lateral axis 120 and the axles 164 are at a third longitudinal position between the first and second longitudinal positions of the first and second link ends 168.
[0066] An advantage of this design is that, by linking the first lever arm 162.sub.1 and the second lever arm 162.sub.2 via the central link 166, lateral displacement of one of the first and second ladder side rollers 158 may cause an equal and opposite lateral displacement of the other of the first and second ladder side rollers 158. For example, as exemplified in the schematic diagram of
[0067] An advantage of resiliently biasing the first and second ladder side rollers 158 is that the biasing force can be overcome (or removed, as described subsequently) to move the first and second ladder side rollers 158 away from each other and out or partially out of the ladder travel channel 138. A resilient bias can deform under load (e.g., when moved by user or by pressure from the ladder when hoisting an imbalanced load) but restore its shape upon removal of the load. As such, in use, the biasing force F.sub.SP can be overcome by a user to move the ladder side rollers 158 laterally outwardly out of the ladder travel channel 138, which may improve ease of positioning the trolley frame 102 around the ladder 106 and may enable use with ladders 106 of greater widths. Further enhancing these benefits, where the first and second side flanges 128 are C-channels, the user can move the first and second ladder side rollers 158 into or partially into the flange channels 129 of the first and second side flanges 128. This extra range of motion enables the first and second ladder side rollers 158 to be moved further out of the ladder travel channel 138 such that the ladder travel channel 138 can be unobstructed or substantially unobstructed by the ladder side rollers 158 when positioning the trolley frame 102 around the ladder 106. Subsequently, once the ladder 106 is positioned in the ladder travel channel 138, the lateral biasing force F.sub.SP can be released (or restored) to move the first and second side rollers 158 laterally into the ladder travel channel 138 and into engagement with the ladder rails 159.
[0068] Referring to
[0069] In some embodiments, at least one of the first and second bias ends 170 can be removably connectable. For example, in the example shown in
[0070] Additionally, or alternatively, the first bias end 170.sub.1 of the resilient bias 160 can be removably connected to the central link 166. The central link 166 can provide at least one bias coupling location to which the first bias end 170.sub.1 can be removably connected. For example, referring still to
[0071] In addition, or as an alternative to at least one of the first and second bias ends 170 being removably connectable, the biasing force F.sub.SP of the resilient bias 160 can be adjustable or controllable (e.g., by tightening). For example, in the example shown in
[0072] An adjustable biasing force may advantageously enable the biasing force F.sub.SP to be decreased before moving the ladder side rollers 158 laterally outwardly out of the ladder travel channel 138 to position the trolley frame 102 around the ladder 106. Once the trolley frame 102 is positioned around the ladder 106, the biasing force F.sub.SP can then be increased to move the ladder side rollers 158 laterally inwardly into the ladder travel channel 138 and into engagement with the ladder 106. An adjustable biasing force may also advantageously enable the biasing force F.sub.SP to be increased or decreased depending on how far laterally inwardly it is desired to draw the ladder side rollers 158 (e.g., depending on the width of the ladder) and/or depending on the compressive holding force of the ladder side rollers 158 on the ladder (e.g., depending on the weight of the payload).
[0073] In some embodiments, the ladder trolley 100 can further include at least one ladder front roller 134. Each ladder front roller 134 can be connected to the trolley frame 102 at any location within the ladder travel channel 138 such that, when the trolley frame 102 is positioned around the ladder 106, each ladder front roller 134 engages a front surface of the ladder rails 159. For example, as exemplified in
[0074] Any number of ladder front rollers 134 can be used, and the ladder front rollers 134 can be connected to the trolley frame 102 at any suitable location. This may depend on the type of webbing 132 (e.g., panel, cross-beams, etc.). For example, referring to
[0075] In some embodiments, each ladder front roller 134 can be a single, continuous roller rotatably connected to the trolley frame 102 such that, in use, the single ladder front roller 134 simultaneously contacts and rolls along both of the ladder rails 159. Similarly, where the at least one ladder front roller 134 includes an upper and lower ladder front roller 134, each of the upper and lower ladder front rollers 134 can be a single, continuous roller.
[0076] Alternately, in some embodiments, each ladder front roller 134 can be divided into a pair of ladder front rollers 178 including a first ladder front roller 178.sub.1 and a second ladder front roller 178.sub.2. The first ladder front roller 178.sub.1 can be laterally spaced apart from the second ladder front roller 178.sub.2 such that, in use, the first and second ladder front rollers 178 each contact and roll along a respective one of the ladder rails 159. For example, as exemplified in
[0077] When hoisting the ladder trolley 100 up the ladder 106, the ladder front rollers 134 may reduce frictional resistance against hoisting the trolley frame 100 that could otherwise be caused by contact of fixed parts. The ladder front rollers 134 can be any material(s), such as described previously with respect to the ladder side rollers 158.
[0078] The ladder trolley 100 can further include means for supporting the payload 108. For example, the ladder trolley 100 can include one or more payload supports (e.g., shelves, sets of two or more spaced apart arms or hangers (e.g., L or J shaped), magnets, ties, and the like) connected to the trolley frame 102. Each payload support may be connected to any portion of the trolley frame 102, such as the first side 116, second side 118, or front side 122, at any location between the upper and lower ends 110, 112. Each payload support may also be exterior to the ladder travel channel 138. That is, each payload support may be connected to an outwardly facing side of the trolley frame 102 opposite an inwardly facing side of the trolley frame 102, where the inwardly facing sides face the ladder travel channel 138. Referring to
[0079] Optionally, the payload support 180 can be removably connected to the trolley frame 102. For example, the payload support 180 can be coupled to the first and second side flanges 128 by mechanical fasteners (e.g., bolts, cotter pins) removably received through the apertures 136 in the side flanges 128. In such examples, the payload support 180 may be disconnected from the trolley frame 102 by removing the mechanical fasteners from the apertures 136 in the side flanges 128 and subsequently reconnected to the trolley frame 102 using the mechanical fasteners at different apertures 136 at any other location between the upper end 110 and lower end 112. Optionally, one or more additional payload supports may be used and removably connected to the trolley fame 102. In these embodiments, the ladder trolley 100 can be configured depending on the size of the payload 108 and/or number of discrete elements making up the payload 108. For example, the payload support 180 may be connected to the trolley frame 102 proximate the lower end 112 for a tall payload (e.g., solar panels, skylight, etc.), or connected to the trolley frame 102 proximate the upper end 110 for a shorter payload (e.g., roofing shingles, bricks, etc.).
[0080] Optionally, as exemplified in
[0081] The ladder trolley 100 can further include means for securing the payload 108 to the ladder trolley 100, such as at least one payload holding arm. Any number of payload holding arms, having any suitable configuration (e.g., ratchet straps, linear members such as bars/rods) can be used. For example, as exemplified in
[0082] Each payload holding arm 184 can be movably connected (e.g., pivotably, rotatably, slideably, telescopically, or any combination thereof) to the trolley frame 102 such that each payload holding arm 184 can be moveable between a payload receiving position, in which a payload is positionable on the payload support 180, and a payload holding position, in which the payload holding arm(s) 184 may secure the payload 108 to the ladder trolley 100. Alternatively, or in addition, each payload holding arm 184 can be removably connected to the trolley frame 102 and can be disconnected and subsequently reconnected to move between the payload receiving position and the payload holding position.
[0083] Where the payload holding arm(s) 184 are movably connected to the trolley frame 102, the payload holding arm(s) 184 can be movable in any direction of motion, which may depend on the type of moveable connection. For example, in the example shown in
[0084] In some embodiments, the payload holding arms 184 may be rotated to move to the payload receiving position (see e.g.,
[0085] Optionally, each payload holding arm 184 can be lockable (e.g., by a latch, retractable pin, or other locking means) in one or both of the payload holding position and the payload receiving position.
[0086] Referring to
[0087] Each of the payload holding arms 184 and the telescopic rod 186 include a plurality of bores 148 spaced apart along its length and the telescopic rod sleeve 188 and payload arm sleeves 190 include a pair of opposed apertures 150. The telescopic rods 186 and the payload holding arms 184 can be coupled to, and moveable within, the telescopic rod sleeve 188 and payload arm sleeves 190 as described previously with respect to the ladder holding arms 140 (i.e., by aligning the apertures 150 with the desired bores 148 and inserting a cotter pin 152 therethrough). An advantage of this design is that is provides the ladder holding arms 140 with 4 degrees of freedom, enabling a range of adjustability. That is, in the illustrated example, in first and second degrees of freedom, the telescopic rods 186, and thereby the payload holding arms 184 coupled thereto, are rotatable about a longitudinal rod sleeve axis 192 of the telescopic rod sleeve 188 and laterally translatable along the rod sleeve axis 192. In third and fourth degrees of freedom, the payload holding arms 184 are rotatable about a payload arm sleeve axis 194 of the payload arm sleeves 190 and translatable in the depth direction along the payload arm sleeve axis 194.
[0088] In the illustrated example, the first and second payload holding arms 184 are also removable, providing another means to move between the payload holding position and the payload receiving position. As shown, the payload holding arms 184 can be withdrawn from the payload arm sleeves 190 when the cotter pins 152 coupling the payload holding arms 184 to the payload arm sleeves 190 are removed and when optional additional cotter pins 152 provided at the end of the payload holding arms 184 are also removed.
[0089] Optionally, the ladder trolley 100 can further include two or more ground engaging wheels rotatably connected to the trolley frame 102 proximate the lower end 112. For example, in the example illustrated in
[0090] Where the ladder trolley 100 includes ground engaging wheels 196, the ladder trolley 100 can be used as a hand truck for ground transportation of the payload 108 or any other loads (e.g., materials, tools, etc.). To facilitate use as a hand truck, the payload holding arm(s) 184 and/or ladder holding arm(s) 140 can be used as a handle to push/pull the ladder trolley 100. For example, the payload 108 can be loaded onto the ladder trolley 100 at a loading location and transported by pulling the ladder trolley 100, supported on the ground by the ground engaging wheels 196, to the ladder 106 at a hoisting location. At the hoisting location, the payload 108 may then be unloaded from the ladder trolley 100 before positioning the trolley frame 102 around the ladder 106 and subsequently reloaded onto the ladder trolley 100. Alternately, the trolley frame 102 may be positioned around the ladder 106 while the payload 108 remains on the ladder trolley 100. This may depend on the size and/or weight of the payload 108.
[0091] To hoist the ladder trolley 100 up (and lower the ladder trolley 100 down) the ladder 106, any suitable hoisting means can be used such as a pulley system, manual hoist or winch, powered hoist or winch, and the like. In use, a rope or cable of the hoisting means can be connected to the trolley frame 102 at any suitable location(s) to then pull the ladder trolley 102 and payload 108 up the ladder 106. For example, in the example shown in
[0092] Optionally, the ladder 106 may be supported proximate an upper end thereof by a standoff. The standoff may extend from the ladder 106 to the level (e.g., roof, floor, etc.) to/from which the ladder trolley 100 is to be transported. The standoff may support the ladder 106 at a distance spaced apart from that level (i.e., such that the ladder 106 does not contact an edge of the roof, gutter, floor, etc.). In this way, the ladder trolley 100 may pass that level unimpeded by the edge thereof. This may enable the ladder trolley 100 to be raised to a position above that level, which may facilitate easier loading/unloading of the payload 108 onto/off of the ladder trolley 100 at that level.
[0093] Optionally, where the ladder 106 is an extension ladder, an extension bridge (e.g., a clip-on ramp) may be positioned at the interface of a lower ladder section and an upper ladder section. This may enable the ladder trolley 100 to smoothly transition across the interface when travelling up/down the ladder 106.
[0094] In accordance with another aspect of this disclosure, there is provided a method of lifting a payload up a ladder using a ladder trolley 100. The method includes placing a payload 108 onto a payload support 180 of the ladder trolley 100. Optionally, the payload 108 can be placed onto the payload support 180 of the ladder trolley 100 at a loading location, and the method can further include transporting the payload 108 to the ladder 106 at a hoisting location by rolling the ladder trolley 100 on at least two ground engaging wheels 196 from the loading location to the hoisting location.
[0095] In some embodiments, the method can further include, before placing the payload 108 on the payload support 180, moving at least one payload holding arm 184 of the ladder trolley 100 to a payload receiving position (see e.g.,
[0096] The method can further include positioning the ladder trolley 100 around the ladder 106 having a first longitudinally extending ladder rail 159.sub.1 and a second longitudinally extending ladder rail 159.sub.2 (see e.g.,
[0097] The method can further include engaging the ladder 106 with at least one pair of laterally opposed ladder side rollers 104 of the ladder trolley 100 (see e.g.,
[0098] In some embodiments, the method can further include, before positioning the ladder trolley 100 around the ladder 106, laterally moving the first and second ladder side rollers 158 of each pair of ladder side rollers 104 laterally outwardly away from each other. Optionally, moving the first and second ladder side rollers 158 of each pair of ladder side rollers 104 away from each other can include removing the biasing force F.sub.SP of the resilient bias 160 or (see e.g.,
[0099] In some embodiments, the method can further include, before positioning the ladder trolley 100 around the ladder 106, moving at least one ladder holding arm 140 of the ladder trolley 100 to a ladder receiving position (see e.g.,
[0100] In some embodiments, the method can further include hoisting the ladder trolley 100 up the ladder 106 with the ladder trolley 100 carrying the payload 108 wherein, during hoisting, the first and second ladder side rollers 158 of each pair 104 roll along the first and second ladder rails 159. In some embodiments, before hoisting the ladder trolley 100 up the ladder 106, the method can further include connecting a cable of a hoisting means to an anchor hook 198 of the ladder trolley 100 and, subsequently, hoisting the ladder trolley 100 with the payload 108 up the ladder 108 using the hoisting means.
[0101] In some embodiments, the method can further include engaging the first and second ladder rails 159 with at least one ladder front roller 134 of the ladder trolley 100 by positioning each ladder front roller 134 in contact with at least one of the first and second ladder rails 159. Optionally, engaging the first and second ladder rails 159 with the at least one ladder front roller 134 can be performed concurrently with positioning the ladder trolley 100 around the ladder 106.
[0102] While the above description provides examples of the embodiments, it will be appreciated that some features and/or functions of the described embodiments are susceptible to modification without departing from the spirit and principles of operation of the described embodiments. Accordingly, what has been described above has been intended to be illustrative of the invention and non-limiting and it will be understood by persons skilled in the art that other variants and modifications may be made without departing from the scope of the invention as defined in the claims appended hereto. The scope of the claims should not be limited by the preferred embodiments and examples, but should be given the broadest interpretation consistent with the description as a whole.
Items
[0103] Item 1. A ladder trolley comprising: [0104] a trolley frame having an upper end longitudinally spaced apart from a lower end, the trolley frame having [0105] longitudinally extending first and second side flanges, the first side flange being laterally spaced apart from the second side flange; [0106] webbing connecting the first and second side flanges; and [0107] a ladder travel channel extending from the upper end to the lower end, the ladder travel channel defined by at least the first side flange, the second side flange, and the webbing, the ladder travel channel being open at the upper and lower ends; [0108] at least one pair of ladder side rollers moveably connected to the trolley frame, each pair of ladder side rollers having [0109] a first ladder side roller and a second ladder side roller, the first and second ladder side rollers being laterally moveable and resiliently biased laterally into the channel; and [0110] a payload support connected to the trolley frame, the payload support exterior to the ladder travel channel. [0111] Item 2. The ladder trolley of any preceding item wherein each pair of ladder side rollers further has a linkage assembly, the linkage assembly comprising: [0112] a first lever arm and a second lever arm, the first lever arm pivotably connecting the first ladder side roller to the trolley frame and the second lever arm pivotably connecting the second ladder side roller to the trolley frame, each lever arm rotatable about a respective pivot. [0113] Item 3. The ladder trolley of any preceding item wherein the linkage assembly of each pair of ladder side rollers further comprises: [0114] a central link having a first link end and a second link end, the first link end connected to the first lever arm at a first longitudinal position and the second link end connected to the second lever arm at a second longitudinal position longitudinally spaced apart from the first longitudinal position, wherein each pivot is provided at a third longitudinal position intermediate the first and second longitudinal positions. [0115] Item 4. The ladder trolley of any preceding item wherein each pair of ladder side rollers further comprises a resilient bias, the resilient bias having: [0116] a first bias end connected to the central link and a second bias end connected to the trolley frame, whereby the first and second side ladder rollers are resiliently biased laterally into the channel. [0117] Item 5. The ladder trolley of any preceding item wherein the first ladder side roller is moveably connected to the first side flange and the second ladder side roller is moveably connected to the second side flange, the first and second ladder side rollers being resiliently biased laterally toward each other. [0118] Item 6. The ladder trolley of any preceding item wherein at least one of the first and second bias ends is removably connectable. [0119] Item 7. The ladder trolley of any preceding item wherein the at least one pair of ladder side rollers comprises a first pair of ladder side rollers and a second pair of ladder side rollers, the first pair of ladder side rollers moveably connected to the trolley frame proximate the upper end and the second pair of ladder side rollers moveably connected to the trolley frame proximate the lower end. [0120] Item 8. The ladder trolley of any preceding item further comprising at least one ladder front roller, each ladder front roller being connected to the trolley frame within the channel. [0121] Item 9. The ladder trolley of any preceding item wherein the at least one ladder front roller comprises an upper ladder front roller and a lower ladder front roller, the upper ladder front roller connected to the trolley frame proximate the upper end and the lower ladder front roller connected to the trolley frame proximate the lower end. [0122] Item 10. The ladder trolley of any preceding item wherein the at least one ladder front roller comprises at least one pair of ladder front rollers, each pair of ladder front rollers having a first ladder front roller and a second ladder front roller, the first ladder front roller being laterally spaced apart from the second ladder front roller. [0123] Item 11. The ladder trolley of any preceding item wherein the at least one pair of ladder front rollers comprises an upper pair of ladder front rollers and a lower pair of ladder front rollers, the upper pair of ladder front rollers connected to the trolley frame proximate the upper end and the lower pair of ladder front rollers connected to the trolley frame proximate the lower end. [0124] Item 12. The ladder trolley of any preceding item wherein each ladder front roller is connected to the webbing within the channel. [0125] Item 13. The ladder trolley of any preceding item further comprising an anchor hook provided at the upper end of the trolley frame. [0126] Item 14. The ladder trolley of any preceding item further comprising a pair of ground engaging wheels rotatably connected to the trolley frame proximate the lower end. [0127] Item 15. The ladder trolley of any preceding item further comprising at least one payload holding arm moveably connected to the trolley frame. [0128] Item 16. The ladder trolley of any preceding item wherein the at least one payload holding arm is movable between a payload receiving position, in which a payload is positionable on the payload support, and a payload holding position. [0129] Item 17. The ladder trolley of any preceding item further comprising at least one ladder holding arm movably connected the trolley frame, each ladder holding arm movable between a ladder receiving position, in which the channel is open, and a ladder holding position. [0130] Item 18. The ladder trolley of any preceding item wherein each ladder holding arm is movably connected to one of the first and second side flanges, each holding arm spaced apart from the webbing by the first or second side flange. [0131] Item 19. The ladder trolley of any preceding item wherein, when the at least one ladder holding arm is in the ladder receiving position, the ladder travel channel is defined by the first side flange, the second side flange, and the webbing and, when the at least one ladder holding arm is in the ladder holding position, the ladder travel channel is defined by the first side flange, the second side flange, the webbing, and the at least one ladder holding arm. [0132] Item 20. A method of lifting a payload up a ladder, the method comprising: [0133] placing a payload onto a payload support of a ladder trolley; [0134] positioning the ladder trolley around a ladder having a first longitudinally extending ladder rail and a second longitudinally extending ladder rail; and [0135] engaging the ladder with at least one pair of laterally opposed ladder side rollers of the ladder trolley by [0136] laterally resiliently biasing a first ladder side roller of each pair of ladder side rollers from the ladder trolley into contact with the first ladder rail; and [0137] laterally resiliently biasing a second ladder side roller of each pair of ladder side rollers from the ladder trolley into contact with the second ladder rail. [0138] Item 21. The method of any preceding item wherein placing the payload on the payload support is performed after positioning the ladder trolley around the ladder. [0139] Item 22. The method of any preceding item further comprising: [0140] before positioning the ladder trolley around the ladder, moving at least one ladder holding arm of the ladder trolley to a ladder receiving position; and [0141] after positioning the ladder trolley around the ladder, securing the ladder trolley to the ladder by moving the at least one ladder holding arm to a ladder holding position. [0142] Item 23. The method of any preceding item further comprising hoisting the ladder trolley up the ladder, the ladder trolley carrying the payload, the first and second ladder side rollers of each pair rolling up the first and second ladder rails. [0143] Item 24. The method of any preceding item further comprising, before hoisting the ladder trolley up the ladder, connecting a cable of a hoist to an anchor hook of the ladder trolley. [0144] Item 25. The method of any preceding item further comprising engaging the first and second ladder rails with at least one ladder front roller of the ladder trolley by positioning each ladder front roller in contact with at least one of the first and second ladder rails. [0145] Item 26. The method of any preceding item further comprising, before positioning the ladder trolley around the ladder, laterally moving the first and second ladder side rollers of each pair of ladder side rollers away from each other.