AXIAL AUXETIC STRUCTURES
20230112650 · 2023-04-13
Assignee
Inventors
Cpc classification
B25J9/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A novel range of non-shearing axial auxetic structures are disclosed having useful functions and properties. The novel non-shearing axial auxetic structures have applications including compliant universal joints, structures with switchable Poisson ratios, nd multiple discrete dimensional configurations. Further, combination structures of multiple individual non-shearing axial auxetic structures having useful functions and properties are also disclosed.
Claims
1. An apparatus comprising: a non-shearing axial auxetic structure including a spheroid surface having a pattern of repeating unit cells, each unit cell formed by four elements in a closed shape, each of the plurality of elements having two ends, where each of the two ends of each of the plurality of elements is coupled to one or more adjacent elements by a pivot joint, where a first pivot joint between two of the four elements couples to at least one first adjacent cell; wherein the pattern of repeating unit cells has a contracted configuration and an expanded configuration.
2. The apparatus of claim 1, wherein each unit cell is further defined by an internal angle between two of the plurality of elements.
3. The apparatus of claim 1, wherein the elements forming the closed shape for each of the unit cells are more compliant radially than along the spheroid surface.
4. The apparatus of claim 1, wherein the spheroid surface comprises polar pivot joints at opposing poles of the spheroid surface.
5. The apparatus of claim 1; wherein a second pivot joint between the remaining two of the four elements couples to at least one second adjacent cell opposite the first adjacent cell.
6. The apparatus of claim 5, wherein the closed shape comprises a rhomboid such that the remaining two of the four elements with the second pivot joint between form an interior angle less than 180 degrees.
7. The apparatus of claim 5; wherein the closed shape comprises an arrowhead such that the remaining two of the four elements with the second pivot joint between form an interior angle greater than 180 degrees.
8. The apparatus of claim 5, wherein the second pivot joint moves toward an interior of the closed shape in the contracted configuration and moves toward making the second pivot joint collinear with a third pivot join and a fourth pivot joint of the closed shape in the expanded configuration.
9. The apparatus of claim 5, wherein the spheroid surface comprises an n* orbifold and the pattern of repeating unit cells comprises unit cells each formed of the four elements form a closed equatorial ring around the spheroid surface.
10. The apparatus of claim 9, wherein equatorial twisting relative to poles of the spheroid surface induces switching of a Poission's ratio of the non-shearing auxetic axial structure.
11. The apparatus of claim 5, wherein the spheroid surface comprises an 2*n orbifold and the pattern of repeating unit cells comprises unit cells each formed of the four elements where the first pivot joint of each unit cell is disposed at a pole of the spheroid surface and the second pivot joint between the remaining two of the four elements moves toward an equator of the spheroid surface in the expanded configuration.
12. The apparatus of claim 11, wherein the non-shearing auxetic axial structure comprises a universal joint across poles of the spheroid surface.
13. The apparatus of claim 11, wherein a second non-shearing auxetic axial structure is disposed within the non-shearing auxetic axial structure to form a pair of nested universal joints across poles of each spheroid surface.
14. The apparatus of claim 11, wherein one or more additional non-shearing auxetic axial structure are coupled pole to pole to the non-shearing auxetic axial structure to form a universal joint across serially connected poles of each spheroid surface.
15. The apparatus of claim 5, wherein the spheroid surface comprises an *22n orbifold and the first pivot joint for each of at least some of the unit cells is disposed at a second pole of the spheroid surface, the second pole of the spheroid surface opposite the first pole, where a common number of units cells have the first joint disposed at the first pole as have the first joint at the second pole and the second joint of each of such unit cells are coupled to pairs of elements which coupled in turn to matching pairs of elements from opposing unit cells.
16. The apparatus of claim 1, wherein the first pivot joint for each of the unit cells is disposed at a first pole of the spheroid surface.
17. The apparatus of claim 16, wherein the spheroid surface comprises an *nn orbifold and a second pivot joint between a remaining two of the four elements for each of the unit cells having the first pivot joint disposed at the first pole of the spheroid surface is coupled to a first end of a longitudinal element where a second end of the longitudinal element is disposed at a common pivot joint disposed at a second pole of the spheroid surface opposite the first pole.
18. An apparatus comprising: a non-shearing axial auxetic structure including a spheroid surface having a pattern of repeating unit cells, each unit cell defined by a plurality of elements in a closed shape, each of the plurality of elements having two ends, where each of the two ends of the plurality of elements is coupled to one or more adjacent elements by a pivot joint, where the pattern of repeating unit cells has a contracted configuration and an expanded configuration; wherein the non-shearing axial auxetic structure further comprises a pair of opposing crown elements each having a common number of extensions from a central hub, each of the pair of opposing crown elements having the central hub disposed at opposite poles of the spheroid surface such that ends of the extensions interlace and the end of each extension comprises an extension pivot joint coupled to adjacent extension links between both adjacent extensions of the opposing crown element.
19. The apparatus of claim 18, wherein the spheroid surface comprises an nx orbifold and the pattern of repeating unit cells comprises unit cells each formed of four elements in the closed shape where a first pivot joint is coupled between two of the four elements and a second pivot joint comprises the extension pivot joint such that a remaining two of the four elements is formed from a portion of the adjacent extension links and the two of the four elements have ends each coupled to a third and a fourth at a midpoint of the adjacent extension links.
20. The apparatus of claim 19, wherein the non-shearing; auxetic axial structure comprises a universal joint across poles of the spheroid surface.
21. An apparatus comprising: a non-shearing axial auxetic structure including a spheroid surface having a pattern of repeating unit cells, each unit cell formed by four elements in a closed shape, each of the plurality of elements having two ends, where each of the two ends of each of the plurality of elements is coupled to one or more adjacent elements by a pivot joint, where a first pivot joint between two of the four elements couples to at least one first adjacent cell and a second pivot joint between the remaining two of the four elements couples to at least one second adjacent cell opposite the first adjacent cell; wherein the pattern of repeating unit cells has a contracted configuration and an expanded configuration and the pattern of repeating unit cells comprises unit cells each formed of the four elements where the first pivot joint of each unit cell is disposed at a pole of the spheroid surface and the second pivot joint between the remaining two of the four elements moves toward an equator of the spheroid surface in the expanded configuration and the non-shearing auxetic axial structure comprises a universal joint across poles of the spheroid surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
1.0 Non-Shearing Axial Auxetic Structures
[0050] In the following description including the preferred embodiment, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration a specific embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention.
[0051] Example devices, methods, and systems are described herein. It should be understood the words “example,” “exemplary,” and “illustrative” are used herein to mean “serving as an example, instance, or illustration.” Any embodiment or feature described herein as being an “example,” being “exemplary,” or being “illustrative” is not necessarily to be construed as preferred or advantageous over other embodiments or features. The example embodiments described herein are not meant to be limiting. It will be readily understood aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are explicitly contemplated herein.
[0052] Furthermore, the particular arrangements shown in the Figures should not be viewed as limiting. It should be understood other embodiments may include more or less of each element shown in a given Figure. Further, some of the illustrated elements may be combined or omitted. Yet further, an example embodiment may include elements not illustrated in the Figures. As used herein, with respect to measurements, “about,” “approximately,” or “substantially” means +/−5%.
[0053] Auxetic structures are materials/devices which expand planarly or volumetrically under positive strain. These are widely used in stents, deployable structures, and now robotics. A novel family of auxetics are disclosed herein which are based on axial point group symmetries. Prior art auxetic structures have been planar, cylindrical, or based on the symmetries of the polyhedral. U.S. Patent Application Publication No. 2018/0311833, which is incorporated by reference herein, and for which the present inventor is a co-inventor, discloses the first axial point group auxetics. Disclosed herein are additional point group auxetics unlike any previously disclosed sets of patterns. These novel structures afford a range of unique and useful properties including behaving as compliant universal joints, structures having switchable Poisson's ratios, and using an input force to toggle between two discrete formations with differences in dimension as described hereafter.
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[0055] The universal joint is a mechanism which is ubiquitous in everyday life, particularly in vehicle propulsion systems. Universal joints convert rotation along one axis into rotation along another. Previous universal joints have either been made of flexures as a compliant mechanism, or as discrete components. Both styles are not fully complaint, many flexure-based universal joints are rigid in most directions and only use their compliance at a joint. Both flexure-based and traditional universal joints have difficulty with being easily nested inside of each other. This lack of nesting prevents such prior art universal joints from being used as a concentric drive mechanism. A truly compliant universal joint auxetic has superior potential for use as a soft robotic component or in medical devices resulting from its ability to be nested and to be pliant for human contact or insertion through tight spaces. The auxetic universal joint structure's compliance refers to its ability to retain its function as a universal joint after being in a compressed or constrained form, such as for passage through a catheter lumen. In general, these structures undergo recoverable deformations under external loading, whether along the desired load path or along other directions. In addition, auxetics structures exhibiting switchable Poisson ratio open a new design space for engineers.
[0056] Embodiments of the structures disclosed herein can be made with conventional manufacturing processes such as laser cutting, casting, stamping and injection molding and 3D printing. They can be produced as structures which are made from a base component and assembled, or they can be made from continuous material where the joints are produced as living hinges or flexures. The example structures illustrated in the figures herein can be produced from 10 thousandths thick spring steel which is either waterjet or lasercut or any other known suitable cutting process. The joints can be made from either screws and nuts or from rivets or any other known suitable pinned joint.
[0057] Embodiments of the individual auxetic structures described hereafter can be combined, connected, joined, coupled etc. to create a linear, planar, and/or spatial structure which may then have some properties as a larger structure that the individual auxetic also possesses. For example, embodiments using a continuous material approach are highly applicable in 3D printing and laser cutting processes. Using 3D printing processes multiple auxetic structures can be tiled to fill a part and provide it with unique properties. For instance, a computer program can take a geometry and tile it with one or more of these auxetic structures. If a switchable Poisson's ratio structure is used, the object resulting from the tiling and printing could have a switchable Poisson's ratio, either planarly, or spatially. In another example, if torque is being transmitted axially or linearly, multiple auxetic structures which function as universal joints can be attached—the pole of one to the pole of another—to allow additional flexure for the line of torque transmission.
[0058] The axial auxetic structures disclosed herein typically rely on beams (links or elements) with significantly more stiffness in the directions along the surface of the sphere than in the radial direction. This directional stiffness can be achieved by aspect ratio, fiber alignment, or anisotropic material properties. This allows the beams to bend and change curvature, or stated differently, it selectively increases the structure's compliance along certain directions. This compliance of elements in directions normal to the surface of the defined spheroid and stiffness in the plane of the defined surface of the spheroid assists the transition between larger and smaller sizes while maintaining a spheroid definition.
[0059] Those skilled in the art will appreciate that the embodiments of the invention are directed to a range of novel non-shearing axial auxetic structures. The structures are defined as a unit comprising a spheroid surface made up of a plurality of cells covering the unit. The spheroid surface is imaginary and imperfect comprising the spaces between elements or links interconnected to form a plurality of closed shapes in a pattern of repeating unit cells. Each unit cell is defined by a plurality of elements in a closed shape. Each of the plurality of elements has two ends each coupled to one or more adjacent elements by a pivot joint. The pivot joint can be coupled to either another one of the plurality of elements of the unit cell or that of an adjacent unit cell. In some cases, adjacent elements can be coupled to a midpoint of an element. The pattern of repeating unit cells on the spheroid surface has a contracted configuration and an expanded configuration.
[0060] A four sided closed shape is particularly important in many of the structures described hereafter. The closed shape is formed from four elements where a first pivot joint couples between two of the four elements and a second pivot joint couples between the remaining two elements. The outer ends of the first two elements and the remaining two elements are then joined by two additional pivot joints to form the four sided closed shape. Transformation of this shape as part of the pattern of repeating unit cells on the spheroid surface is critical to contraction and expansion of the structure as well as accompanying transformation of properties, e.g. from auxetic to non-auxetic modes. Transformation of this closed shape can be described as a change between a rhomboid (or kite shape) and an arrowhead which can be isolated to a change in the angle between two adjacent elements joined together by a pivot joint. The closed shape comprises a rhomboid when the two elements with the pivot joint between form an interior angle of the closed shape less than 180 degrees and the closed shape comprises an arrowhead when the two elements with the pivot joint between form an interior angle of the closed shape greater than 180 degrees. As the angle between the two elements is changed an inflection between the rhomboid and arrowhead occurs when the two elements are collinear (i.e. the angle between is 180 degrees) at which point the closed shape is triangular.
[0061] Coupling of the structure units to other units, ground or other structures is typically made at poles of the spheroid surface which are defined by elements or links extending to these locations. Those skilled in the art will appreciate structural definition and manipulation of the defined novel non-shearing axial auxetic structures may be made with reference to equatorial, latitudinal, longitudinal and/or polar references applied to spheroid surface defined on the structure. Further embodiments of the invention comprise a combination of individual units of the non-shearing axial auxetic structures having defined spheroid surfaces.
2.0 Schonflies C.SUB.nh .(Orbifold n*) Axial Auxetic Structures
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[0063] As it can be observed that each arrowhead shape is defined by four elements 206A, 206B, 206C, 206D to form the closed shape of the arrowhead 204 which is collapsible between two adjacent elements 206C, 206D of the arrowhead tail. Similarly, each arrowhead shape 204 grows (between the dimension between the tip and the joint between the two adjacent elements 206C, 206D of the tail) as the two adjacent elements 2060, 206D of the arrowhead tail become collinear. This growth occurs as a direct result of tension applied across the poles of the spheroid shape 202 which draws directly on longitudinal elements 208A, 208B coupled to the two adjacent elements 206C, 206D to make them collinear, thereby driving the connection between axial (polar) extension and equatorial expansion, i.e. a negative Poisson's ratio.
[0064] It should also be noted that the defined auxetic structure 200 enters a non-auxetic regime when the adjacent links 206C, 206D of the arrowhead tail go beyond a collinear position to form a kite shape rather than an arrowhead 204 shape. This behavior is further described hereafter regarding
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3.0 Schonflies D.SUB.nh .(Orbifold *22n) Axial Auxetic Structures
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[0068] The structure 300 can be formed using any number of adjacent rhomboid shapes linked together as described on each longitudinal line. Each rhomboid shape at either end of its respective longitudinal line has end elements 308C, 308D which are joined together with all the other end elements of the remaining longitudinal lines at each pole 310A, 310B of the spheroid shape 302. As the tension is applied across the poles 310A, 310B, the longitudinal lines elongate while maintaining a curve in the plane of the spheroid surface. Accordingly, the equator of the spheroid shape 302 enlarges as the longitudinal lines elongate consistent with a negative Poisson's ratio.
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4.0 Schonflies C.SUB.nv .(Orbifold *nn) Axial Auxetic Structures
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[0071] The structure 400 can be formed using any number of adjacent rhomboid shapes linked together as described on each longitudinal line. As the tension is applied across the poles 410A, 410B, the longitudinal lines elongate while maintaining a curve in the plane of the spheroid surface. Accordingly, the equator of the spheroid shape 402 enlarges as the longitudinal lines elongate consistent with a negative Poisson's ratio.
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5.0 Schonflies D.SUB.nd .(Orbifold 2*n) Axial Auxetic Structures
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[0075] The structure 500 can be formed using any number of adjacent arrowhead shapes linked together as described above. As the tension is applied across the poles 510A, 510B, the longitudinal elements 506C, 506D pull to force the tail elements 506A, 506B to become collinear enlarging the equator of the spheroid shape 502 enlarges as the longitudinal elements 506C, 506D extend axially consistent with a negative Poisson's ratio.
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6.0 Schonflies S.SUB.2n .(Orbifold Nx) Axial Auxetic Structures
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[0080] The structure 600 can be formed using any number of adjacent arrowhead shapes linked together as described above. As the tension is applied across the poles 610A, 610B, the opposing crown elements 608A, 608B pull to force the tail elements 606C, 606D to become collinear enlarging the equator of the spheroid shape 602 consistent with a negative Poisson's ratio.
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7.0 Multiple Cell Axial Auxetic Structures
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[0088] The foregoing description, including the preferred embodiments of the invention, has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The above specification provides a complete description of the apparatus, method and use of the invention.